COMPACT POWER RELAY POLE - 2/3A (For automotive applications) FBR, 2 Series FEATURES Compact and light weight structure High current contact capacity (carrying current: 3 A/ minutes, 3 A/ hour) High resistance to vibration and shock Improved heat resistance and extended operation range Two contact gap options (FBR:.3 mm, FBR2:.6 mm) Three types of contact material Part Numbers [Example] FBR N D2 - W (a) (b) (c) (d) (a) Relay type FBR FBR2 (b) Enclosure N : Plastic sealed type (c) (d) Coil rated voltage Contact material D2 W WL WF Actual markings does not carry the type name: "FBR" E.g.: Ordering code: FBRND2-W Actual marking: ND2-W : FBR-Series - Standard type (contact gap.3mm) : FBR2-Series - Wide contact gap type (contact gap.6mm) : 6...2VDC Coil rating table at page 3 : Silver-tin oxide indium (high power type, form C) : Silver-tin oxide indium (lamp loads, form A, FBR only) : Silver-tin oxide indium (flasher loads, form A, FBR only)
Specifications (for motor load) FBR, 2 Series Item Characteristics Remarks / conditions Contact data Configuration Material W contact form C (SPDT) AgSnO2In (high capacity type) Voltage drop Max. mv At A/2VDC Contact rating 2A, 4VDC At locked motor load Max. carrying current 3A / minutes, 3A / hr Max. inrush current 6A Reference Max. switching voltage 6VDC Reference Max. switching current 3A Reference Min. switching load A 6VDC Reference * Coil Storage temperature range - C to + C No frost Timing data Operating temperature range - C to +8 C (At long continuous carry current conditions, refer to "operating coil voltage range" on page 7) No frost Operate Max. ms At nominal voltage No diode, excluding bounce Max. ms At nominal voltage No diode, excluding bounce Life Mechanical Min. x ⁶ operations Other Electrical Min. x ³ operations At contact rating, locked motor load Vibration resistance Shock resistance Dimensions / weight Misoperation Endurance to 2Hz, acceleration 44m/s2(4.G) constant acceleration to 2Hz, acceleration 44m/s2(4.G) constant acceleration Direction X, Y, Z, contact ON/OFF total 6 cycles Direction X, Y, Z, contact OFF total 6 hours Misoperation m/s² (±ms) Direction X, Y, Z, contact ON/OFF total 36 times Endurance,m/s² (6±ms) Direction X, Y, Z, contact OFF total 8 times 2. x. x 3.7 mm / approx. 6g * : Minimum switching loads mentioned above are reference values. Please perform the confirmation test with actual load before production since reference values may vary according to switching frequencies, environmental conditions and expected reliability levels. Care shall be taken on the heat generated on PC board when maximum carrying current exceeds A. Please perform the confirmation test with actual conditions. 2
Specifications (for lamp load) FBR, 2 Series Item Characteristics Remarks / conditions Contact data Configuration Material WF contact AgSnO2In (for flasher) form A (SPDT) WL Contact AgSnO2In (for lamp) Voltage drop Max. mv At 2A/2VDC Contact rating 4VDC, 8W 4VDC, 2W At lamp load Max. carrying current 3A / minutes, 3A / hr At 2 C with nominal coil voltage Max. inrush current 8A At lamp load, reference Max. switching voltage 6VDC Reference Max. switching current 3A Reference Min. switching load A 6VDC Reference * Coil Storage temperature range - C to + C No frost Timing data Operating temperature range - C to +8 C (At long continuous carry current conditions, refer to "operating coil voltage range" on page 8) No frost Operate Max. ms At nominal voltage No diode, excluding bounce Max. ms At nominal voltage No diode, excluding bounce Life Mechanical Min. x ⁶ operations Other