ATEX Installation Instructions for Micro Motion CMF400 Sensors with Booster Amplifier

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Installation Instructions P/N MMI-20010152, Rev. A June 2007 for Micro Motion CMF400 Sensors with Booster Amplifier For ATEX-approved sensor installations

Note: For hazardous installations in Europe, refer to standard EN 60079-14 if national standards do not apply. Information affixed to equipment that complies with the Pressure Equipment Directive can be found on the internet at www.micromotion.com/library. 2007, Micro Motion, Inc. All rights reserved. ELITE and ProLink are registered trademarks, and MVD and MVD Direct Connect are trademarks of Micro Motion, Inc., Boulder, Colorado. Micro Motion is a registered trade name of Micro Motion, Inc., Boulder, Colorado. The Micro Motion and Emerson logos are trademarks and service marks of Emerson Electric Co. All other trademarks are property of their respective owners.

Model CMF400 Sensors For installing the following Micro Motion sensors: - Model CMF400 with booster amplifier with ATEX certificate number KEMA 01 ATEX 2183 Subject: Equipment type Sensor type CMF400* ***N**(Z or F)**** Manufactured and submitted for examination Micro Motion, Inc. Address Boulder, Co. 80301, USA Basis for examination: Annex II of Directive 94/9/EC Standard basis EN 50014:1997 General requirements EN 50018:2000 Flameproof enclosure d EN 50019:2000 Increased safety e EN 50020:1994 Intrinsic safety i EN 50281-1-1:1998 Dust D Code for type of protection EEx d [ib] ib IIB T1 T6 EEx de [ib] ib IIB T1 T6 EEx d [ib] ib IIB T1 T5 EEx de [ib] ib IIB T1 T5 1

Model CMF400 Sensors 1) Subject and type Sensor type CMF400 ****N**(Z or F)**** Instead of the *** letters and numerals will be inserted which characterize the following modifications: C MF 4 0 0 * * * * N * * Z * * * * Marking without influence to the type of protection Approvals F = Flameproof Terminal Compartment Z = Increased Safety Terminal Compartment Letter for conduit connections Letter for electronics interface M = Integral booster amp with 9-wire junction box P = Remote booster amp with 9-wire junction box Case option N = Standard pressure containment Marking without influence to the type of protection 2) Description The Booster Amplifier used in the range of Mass Flow Sensor Models CMF400...NB1 and Models CMF400...NB2 has been redesigned and certified as a component under KEMA 01 ATEX 2184 U (see Booster Amp section). The Booster Amplifier may be used either integrally or remotely mounted in relation to the sensor body, depending upon the maximum process temperature. The redesigned Booster Amplifier is able to accept Micro Motion s 9-Wire J-Box. The terminal compartment of the Booster Amplifier may be Certified as either a flame proof (EEx d) enclosure or an increased safety (EEx e) enclosure. The Booster Amplifier additionally incorporates an intrinsically safe Junction Housing for termination and connection of the separately certified intrinsically safe transmitter and sensor wiring. 2

Model CMF400 Sensors 3) Parameters 3.1) Electrical parameters: see Booster Amplifier Section. 3.2) Type CMF400* ****M*(F or Z)**** (Integral booster amplifier provided with 9-wire j-box) 3.2.1) Temperature class The classification into a temperature class depends on the temperature of the medium taking into account the maximum operating temperature of the sensor and is shown in the following graph: ATEX ALLOWABLE CMF400 SENSOR TEMPERATURE RATING WITH INTEGRAL J-BOX BASED ON AMBIENT/FLUID TEMPERATURE MAX. AMBIENT TEMP. ( C) SENSOR FLUID TEMP. ( C) 3.2.2) Ambient temperature range CMF400* ****M*(F or Z)**** Ta 40 C up to +60 C 3.3) Type CMF400* ****P*(F or Z)**** (Remote booster amplifier provided with 9-wire j-box) 3

Model CMF400 Sensors 3.3.1) Temperature class The classification into a temperature class depends on the temperature of the medium taking into account the maximum operating temperature of the sensor and is shown in the following graph: ATEX ALLOWABLE CMF400 SENSOR TEMPERATURE RATING WITH REMOTE J-BOX BASED ON AMBIENT/FLUID TEMPERATURE MAX. AMBIENT TEMP. ( C) SENSOR FLUID TEMP. ( C) 3.3.2) Ambient temperature range CMF400* ****P*(F or Z)**** Ta 40 C up to +60 C 4) Marking 0575 II 2 G 40 C Ta +60 C - type - type of protection CMF400* ****(M or P)*(F or Z)**** EEx de [ib] ib IIB T1-T6 5) Special conditions for safe use / Installation instructions 5.1) For certified conduit installations a customer supplied Conduit Seal Fitting is required within 18 of the enclosure. 5.2) Risk of Ignition of Hazardous Atmospheres Disconnect equipment from supply circuit and wait 30 minutes before opening. Keep assembly tightly closed when in operation. 5.3) Explosion Hazard Substitution of components may impair Intrinsic Safety. 5.4) For installation only with Micro Motion Booster Amplifier and Transmitters. 4

