28 Volt Input NOT RECOMMENDED FOR NEW DESIGNS mto Series Features 55 C to +85 C operation 16 to 36 VDC input 50 V for 50 ms transient protection Fully isolated Fixed frequency switching Inhibit function Indefinite short circuit protection Up to 79% efficiency models VDC Output triple +5 & ±12 +5 & ±15 Size (max.): Non-flanged, case F4, 1.950 x 1.350 x 0.505 inches (49.53 x 34.29 x 12.83 mm) Flanged, case J5, 2.720 x 1.350 x 0.505 inches (69.09 x 34.29 x 12.83 mm) See cases F4 and J5 for dimensions. Weight: 53 grams typical Screening: Standard or ES. See screening table for more information. Description Interpoint s MTO Series of DC/DC converters delivers 15 watts of output power with three output voltages and a choice of two input voltage ranges. The MTO Series converters are packaged in hermetically sealed metal cases and operate at full load over a case temperature range of -55 C to +85 C (measured at the base plate of the converter). Converter Design The push-pull forward topology coupled with pulse-width modulation minimizes output noise and maintains good regulation. Nominal switching frequency is 250 khz. Although an internal input filter reduces input ripple current, for applications requiring conformance to MIL-STD-461C, CE03, use the MTO in conjunction with Interpoint s FM-461 EMI filter. Operating at maximum ratings may require removing self-generated heat. To increase heat dissipation, heat conducting material can be used in contact with the converter s base plate. Interpoint s Thermal Mounting Pad (TMP), model TMP-002, is designed for use with the MTO converter. Positive Input Case Ground 1 Input 10 Common 8 Inhibit 7 Pre- Regulator Pulse Width Modulator Short Circuit Amp Features An inhibit terminal, pin 8, provides shut-down and start-up control. Applying a logic low (<0.8 V) will disable the output of the converter reducing input current to 8 ma, typical. Leaving the terminal unconnected or connecting it to Vin will enable the converter. The inhibit pin has an open circuit voltage of approximately 10 volts. Soft-start provides a controlled 20 milliseconds turn-on to minimize inrush current and reduce overshoot at initial start-up or when inhibit is released. Internal current limiting circuitry protects all three outputs against short circuits. When output power exceeds approximately 125% of maximum output power, the output currents are limited. In addition, separate current limiting circuitry protects each output individually. Error Amp Pass Transistor Linear Regulator Linear Regulator 2 3 5 +5 V out Output Common Positive Auxiliary Output Packaging MTO converters are packaged in hermetically sealed metal cases. The cases are constructed of coldrolled steel with a fused tin finish. MTO converters can be purchased in a flanged or non-flanged case. The flanged option provides increased heat dissipation and also provides greater stability when mechanically secured. Figure 1: Simplified Schematic Pass Transistor 4 Negative Auxiliary Output Crane Aerospace & Electronics Electronics Group (Interpoint Brand) PO Box 97005 Redmond WA 98073-9705 425.882.3100 power@crane-eg.com Page 1 of 6
absolute maximum ratings Output Power 15 watts Lead Soldering Temperature (10 sec per lead) 300 C Storage Temperature Range (Case) 65 C to +125 C typical characteristics Output Voltage Temperature Coefficient 150 ppm/ C typical Input to Output Capacitance 80 pf typical Current Limit 125% of full load typical Isolation 100 megohm minimum at 500 V Conversion Frequency 250 khz typical Inhibit Pin Voltage (unit enabled) 10 V typical recommended operating conditions Input Voltage Range 16 to 36 VDC continuous 50 V for 50 msec transient Case Operating Temperature (Tc) 55 C to +85 C full power 55 C to +115 C absolute Derating Output Power/Current Linearly from 100% at 85 C to 0% at 115 C inhibit Inhibit TTL Open Collector Logic low (output disabled) V = <0.8 V Inhibit pin current < 2.0 ma Referenced to input common Logic high (output enabled) Unconnected or connected to Vin Electrical Characteristics: 25 C Tc, 28 VDC Vin, 100% load, unless otherwise specified. triple output models mto2812t mto2815t PARAMETER CONDITIONS MIN TYP MAX MIN TYP MAX output voltage main 4.95 5.0 5.05 + auxiliary 11.88 12.0 12.12 4.95 5.0 5.05 14.85 15.0 15.15 efficiency 76 79 76 79 % Notes 1. Minimum load required for full output capability on auxiliary outputs. Minimum current can be reduced when dual outputs are used at reduced loads. UNITS - auxiliary 11.88 12.0 12.12 14.85 15.0 15.15 output current main 1 100 2000 100 2000 ma auxiliary ±208 ±167 output power main 10.0 10.0 + auxiliary 2.5 2.5 W - auxiliary 2.5 2.5 total 15 15 output ripple main 80 80 bw = 1 MHz ± auxiliary 30 30 mv p-p line regulation main 5 10 5 10 v in = min to max ± auxiliary 30 48 30 60 mv load regulation main 10 20 10 20 no load to full ± auxiliary 30 48 30 60 mv input voltage continuous 16 28 36 16 28 36 VDC transient 50 ms 50 50 V input current no load 30 30 full load 700 700 ma inhibited 8 10 8 10 input ripple current 20 50 20 50 ma p-p VDC Page 2 of 6