Electrical Min. 2. x 6 operations at inrush A 4VDC (.3 sec - ON/.3 sec - OFF) Vibration resistance Shock resistance Dimensions / weight Misoperation Endurance Min. x ³ operations to 2Hz, acceleration 44m/s2(4.G) constant acceleration to 2Hz, acceleration 44m/s2(4.G) constant acceleration At contact rating, lamp load Direction X, Y, Z, contact ON/OFF total 6 cycles Direction X, Y, Z, contact OFF total 6 hours Misoperation m/s² (±ms) Direction X, Y, Z, contact ON/OFF total 36 times Endurance,m/s² (6±ms) Direction X, Y, Z, contact OFF total 8 times 2. x. x 3.7 mm / approx. 6g * : Minimum switching loads mentioned above are reference values. Please perform the confirmation test with actual load before production since reference values may vary according to switching frequencies, environmental conditions and expected reliability levels. Care shall be taken on the heat generated on PC board when maximum carrying current exceeds A. Please perform the confirmation test with actual conditions. 3
Coil Data (FBR series) Coil code Rated Coil Voltage Coil Resistance +/-% (Ω) Must Operate Voltage * D6 6 6 3.6 4. (at 8ºC) D9 9 3.4 6.8 (at 8ºC) D 8 6.3 7.9 (at 8ºC) D2 2 2 7.3 9.2 (at 8ºC) Coil Data (FBR2 series) Coil code Rated Coil Voltage Coil Resistance +/-% (Ω) Must Operate Voltage * D6 6 4 3.6 4. (at 8ºC) D9 9.4 6.8 (at 8ºC) D 3 6.3 7.9 (at 8ºC) D2 2 8 7.3 9.2 (at 8ºC) Must Voltage *..7 (at 8ºC).7.9 (at 8ºC).8. (at 8ºC)..3 (at 8ºC) Must Voltage *..7 (at 8ºC).7.9 (at 8ºC).8. (at 8ºC)..3 (at 8ºC) Note: All values in the table are valid at 2 o C and zero contact current, unless otherwise specified. * : Specified operated values are valid for pulse wave voltage. Please use at rated coil voltage. Please refer to characteristic data and set up adequate voltage in case of use at over voltage. 4
Characteristic Data (Reference) - Test item 2A 4VDC motor lock 2, operations minimum (FBR2N( )-W type) - Test circuit RL- N.C. M N.C. RL-2 - Current wave form 2 sec (RL-) 2 A A (RL-2) 2 A A.3 sec sec.3 sec Percent of rated coil voltage(%) Contact resistance (mω) Operate/release voltage 8 6 2 Contact resistance Operate Break Make 2 Operations ( x 3 operations) (measured at 6VDC A wet) 2 Operations ( x 3 operations) - Test item 2A 4VDC motor free, operations minimum (FBRN( )-W type) - Test circuit N.C. - Current wave form M Percent of rated coil voltage(%) Operate/release voltage 8 6 2 Contact resistance Operate 2 Operations ( x 3 operations) (measured at 6VDC A wet) 2 A A 4 A 6 A Contact resistance (mω) Break Make 2 Operations ( x 3 operations)
Life test (example) - Test item Inrush 8A 4VDC lamp load (2W), ops. minimum (FBRN( )-WL type) - Test circuit - Current wave form Percent of rated coil voltage(%) Operate/release voltage 8 6 2 Operate Contact resistance 2 Operations ( x 3 operations) (measured at 6VDC A wet) 8 A A A - Test item Inrush A 4VDC flasher, hazard lamp (8W)load 2,, operations minimum (FBRN( )-WF type) - Test circuit Contact resistance (mω) Percent of rated coil voltage(%) 2 Operations ( x 3 operations) Operate/release voltage 8 6 Operate 2. Contact resistance 2 Operations ( x 3 operations) (measured at 6VDC A wet) - Current wave form 6 A (st time) A A 7 A Contact resistance (mω). 2 Operations ( x 3 operations) 6
