INDUSTRIAL INNOVATION FORUM, 6-7 February, 2017 Ministry of Commerce and Industry, Sultanate of Oman Manufacturing Innovation Singapore Experience Professor Seeram Ramakrishna, FREng Professor of Mechanical Engineering, National University of Singapore Chairman, Future of Manufacturing TC, Institution of Engineers Singapore Co-Lead, Smart Manufacturing Expert Group, SPRING, Sing Gov Advisor, RIE2020 Advanced Manufacturing & Engineering, ASTAR seeram@nus.edu.sg
Singapore s transformation in 50 years Singapore now GDP ~ $410 billions per capita GDP ~ $80,000 (PPP) Trade ~ $ 1 trillion Foreign Reserves ~ $400 billion Singapore 1965 $100m companies ~ 2,000
Manufacturing a key pillar of Singapore's economy ~20% of GDP and ~ 500,000 jobs Aerospace First to manufacture aero-engines without homegrown aero OEMs Electronics Site for 14 of the top 25 semiconductor companies globally Water Hydro-hub > 100 companies Marine & Offshore Global leader in offshore drilling platforms Biomedical Sciences First in-asia site manufacturing cardiac devices and lead Chemical First technology introduction (e.g. Shell s OMEGA) Source : Digital Manufacturing Task Force 2014, A*STAR
Singapore 2016 ~ 50,000 RSEs 2000s ~ 5,000RSEs
201 R&D personnel / million population UNESCO recommendation = 380 # of FTE researchers
Industry 3.0 Industry 4.0 Industry 1.0 Industry 2.0 Daniel L. CADET
ABB s smart sensors monitor your electric motors to increase their performance, efficiency, reliability and lifespan http://new.abb.com/future/smartsensor
Future of Manufacturing Smart (Digital) Manufacturing/ Automation & Robotics What is new? Zero Waste Manufacturing/ Remanufacturing 3D Printing/Additive Manufacturing
http://www.economist.com/news/business/21711079-american-industrial-giant-sprinting-towards-its-goal-german-firm-taking-more
General Electric (GE) adapting digital technologies Predix- a universal cloud-based industrial operating system. Developed in with the collaboration of 270 companies and 20,000 software developers. 50 billion devices to be connected by 2020 http://www.nytimes.com/2016/08/28/technology/ge-the-124-year-old-software-start-up.html?_r=1
Lights Out Manufacturing
Smart/Digital Manufacturing Sensors (nanotechnology) Big Data analytics & Algorithms IoT Artificial intelligence Machine learning Wireless networks Cloud Computing Cyber-Physical Systems (Digital twin) Cyber security Robotics & Automation Materials Informatics
One trillion sensors connected to the internet by 2022! http://www.economist.com/news/business/21711079-american-industrial-giant-sprinting-towards-its-goal-german-firm-taking-more
Aimed to tackle Singapore challenges such as urban density, sustainability, ageing population, healthcare, and mobility.
Empathy Suit Delivers hugs for healthy living!
Future Manufacturing Future living
https://www.a-star.edu.sg/portals/69/mct/index.html
Industrial Symbiosys- A web platform for Waste-to- Resource Matching between Companies NUS PI: Prof. Seeram Ramakrishna SIMTech PI: Dr. Jonathan Low
Materials Informatics employs techniques, tools, and theories drawn from the emerging fields such as data science, internet, computer science and engineering, and digital technologies to the materials science and engineering to accelerate materials, products and manufacturing innovations. @ Seeram Ramakrishna
Materials Informatics Microstructure Informatics Data Science and Analytics Data mining and quality Machine Learning/AI/Deep Learning Materials Knowledge Systems Cyberinfrastructure for materials data Spectral Methods for Microstructure- Property-Processing-Performance (sp-p-p) Linkages Standards and codes E-collaboration networks Web- Based Materials Informatics Multi-Scale Modeling Scholarly Publications Experimental Data Service Performance Data Cost Performance Environmental Performance o Density Functional Theory o Molecular Dynamics o Combinatorial materials science o Quantum Mechanics o Continuum Mechanics o Finite Element Modeling o Monte Carlo Model o Analytical Equations, theory o Empirical Equations o Life Cycle Cost, LCC o Life Cycle Assessment, LCA o Life Cycle Engineering, LCE @ Seeram Ramakrishna
Remanufacturing
http://phys.org/news/2016-01-industry-additive.html
Boeing space taxis to use hundreds of 3D-printed parts https://www.cnet.com/news/boeing-space-taxis-to-use-hundreds-of-3d-printed-parts/
Aerospace, defense and medical companies leading the way GE Aviation 3D printed fuel nozzle tip Boeing uses ~20,000 3D printed plastic parts
A 54-year Australian suffering from chest wall sarcoma received a 3D printed titanium sternum and ribcage https://biotechinasia.files.wordpress.com/2015/09/3d-printed-sternum-illustration.jpg
Singapore
SPRING, SINGAPORE: ISO Standards for Smart Manufacturing
International Standards efforts related to Smart Manufacturing
Who Has the Manufacturing Edge? May Countries with the Best Robots Win, Jason Dorrier, Singularity Hub https://singularityhub.com/2017/02/01/who-has-the-manufacturing-edge-may-the-country-with-the-best-robots-win/?utm_source=singularity+hub+newsletter&utm_campaign=0e8d3d0d1e-hub_daily_newsletter&utm_medium=email&utm_term=0_f0cf60cdae-0e8d3d0d1e-58174629
~10,000 showed up for 800 positions at Siemens Energy, Charlotte, N.C. Fewer than 15% were found eligible. More skilled engineers than they were in the past are needed https://www.nytimes.com/2017/01/30/education/edlife/factory-workers-college-degree-apprenticeships.html?_r=0
2016 MIT benchmarking study on the future of engineering education: The 10 institutions most frequently identified as current leaders in engineering education
CONCLUSION In the next two decades additional 2 billion people will populate the earth in addition to people moving up the value chain around the world This creates demand for a variety of products and services
CONCLUSION Software as value add service in manufacturing Future manufacturing means higher productivity, cost savings, and zero waste
Half of today's work activities could be automated by 2055 McKinsey (2016) I think there is a world market for may be five computers. Thomas J Watson, CEO of IBM (1943) http://uk.dnsiskinky.com/item/180489_rohan-silva-how-our-low-cost-devices-can-make-big-cities-run-more-effectively