Safety through proper system Grounding and Ground Fault Protection

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Safety through proper system Grounding and Ground Fault Protection November 4 th, 2015 Presenter: Mr. John Nelson, PE, FIEEE, NEI Electric Power Engineering, Inc. Event to start shortly Scheduled time: 11:00 USA Eastern Standard Time 1

Webinar Presenter: Mr. John Nelson John P. Nelson graduated from the University of Illinois Champaign-Urbana, in 1970, with a Bachelor of Science in Electrical Engineering, and a Master of Science in Electrical Engineering, from the University of Colorado Boulder, in 1975. He performed post graduate studies in business administration from 1975-1979. Prior to his retirement, Mr. Nelson held positions with Public Service Company of Colorado, from 1969-1979, Power Line Models, from 1979-1984 and NEI Electric Power Engineering from 1984-2014. In December 2014, Mr. Nelson retired as the CEO and a principle engineer of NEI Electric Power Engineering which he founded in 1984. Mr. Nelson has also been active in the IAS Petroleum and Chemical Industry Committee since 1980 where he received the Russel W. Mills award for outstanding contributions to PCIC. Mr. Nelson was elevated to IEEE Fellow in 1999 and is the recipient of the 2012 Harold Kaufman award. Mr. Nelson is a registered professional engineer in the state of Colorado, as well as eight other states. 2 IAS Webinar Series

Webinar Abstract Abstract: The webinar on Safety Through Proper System Grounding and Ground Fault Protection is intended for the practicing electric power engineer whether a recent graduate or a seasoned engineer. The webinar will begin with a brief discussion on electrical safety and ground faults. The term system grounding should not be confused with the requirements for equipment grounding. The fundamentals of system grounding will be covered which will include solidly, ungrounded and impedance grounded systems. The use of symmetrical components will be briefly discussed as a tool for better understanding ground fault currents and ground fault protection. A brief discussion will be held on generator and motor protection which is a little more complex that standard feeder protection. Finally, a brief discussion will be held concerning the application of surge arresters and power cables based on the type of system grounding used. 3 IAS Webinar Series

Safety through Proper System Grounding and Ground Fault Protection (Outline) Electrical safety, system grounding and ground faults Symmetrical components: zero sequence network and ground faults Example: Generator neutral grounding and ground fault protection Example: Motor ground fault protection System grounding and surge protection System grounding and MV cable shielding Conclusions 4 IAS Webinar Series

Ground Faults and Safey Industrial Plant: > 95% faults originate as a ground fault Trans and Distribution lines: >80% are ground faults Quick sensing and tripping improves safety Good system grounding practices improves safety Good System grounding techniques can reduce serious and fatal injuries significantly Why? 5 IAS Webinar Series

6 IAS Webinar Series

What is System Grounding and Ground Fault Protection? System Grounding - The intentional ground on the system Ground Fault Protection - Detection of an unintentional ground on the system and taking appropriate action Personnel Safety and Equipment Protection 7 IAS Webinar Series

Intentional System Grounding Safety through proper System Grounding and Ground Fault Protection 8 IAS Webinar Series

Effect of Impedance Grounding on Phase and Neutral Voltages: Slide 1 System Safety through proper System Grounding and Ground Fault Protection 9 IAS Webinar Series

Effect of Impedance Grounding on Phase and Neutral Voltages: Slide 2 (V N = 0) Safety through proper System Grounding and Ground Fault Protection 10 IAS Webinar Series

Effect of Impedance Grounding on Phase and Neutral Voltages: Slide 3 (V N and V LL ) V A Safety through proper System Grounding and Ground Fault Protection 11 IAS Webinar Series

MV Power Cable Ratings On Resistance Grounded Systems Phase Conductor Normal Operating Voltage: Cable KV/ 3 (Example: 5 kv / 3 = 2.9 kv) o 100% Insulation Fault Cleared in 1 minute or less o 133% Insulation Fault Cleared in 1 hour or less o 173% Insulation Fault left on system > 1 hour Neutral Conductor Normal Operating Voltage: 0 KV o 2.4 kv non-shielded cable for 4.16 kv LRG systems o 8 kv non-shielded cable for 13.8 kv LRG systems 12 IAS Webinar Series

Three-Wire Single Point Grounded System A B a) Solidly Grounded C A X R B b) Reactance Grounded C A B R c) Resistance Grounded C 13 IAS Webinar Series

Four-Wire Single Point Grounded-Neutral System A B N a) Solidly Grounded C A X R b) Reactance Grounded B N C 14 IAS Webinar Series

Simple Examples of Resistance Grounding LRG 2400/4160 Volt system 6 Ohm Resistor 2400 Volts/6 Ohms = 400 Amps (Compare to 10,000A 3 phase fault) HRG 277/480 Volt System 100 Ohm Resistor 277 Volts/100 Ohms = 2.7 Amps (Compare to 50,000A 3 phase fault) 15 Symmetrical IAS Webinar Components Series

