Established : Year 2010 ISO 9001:2008 & ISO 14001 Certified Company.
JNJ Machines Pvt. Ltd. EXPERTISE IN CRITICAL MACHINING & FABRICATION The Founder Mr. R.K. Jain THE UNIT - Hazira Works Units, 20 kms From Surat Plot no. 762, GIDC Icchapore Hazira, Bypass, Bhatpore Near Auro University. Surat. INDIA 394510
Our Vision The JNJ Company Presentation 3 With innovation and entrepreneurship as the driving force, JNJ machines Pvt. Ltd. Shall provide world class quality of engineering goods & services to the sectors of nation s importance in the field of Heavy Engineering, Aerospace, Defence, Supercritical Turbines & Boilers, Oil and Gas and General Engineering. Company Profile Presentation Our Vision
4 Company Profile Presentation JNJ s Business
Our Capability The JNJ Company Presentation 5 CNC Machining and Fabrication of Critical Components manufacturing for Power Plant Equipment's (Boiler, Turbine, Mills, Fans etc.) The Manufacturing Process includes all type of mechanical engineering activities viz. Fabrication, Machining, Shearing, Pressing, Bending, Profiling, Shrink Fitting, Hot Forming, Cold forming etc Manufacturing of critical high Pressure Vessels & Heat Exchangers. Capability to work on various ferrous and non ferrous metals. (SS, Copper, Bronze, Titanium, Duplex, Inconel Invar etc..) NPCIL & ITER ( International Thermonuclear Experimental Reactor) accredited facility Manufacturing of precision components for Aerospace, Space (SAC-Ahmedabad) & Nuclear Power to name the major sectors as our customer. Fabrication of Piping, Plant and Building structures. Financial capability to under take large scale projects Our product range varies widely in terms of weight upto 100 Ton, size 18Mtr X 5Mtr X 5 Mtr & highest complexity level to cater to the requirement of all the core manufacturing sectors. Experienced and dynamic team with Strong engineering background Company Profile Presentation JNJ s Business Our Capability
JNJ S Strengths The JNJ Company Presentation 6 High level HSE Practices World class quality On time Delivery Cost Competitiveness Well structured, competent team Ability to understand and perform critical engineering tasks Well managed Project Sites with minimum hassles Detailed process mapping before start of real execution and customer involvement. Company Profile Presentation JNJ s Business JNJ S Strengths
Our Key Clients The JNJ Company Presentation 7 Company Profile Presentation JNJ s Business Our Key Clients
Plan Layout The JNJ Company Presentation 8 (Not to Scale) Company Profile Presentation JNJ s Business Plan Layout
Infrastructure Layout Area The JNJ Company Presentation 9 Sr. No Activity Area Area in Sq.m 1 Machine Shop Area 1600 2 Covered Fabrication Area 250 3 Open Fabrication Area 8110 4 Surface Prep. / Blasting 120 5 Heat Treatment Furnace 25 6 Stores 100 7 Contractor Offices 100 8 Admin Building & Main Office 350 9 Approach Rd.& Gardening 1057 TOTAL 11712 Company Profile Presentation JNJ s Business Infrastructure Layout Area
Machining Infrastructure The JNJ Company Presentation 10 Facilities CNC Horizontal Boring Machine 1 No. CNC Vertical Turning Centre 1 No. Specification X-12m, Y-5m, Z+W - 2.6m, Rotary table 3.5X3.5m. Table capacity 50T Max Swing - 5.2m, Table 4 m, Height 2.6m With Live Centre Milling Axis and Angle head CNC Forming Lathe Machine 2 No. Diameter 350mm, Length 1.2m Universal Drill Machine EOT Crane Up to 50 mm drill diameter 80/ 25 MT Make-Anupam Span 24 Mtr Outsourced facilities Conventional Lathes 6 No. Conventional Milling Machine 2 No Radial Drill Machines 5 No. Surface Grinder Max. Diameter 900 (unit) Length - 6m X - 2m,Y - 2m with rotary table Diameter 80 mm 1000 mm Company Profile Presentation JNJ s Business Machining Infrastructure
Horizontal Boring Machine MP7 (JUARISTI) The JNJ Company Presentation 11 Machine Description Specification Spindle Diameter: 205 mm Power: 100 kw Square RAM: 460 520 mm "X" Travel: 12000 mm "Y" Travel: 5000 mm RAM cross Travel "Z": 1400 mm Spindle axial Travel W: 1200 mm Control: SIEMENS 840 D Rotary Table 3.5 3.5 m B axis: Hydrostatic Load capacity: 100 MT Date Of Installation: December 2012 Last Calibration Oct 2016 Company Profile Presentation JNJ s Business Horizontal Boring Machine MP7 (JUARISTI)
VTC Machine (HNK) The JNJ Company Presentation 12 Machine Description Specification Work Piece maximum diameter Work piece max. height Load capacity Table diameter Automatic Tool changer: 12 station 5000 mm 2500mm 50 MT 4000 mm 5000 mm Right angle head Available Live spindle 1500 RPM Control: Fanuc Date Of Installation June 2012 Last Calibration April 2015 Work piece max. height 2500mm Company Profile Presentation JNJ s Business VTC Machine (HNK)