Positive Input Inhibit Optional Pullup 2N3904 (1) (2) 13V BIAS 10K 3.9K 3K Input Common (10) 9K Figure 2: Inhibit Interface Example pin designation 1 Positive Input 2 +5 VDC Output 3 Output Common 4 Negative Aux. Output 5 Positive Aux. Output 6 No Connection 7 Case Ground 8 Inhibit 9 No Connection 10 Input Common PIN OUT Squared corner and dot on top of cover indicate pin one. 1 2 3 4 5 BOTTOM VIEW MTO 10 9 8 7 6 Dotted line outlines flanged package option. See cases F4 and J5 for dimensions Figure 3: Pin Out Typical Performance Curve: 25 C Tc model numbering key 82 80 18 V IN 28 V IN Base Model Input Voltage Output Voltage (Aux. Vout) Number of Outputs (T = triple) MTO 28 12 T F / ES Case Option (Non-flanged case has no designator in this position) Screening (Standard screening has no designator in this position.) EFFICIENCY (%) 78 76 74 72 70 68 36 V IN 66 2 4 6 8 10 12 14 16 Output Power (Watts) Representative of all models MTO2815T Efficiency Figure 4 Page 3 of 6
BOTTOM VIEW CASE F4 Solder Seal 1.350 max (4.39) 0.040 dia. (1.02) 1.173 (29.79) Squared corner and dot on top of case indicate pin one. 1 2 3 4 5 Solder Tip-off 10 9 8 7 6 0.173 (4.39) 0.505 max (12.83) 0.250/0.300 (6.35/7.62) Seal hole: 0.083 ±0.003 (2.11 ±0.08) 0.170 (4.32) 0.570 (14.48) 0.970 (24.64) 1.370 (34.80) 1.770 (44.96) 1.950 max (49.53) Case dimensions in inches (mm) Tolerance ±0.005 (0.13) for three decimal places ±0.01 (0.3) for two decimal places unless otherwise specified CAUTION Heat from reflow or wave soldering may damage the device. Solder pins individually with heat application not exceeding 300 C for 10 seconds per pin. Materials Header Cover Pins Cold Rolled Steel/Nickel/Tin Cold Rolled Steel/Nickel/Tin #52 alloy, compression glass seal or ceramic seal Case F4, Rev C, 20060802 Please refer to the numerical dimensions for accuracy. All information is believed to be accurate, but no responsibility is assumed for errors or omissions. Interpoint reserves the right to make changes in products or specifications without notice. Copyright 1999-2006 Interpoint Corp. All rights reserved. Figure 5: Case F4 Page 4 of 6
BOTTOM VIEW CASE J5 Solder Seal 1.350 max. (34.29) 0.040 dia. (1.02) 1.173 (29.79 Squared corner and dot on top of case indicate pin one. 1 2 3 4 5 0.162 dia. (4.11) 0.673 (17.09) Solder Tip-off 0.173 (4.39) 10 9 8 7 6 0.505 max (12.83) 0.25 (6.4) 0.210 (5.33) 0.170 (4.32) 0.570 (14.48) 0.970 (24.64) 1.370 (34.80) 1.770 (44.96) 2.150 (54.61) 2.720 max (69.09) Flange thickness: 0.073 (1.85) max. Case dimensions in inches (mm) Tolerance ±0.005 (0.13) for three decimal places ±0.01 (0.3) for two decimal places unless otherwise specified CAUTION Heat from reflow or wave soldering may damage the device. Solder pins individually with heat application not exceeding 300 C for 10 seconds per pin. Case J5, Rev E, 20100211 Please refer to the numerical dimensions for accuracy. All information is believed to be accurate, but no responsibility is assumed for errors or omissions. Interpoint reserves the right to make changes in products or specifications without notice. Copyright 1999-2010 Interpoint Corp. All rights reserved. Figure 6: Case j5 Page 5 of 6
STANDARD AND /ES (NON-QML) PRODUCTS ENVIRONMENTAL SCREENING 1 test performed standard non-qml 2 /es non-qml 2 Pre-cap Inspection Method 2017, 2032 yes yes Temperature Cycle (10 times) Method 1010, Cond. B, -55 C to +125 C, ambient no yes Constant Acceleration Method 2001, 500 g no yes Burn-in Method 1015 3 96 hours no yes Final Electrical Test MIL-PRF-38534, Group A Subgroups 1 and 4: +25 C case yes yes Hermeticity Test Fine Leak, Method 1014, Cond. A Gross Leak, Method 1014, Cond. C Gross Leak, Dip (1 x 10-3 ) Final visual inspection Method 2009 yes yes no no yes yes yes no Test methods are referenced to MIL-STD-883 as determined by MIL-PRF-38534. Notes: 1. Refers to products that do not offer QML screening. 2. Standard and /ES, non-qml products, do not meet all of the requirements of MIL-PRF-38534. 3. Burn-in designed to bring the case temperature to the maximum case temperature of 85 C. MTO Series DC/DC Converters,. This revision supersedes all previous releases. All technical information is believed to be accurate, but no responsibility is assumed for errors or omissions. Interpoint reserves the right to make changes in products or specifications without notice. MTO Series is a trademark of Interpoint. Copyright 1999-2010 Interpoint Corporation. All rights reserved. Page 6 of 6