Effectively Grounded Definition Subset of solidly grounded X 0 /X 1 < 3.0 and R 0 /X 1 < 1.0 3ϕ, 4 wire multi-grounded systems Neutral grounded at source and at regular intervals along neutral conductor Maintains voltages on unfaulted phases to less than 80% V LL Useful for surge arrester applications 16 IAS Webinar Series

Most Common Fault Types 3-Phase (Balanced Fault) - rare Phase-to-Phase Phase-to-Phase-to-Ground Phase-to-Ground most common Symmetrical Components An Analytical Tool for Unsymmetrical Fault Calculations 17 IAS Webinar Series

Ground Fault Modeling Three Phase Loop Equations - Kirchoff s Loop Equations Symmetrical Components - Zero Sequence Circuit/Zero Sequence Plane Computer Programs - Mathematical Algorithms Utilizing Symmetrical Components 18 IAS Webinar Series

Symmetrical Components Positive Sequence Network: Balanced Three-Phase, Phase-to-Phase, Phase-to- Phase-to-Ground and Phase-to-Ground Negative Sequence Network: Phase-to- Phase, Phase-to-Phase-to-Ground and Phase-to-Ground Zero Sequence Network: Phase-to-Ground and Phase-to-Phase-to-Ground 19 IAS Webinar Series

Positive and Negative Sequence Components 20 IAS Webinar Series

Zero Sequence Components

Network Connections for Unsymmetrical Faults Positive Positive Positive Negative Negative Negative Zero Single-to-Line- Ground Fault Zero Line-to-Line-Fault Zero Line-to-Line-to- Ground Fault 22 IAS Webinar Series

Zero Sequence Current and Voltage Circuits Current Circuit - Three Current Transformer adding I A +I B +I C =3I 0 Voltage Circuit - Three Voltage Transformers adding V A +V B +V C =3V 0 23 IAS Webinar Series

Zero Sequence Current Circuit Safety through proper System Grounding and Ground Fault Protection 24 IAS Webinar Series

Typical Feeder Protection 3Φ-4 Wire High 3I o 3Φ-3 Wire Low 3I o 25 IAS Webinar Series

Zero Sequence CT Safety through proper System Grounding and Ground Fault Protection 26 IAS Webinar Series

Zero Sequence CT & Shield Grounding Wire Incorrect Correct Safety through proper System Grounding and Ground Fault Protection 27 IAS Webinar Series

Zero Sequence Voltage Circuit Use V LL VT s Safety through proper System Grounding and Ground Fault Protection 28 IAS Webinar Series

Why Ground a Circuit? Arcing Fault 29 IAS Webinar Series

Arcing Fault Equivalent Circuit for an Ungrounded System Safety through proper System Grounding and Ground Fault Protection 30 IAS Webinar Series

Transient Overvoltage from Restriking Ground Fault on A Phase Safety through proper System Grounding and Ground Fault Protection 31 IAS Webinar Series

Zero Sequence Circuit Showing Capacitance Discharge Grounding Safety through proper System Grounding and Ground Fault Protection 32 IAS Webinar Series

Generator Grounding and Ground Fault Protection V LL Safety through proper System Grounding and Ground Fault Protection 33 IAS Webinar Series

Generator Typical Reactances X S Synchronous Reactance: 1.9 P.U. X d Transient Reactance: 0.20 P.U. X d Sub-transient Reactance: 0.15 P.U. ( X 1 ) X 2 Negative Sequence Reactance: 0.15 P.U. X 0 Zero Sequence Reactance: 0.02 P.U. Note: Generator short circuit strength is typically designed on a combination X d and X d 34 IAS Webinar Series

Typical Generator Terminal Fault Currents Transient Current: 1 P.U. V / 0.20 P.U. X = 5.0 P.U. Sub-transient Current: 1 P.U. V / 0.15 P.U X = 6.7 P.U. Ground Fault Current: 3.0 x 1 P.U. V / (X 1 + X 2 + X 0 ) = 3.0/(0.15 + 0.15 + 0.02) = 9.4 P.U. Note: Generator short circuit (SLGF) current is exceeded by approximately 90% for a solidly grounded generator. 35 IAS Webinar Series

Generator Neutral Grounding Reactor 36 IAS Webinar Series

Generator Ground Fault Protection Use V LL for VT s V S Use V P = V LL Safety through proper System Grounding and Ground Fault Protection 37 IAS Webinar Series

Generator HRG Example 5 MVA, 4.16 kv Generator Assume 3I CO = 5 Amp Transformer: 4200:120 V (N = 35) 4200 x 5 Amps = 21 kva (25 kva) R P = 2400V/5 A = 480 Ω R S = R P /N 2 = 480/35 2 = 0.39 Ω I S = I P *N = 5*35 = 175 Amps kw = I 2 R S /1000= 11.9 kw V SEC = 2400 Volt/35 = 69 Volts 38 IAS Webinar Series