Coil Temperature Rise Operating Coil Voltage Range Coil temperature rise (degc) 2 8 6 2 (3) carrying current:2a applied coil power (2) carrying current:a applied coil power () carrying current: A applied coil power at 2degC 2 3 Applied time (minutes).8 W.6 W.8 W.6 W.8 W.6 W Applied voltage to the coil (V) FBRND9-( ) FBRND2-( ) NOTE: Intermittent coil operation is required in the carrying current. Continuously applicable coil voltage range Must operate voltage -3 Ambient temperature(degc) Applied voltage to the coil (V) NOTE: Intermittent coil operation is required in the carrying current. Continuously applicable coil voltage range Must operate voltage -3 Ambient temperature(degc) Coil Temperature Rise Acceleration(m/s 2 ) 44 m/s 2 Automotive electronics standard Double amplitude (mm)... 2 Frequency (Hz) Range where chattering occurs contact coil not energized on X-direction Frequency: to 2 Hz Acceleration: m/s 2 max. Direction of vibration: see under diagram Detection level: chatter >ms. Z FBR Y X Shock Resistance Characteristics Shock level (m/s 2 ), 8 6 2 X X2 Y Y2 Z Z2 Shock direction : N.C.contact (coil de-energized) contact: min.,m/s 2 in all directions Shock application time: 6 +/- ms, half-sine wave Test material: coil, energized and de-energized Shock direction: set under diagram Detection level: chatter > ms. Z2 Z Y2 FBR Y X2 X 7
Maximum Switching Power Live Curve Conatact current (A) 3 3 2 2 2 FBR FBR2 Locked motor load Life (x 3 operations) 3 2 4VDC locked motor load W contact 2 2 33 Conatact voltage 2 2 33 Locked motor current (A) Distributions data Distribution of operate and release voltage Distribution of operate and release time Distribution of contact resistance 8 FBR2 Operate FBR2 Operate FBR2 n= n= n= 8 8 6 Distribution (%) 2 Distribution (%) 6 2 Distribution (%) 6 2 2 3 6 7 8 Nominal voltage multiplying factor (%) 2 3 4 6 7 8 Time (ms) 2 3 6 7 8 Contact Resistance (mω) 8
Dimensions Dimensions. +.2 2. +.2 FBR-W COM 2 3 Schematics (BOTTOM VIEW) 4 N.C. PC board mounting hole layout (BOTTOM VIEW) 4-φ.3 φ.4 2..2.3 (.6) t =.3 2..2 t =.4 3. 3.7 +.3 (.) Note: Dimensions of the terminals does not includes thickness of pre-solder..2 COM (+) COM (-) FBR-WL 2 4 FBR-WF 2 3 4 (-) N.C. Refer to the test circuit at CHARACTERISTIC DATA for connection, and polarity. (+) N.C. Tolerance: +/-. Refer to the test circuit at CHARACTERISTIC DATA for connection, and polarity. Unit: mm 9
GENERAL INFORMATION. ROHS Compliance All relays produced by Fujitsu Components are compliant with RoHS directive 2/6/EU including amendments. Use of Cadmium in electrical contacts is exempted as per Annex III of the RoHS directive 2/6/EU. Please consider expiry date of exemption. Relays with Cadmium containing contacts are not to be used for new designs. All relays are lead-free. Please refer to Lead-Free Status Info for older date codes at: http://www.fujitsu.com/downloads/micro/fcai/relays/lead-free-letter.pdf 2. Recommended lead free solder condition Lead free solder plating on relay terminals is Sn-3.Ag-.Cu, unless otherwise specified. This material has been verified to be compatible with PbSn assembly process. Recommended solder for assembly: Sn-3.Ag-.Cu. Flow Solder Condition: Pre-heating: maximum 2 C within 9 sec. Soldering: dip within sec. at 2 C ± C solder bath Relay must be cooled by air immediately after soldering Solder by Soldering Iron: Soldering Iron 3-6W Temperature: maximum 3-36 C Duration: maximum 3 sec. We highly recommend that you confirm your actual solder conditions 3. Moisture Sensitivity Moisture Sensitivity Level standard is not applicable to electromechanical relays, unless otherwise indicated. -RW THR relay will be shipped in moisture barrier bag. 4. Tin Whiskers Dipped SnAgCu solder is known as presenting a low risk to tin whisker development. No considerable length whisker was found by our in house test.
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