Booster Amplifier For installing a booster amplifier with 9-wire junction box to CMF400 sensor Subject: Equipment type Booster amplifier Manufactured and submitted for examination Micro Motion, Inc. Address Basis for examination: Boulder, Co. 80301, USA Annex II of Directive 94/9/EC Standard basis EN 50014:1997 General requirements Code for type of protection EN 50018:2000 EN 50019:2000 EN 50020:1994 EN 50281-1-1:1998 EEx d [ib] IIB T5 or EEx de [ib] IIB T5 EEx d [ib] IIB T6 or EEx de [ib] IIB T6 Flameproof enclosure d Increased safety e Intrinsic safety i Dust D When Core Processor (Model 700) is Integrally Mounted to Booster Amplifier When 9-Wire J-Box is Mounted on Booster Amp 5

Booster Amplifier 1) Subject and type Booster amplifier 2) Description The Booster Amplifier is used with the Micro Motion Mass Flow Sensor model CMF400 (with ATEX Certificate Number: KEMA 01ATEX 2183) and a Micro Motion transmitter to form a Mass Flow Meter system. The Booster Amplifier may be integrally or remotely mounted in relation to the sensor body, depending on the maximum process temperature. The Booster Amplifier is able to accept Micro Motion s 9-Wire J-Box or Core Processor (Model 700) inputs. The terminal compartment of the Booster Amplifier may be Certified as either a flame proof (EEx d) enclosure or an increased safety (EEx e) enclosure. The Booster Amplifier additionally incorporates an intrinsically safe Junction Housing for termination and connection of intrinsically safe transmitter and sensor wiring. The temperature class is T5 when the Core Processor (Model 700) is used; otherwise the temperature class is T6. 3) Parameters 3.1) Non intrinsically safe input circuit (mains circuit) Voltage Ui AC 85 265 V Max. voltage Um AC 265 V Max. current Ii 500 ma Max. power Pi 50 W 3.2) Non intrinsically safe output circuits (drive coil) Max. voltage Uo DC 32 V Max. current Io 2 A 3.3) For intrinsic safety EEx [ib] IIB only connect to certified intrinsically safe circuits, with the following maximum values: 3.3.1) Input circuit, Model 700 core processor (terminals 1 4): Voltage Ui DC 17,3 V Current Ii 484 ma Power Pi 2,1 W Effective internal resistance Ci 2,2 nf Effective internal inductance Li 30 μh 6

Booster Amplifier 3.3.2) Input circuit, 9-wire junction box 3.3.2.1) Drive coil circuit (brown and red insulated wires) Voltage Ui DC 11,4 V Current Ii 2,45 A Power Pi 2,54 W Effective internal capacitance Ci Negligible Effective internal inductance Li Negligible 3.3.2.2) Pick-off coils (green and white, blue and grey, insulated wires) Voltage Ui DC 30 V Current Ii 215 ma Power Pi 1,6 W Effective internal capacitance Ci Negligible Effective internal inductance Li Negligible when connected to CMF400 Li 6,9 mh 3.3.2.3) Temperature pass through wiring (violet, orange and yellow insulated wires) Voltage Ui DC 30 V Current Ii 253 ma Power Pi 1,9 W Effective internal capacitance Ci Negligible Effective internal inductance Li Negligible 3.4) Ambient temperature range Booster amplifier Ta 40 C up to +60 C Maximum surface temperature for Dust Td +80 C 4) Marking 0575 II 2 G D T80 C Maximum surface temperature for Dust 40 C Ta +60 C - type - type of protection Booster amplifier with integrally mounted core processor (Model 700) Booster amplifier with 9-wire j-box EEx d [ib] IIB T5 or EEx de [ib] IIB T5 EEx d [ib] IIB T6 or EEx de [ib] IIB T6 7

Booster Amplifier 5) Special conditions for safe use / Installation instructions 5.1) For certified conduit installations a customer supplied Conduit Seal Fitting is required within 18 of the enclosure. 5.2) Risk of Ignition of Hazardous Atmospheres Disconnect equipment from supply circuit and wait 30 minutes before opening. Keep assembly tightly closed when in operation. 5.3) Explosion Hazard Substitution of components may impair Intrinsic Safety. 5.4) For installation only with Micro Motion Mass Flow Sensor type CMF400 with ATEX Certificate Number: KEMA 01ATEX 2183. 8

Cable glands and adapters 1) ATEX certification requirement All sensor and transmitter cable glands and adapters are required to be ATEX certified. Refer to the specific manufacturer s website for installation instructions. 9

2007, Micro Motion, Inc. All rights reserved. P/N MMI-20010152, Rev. A *MMI-20010152* For the latest Micro Motion product specifications, view the PRODUCTS section of our web site at www.micromotion.com Micro Motion Inc. USA Worldwide Headquarters 7070 Winchester Circle Boulder, Colorado 80301 T +1 303-527-5200 +1 800-522-6277 F +1 303-530-8459 Micro Motion Europe Emerson Process Management Neonstraat 1 6718 WX Ede The Netherlands T +31 (0) 318 495 555 F +31 (0) 318 495 556 Micro Motion United Kingdom Emerson Process Management Limited Horsfield Way Bredbury Industrial Estate Stockport SK6 2SU U.K. T +44 0870 240 1978 F +44 0800 966 181 Micro Motion Asia Emerson Process Management 1 Pandan Crescent Singapore 128461 Republic of Singapore T +65 6777-8211 F +65 6770-8003 Micro Motion Japan Emerson Process Management 1-2-5, Higashi Shinagawa Shinagawa-ku Tokyo 140-0002 Japan T +81 3 5769-6803 F +81 3 5769-6844