Motor Ground Fault Protection Safety through proper System Grounding and Ground Fault Protection 39 IAS Webinar Series

Motor Protection Poor Alternative Safety through proper System Grounding and Ground Fault Protection 40 IAS Webinar Series

Transformer Resistance Grounding 41 IAS Webinar Series

Motor Lead Fault with 15kV with 600 Amp LRG After Six Ground Faults 42 IAS Webinar Series

Voltage Ratings Surge Arresters (SA) o Duty Cycle (Older Rating) o MCOV Maximum Continuous Operating Voltage Protection inversely proportional to SA voltage rating Cost: Proportional to SA voltage rating Reliability: Increases with SA rating 43 IAS Webinar Series

Lightning Arresters Voltage Ratings Determine maximum phase-to-ground voltage Faulted phase voltage Decreases Unfaulted phase voltage Increases Solidly grounded: minimum arrester voltage ratings Impedance grounded: higher voltage rating LRG and HRG system: 100% V LL rating 44 IAS Webinar Series

Surge Arrester Duty Cycle Voltage Ratings Type of Grounding Solidly Grounded Reactance Grounded Resistance Grounded Min Duty Cycle Rating 70 100% V LL 80 100% V LL 100% V LL 45 IAS Webinar Series

Surge Arrester Maximum Continuous Operating Voltage (MCOV) Ratings Type of Grounding Solidly Grounded Reactance Grounded Resistance Grounded Min MCOV RATING 1.05 x Max V phase 1.4 x Max V phase 1.73 x Max V phase 46 IAS Webinar Series

None System Grounding and Shielding of MV Cables 5 mil tape shield Full Concentric Neutral 1/3 Concentric Neutral 1/6 Concentric Neutral Others 15 kv Power Cable with 5 mil Tape Shield 47 IAS Webinar Series

Permissible Short Circuit Currents for Copper Tape Shielding (Okonite Engrg Manual) 48 IAS Webinar Series

15kV Cable with 1/3 Concentric Neutral Power 15kV Power Cable with 1/3 Concentric Flat Strap Neutral 15kV Power Cable with 5 mil Tape Shield and Drain Wires Safety through proper System Grounding and Ground Fault Protection 49 IAS Webinar Series

CONCLUSIONS This webinar covered safety aspects of Solidly grounded systems Resistance (High and Low) grounded systems Reactance ground systems Ungrounded grounded system Importance of system grounding and ground fault protection for proper safety of Personnel Equipment 50 IAS Webinar Series

Questions and Comments 51 IAS Webinar Series

IAS WEBINAR SERIES Questions and Answers November 4 th, 2015 Presenter: John P. Nelson (retired) NEI Electric Power Engrg Title: Safety Through Proper System Grounding and Ground Fault Protection If you have any question for the presenter: Use the Webex Q&A tab to send your question to the moderator 52 IAS Webinar Series

IAS WEBINAR SERIES CONCLUSION We thank the presenter, John Nelson, and we thank you for your attention This session was recorded and will be posted on line at: www.ias.ieee.org Next webinar: December 2nd, 9:00 am USA EST Prof. Sang-Bin Lee Electrical Testing and Diagnostics of Medium-High Voltage Induction Machines in an Industrial Environment 53 IAS Webinar Series

Backup and Reference Slides 54 IAS Webinar Series

Grounding Addition to an Ungrounded System Grounding of Ungrounded Power System Safety through proper System Grounding and Ground Fault Protection 55 IAS Webinar Series

Grounding Addition to an Ungrounded System Zigzag Grounding Transformer I 0 I 0 Grounding of Ungrounded Power System 3I 0 I 0 Schematic I 0 3I 0 Safety through proper System Grounding and Ground Fault Protection Winding Arrangement 56 IAS Webinar Series

Generator Reactor Sizing Calculation Example Effectively Grounded: X 0 / X 1 3.0 X 1 = X d (Conservative) X 0 = X 0G + 3 X R 3 X R (3.0 X 1 X 0G ) If X d = 0.15 PU and X OG = 0.02 PU Then, 3 X R (0.45-0.02) = 0.43 PU Note, 3X R 0.13 P.U. for short circuit withstand 3 X R 0.43 P.U. for an effectively grounded generator X R 0.143 P.U. Note: Z base = (KV base ) 2 /MVA base Example: 13.8 kv, 10 MVA Gen Zbase = 19 Ω Where, X 0G is the generator zero sequence reactance and X R is the reactance of the neutral reactor 57 IAS Webinar Series

IAS WEBINAR SERIES CONCLUSION We thank the presenter, John Nelson, and we thank you for your attention This session was recorded and will be posted on line at: www.ias.ieee.org Next webinar: December 2nd, 9:00 am USA EST Prof. Sang-Bin Lee Electrical Testing and Diagnostics of Medium-High Voltage Induction Machines in an Industrial Environment 58 IAS Webinar Series