Fabrication / Forming Infrastructure The JNJ Company Presentation 13 Facilities Automatic Double head Submerged arc tandem welding machine* Plasma Cutting / Oxy Fuel machine* SAW Machine- SMAW Machine Specification Automatic SAW machine Up to 60 Thick 1200 Amp 600 Amp and 300 Amp TIG Welding Machine MIG Welding Machine PT, UT, MPI, Facility Fabrication Area Cranes( Overhead and Portable) Mother over and Portable Oven As shown in Map 80T+25T, 12T,20T,20T 50 Nos. Shot Blasting machine 1 Spray Painting Equipment 3 Compressor Portable Cutting machines 75 HP 90 Thick Company Profile Presentation JNJ s Business Fabrication / Forming Infrastructure
Key Job Executed at JNJ The JNJ Company Presentation 14 Description Fabrication of Structural Beam Transportation Frame Tile Plate Turbine Lifting Beam Fixture Element formed containers Steel Canister Machining Reflector Dish Manufacturing of Base section components Lime Hydrator Forging Block Ash Lock Manufacturing of TG Building structure Manufacturing of Base section components Manufacturing of Water cooled roof Manufacturing of coal mill components Chemical Plant heat exchanger Client / End User DODSAL Enterprises Pvt. Ltd/ NPCIL, Kakrapar L&T HED/ITER, France SAC/ISRO L&TMHPS/RRVUNL JAIVAL/BOEING L&T Howden/NTPC Godrej/Advance System Lab SAC L&T/ITER Tata Chemicals Ltd., Mithapur Schuler, Germany L&THED/Lurgi, South Africa DODSAL/NPCIL L&T/ITER JSPL L&TMHPS/RRVUNL Tata Chemicals Ltd. Company Profile Presentation JNJ s Business Key Job Executed at JNJ
15 Company Profile Presentation Key Approvals
Key Approvals 16 Company Profile Presentation Key Approvals
Key Approvals 17 Company Profile Presentation Key Approvals
Key Approvals 18 Company Profile Presentation Key Approvals
Key Approvals 19 Company Profile Presentation Key Approvals
20 Company Profile Presentation Key Job Executed (Fabrication & Machining)
Coal Pulverizer Mill 21 Company Profile Presentation Key Job Executed (Fabrication & Machining) Coal Pulverizer Mill
Coal Pulverizer Mill- Ibikinada Project, Japan 22 Company Profile Presentation Key Job Executed (Fabrication & Machining) Coal Pulverizer Mill- Ibikinada Project, Japan
Coal Pulverizer Mill CNC Machining Middle Housing with Roller Cover & Journal Head 23 Company Profile Presentation Key Executed Jobs Machining & Fabrication Coal Pulverizer Mill CNC Machining Middle Housing with Roller Cover
Titanium Preheater (Shell & Tube Type) 24 Company Profile Presentation Key Job Executed (Fabrication & Machining) Titanium Preheater (Shell & Tube Type)
Calciner Gas Cooler 25 Company Profile Presentation Key Job Executed (Fabrication & Machining) Calciner Gas Cooler
Water Cooled Roof 26 Company Profile Presentation Key Job Executed (Fabrication & Machining) Water Cooled Roof
Lime Hydrator 27 Company Profile Presentation Key Job Executed (Fabrication & Machining) Lime Hydrator
Brine Preheater (Shell & Tube Type) 28 Company Profile Presentation Key Job Executed (Fabrication & Machining) Brine Preheater (Shell & Tube Type)
Cyclone Cylinder 29 Company Profile Presentation Key Job Executed (Fabrication & Machining) Cyclone Cylinder
Ammonia Condenser (Shell & Tube Type) 30 Company Profile Presentation Key Job Executed (Fabrication & Machining) Ammonia Condenser (Shell & Tube Type)
Ring Flange 31 Company Profile Presentation Key Job Executed (Fabrication & Machining) Ring Flange
GAS Turbine Casing 32 Company Profile Presentation Key Job Executed (Fabrication & Machining) GAS Turbine Casing
Repairing of Casing 33 Company Profile Presentation Key Job Executed (Fabrication & Machining) Repairing of Casing
Baffle Plate for Condenser 34 Company Profile Presentation Key Job Executed (Fabrication & Machining) Baffle Plate for Condenser
Condenser Tube Plate Drilling 35 Company Profile Presentation Key Job Executed (Fabrication & Machining) Condenser Tube Plate Drilling
LC Tier Fixture 36 Company Profile Presentation Key Job Executed (Fabrication & Machining) LC Tier Fixture
Fan Transition Duct - Conical 37 Company Profile Presentation Key Job Executed (Fabrication & Machining) Fan Transition Duct - Conical
Fabricated Beam 38 Company Profile Presentation Key Job Executed (Fabrication & Machining) Fabricated Beam
Turbine Lifting Beam 39 Company Profile Presentation Key Job Executed (Fabrication & Machining) Turbine Lifting Beam
40 Company Profile Presentation Key executed Jobs (Machining)
Canisters for Agni-5 Missiles ( 2.5 Mtr and 1.2 Mtr height) 41 Company Profile Presentation Key executed Jobs (Machining) Canisters for Agni-5 Missiles ( 2.5 Mtr and 1.2 Mtr height)
Grinding Table for Coal Pulverizer Mill 42 Company Profile Presentation Key executed Jobs (Machining) Grinding Table for Coal Pulverizer Mill
HP Casing for Steam Turbine 43 Company Profile Presentation Key executed Jobs (Machining) HP Casing for Steam Turbine
Shell for Reactor 44 Company Profile Presentation Key executed Jobs (Machining) Shell for Reactor
Gassifier Shell Wep Machining 45 Company Profile Presentation Key executed Jobs (Machining) Gassifier Shell Wep Machining
HNB / DNB Flange 46 Company Profile Presentation Key executed Jobs (Machining) HNB / DNB Flange
TOP Plate 47 Company Profile Presentation Key executed Jobs (Machining) TOP Plate
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