Solutions in the field of railway Business Unit Industrie www.automationx.com
AutomationX Group GAW Group Pildner-Steinburg Holding GmbH GAW technologies GmbH AutomationX GmbH AutomationX Industrial Solutions Canada Inc. Key Facts AutomationX Foundation: 1994 Employees: 60 Headquarter: Grambach / Graz AutomationX GmbH - Aug 2014 2
Our Solutions in the Unit Industry Process automation for Preparation Industry Production Management (PM / MES) Tracking Systems Process Optimisation (APC) Energy Management Systems Measurement and Testing Units Support for System Integrators 3
Reference solutions in the field of railway Logistics system for Wheel Set Reconditioning ÖBB in Knittelfeld (Austria) Product tracking system for Wheel Set Reconditioning SBB in Bellinzona (Switzerland) Diagnostic system for railway switch VoestAlpine Hytronics Zeltweg (Austria) AutomationX GmbH - Aug 2014 4
USP AutomationX Product Own, worldwide often employed control system Wide range of functions across many industries (Communications, Reports, ) Open, Scalable and extensible Hardware Independent High Availability Project Solutions Wheel Set Reconditioning Modeling of the production process Knowledge of the Throughput times central overview where to find what wheelsets Plausibility checks of measurement and input values Direct reading of measured values via machine interfaces Maintenance and Support 24/7 emergency service remote maintenance Experienced project team AutomationX GmbH - Aug 2014 5
Production Management ax PM (MES) Modeling Modeling of process segments (equipment + material + staff) Definition of process sequences, parameters and quality data Planning Connection with ERP system (or customer data base, ) Scheduling, detailed planning, Gantt diagram Resource management (equipment, material, staff, ) Execution Control and supervising (flow control) Visualizations (process monitoring) Data collection and storage Tracking Reports, statistics, evaluations Performance and availability computation (down-time, VDI 3423, OEE) Quality data, material traffic, shift report AutomationX GmbH - Aug 2014 6
SBB: Wheel Set Reconditioning Bellinzona System Concept Server virtualized Redundant ~300km away from the production site use existing infrastructure 21 Stations 8 Touchpanels Standardprinter for Barcodes AutomationX GmbH - Aug 2014 7
SBB: Wheel Set Entry / Triage AutomationX GmbH - Aug 2014 8
SBB: Identification and Information Input Simple entry of information via Barcode - Errorcodes - Measurement Values AutomationX GmbH - Aug 2014 9
SBB: Working plan from SAP SAP Communication via SOAP or RFC Bi-directional AutomationX GmbH - Aug 2014 10
SBB: Wheelset Database Easy Data Search through integrated Database (MS-SQL) Export functionality/ CSV / TXT / XML E-Mail communication of alarms and reports AutomationX GmbH - Aug 2014 11
SBB: Measurements via data communication Network communication for automatically Import of measurement values (Database, File Import, communication protocol, ) Bypass functionality in case of network problems AutomationX GmbH - Aug 2014 12
SBB: Workflow - Example AutomationX GmbH - Aug 2014 13
SBB: Configuration Workflow Strategy AutomationX GmbH - Aug 2014 14
SBB: Configuration Workflow Strategy AutomationX GmbH - Aug 2014 15
SBB: System state AutomationX GmbH - Aug 2014 16
SBB: User Administration AutomationX GmbH - Aug 2014 17
SBB: Wheelset Type definition AutomationX GmbH - Aug 2014 18
SBB: Station Panel - Examples AutomationX GmbH - Aug 2014 19
SBB: Station Panel - Examples AutomationX GmbH - Aug 2014 20
SBB: Benefits ax System Total Network Integration Many Reports Web-Reports 100% Tracking History Obligatory Reports (VPI/TSP/TSO) Tolerance Check (Data Input and Measurement) Plausibility Check Open and mudular system AutomationX GmbH - Aug 2014 21
ÖBB: Wheel Set Reconditioning Knittelfeld Project Scope Control of the transport systems, integration of production equipment, introduction of logistics, data acquisition and archiving system Special An integrated system for automatic and manual acquisition and logistics management AutomationX GmbH - Aug 2014 22
ÖBB: Wheel Set Reconditioning Knittelfeld System Concept Server redundant About 30 operating stations SAP/ERP Communication Machine interface via Profibus, Ethernet and serial interfaces About 20 stations via touch input About 30 scanner stations Interfaces to Barcode Printers and Engravers AutomationX GmbH - Aug 2014 23
VAE: Diagnostic system for railway switch Project Scope Delivery of the measurement system and technique consistent point diagnostic systems Special Development of specific measurement systems with high demands in accuracy and environmental conditions AutomationX GmbH - Aug 2014 24
VAE: Diagnostic for railway switch Product XEA300 Modularer Aufbau ARM9 CPU, 400 MHz E/A Baugruppen IEC 61131-3 Feldbus Anbindung (Profibus Master) Fernwirkprotokolle (IEC 60870-5-101..104, ) Temperatur Bereich: -25 C / +70 C AutomationX GmbH - Aug 2014 25
VAE: Diagnostic for railway switch System Concept AutomationX GmbH - Aug 2014 26
VAE: Diagnostic for railway switch in Taiwan Project Overview RTSDS Taiwan Realisation by AutomationX in cooperation with VAEE Zeltweg Rail track switch diagnostics system (RTSDS) for high speed railroad track from North- to South Taiwan Length: 343 km Stations: 15 AutomationX GmbH - Aug 2014 27
VAE: Diagnostic for railway switch in Taiwan Project Volume Measuring, Recording and Visualization of rail track switch data (Transpose forces, Pressure, Temp., ) DB Early Warning system for maintenance Data recording and und diagnostic analysis Remote maintenance of the entire system Visualization - ax Client VISU - LAN, LWL ISDN TCP/IP Scope of Service AutomationX ax automation server (Station 1-15) FW - LAN, LWL Hardware (ax- RTSDS Racks ) for rail track switch measurements 1 2 3 Profibus 1 5 Application (Software, Process pictures, Classes...) System configuration and Installation 1 1 1 1 Implementation of project related system extensions: 2 2 2 2 Communication interfaces Diagnose application 6 6 6 6 System Start up AutomationX GmbH - Aug 2014 28
Tunnel and Traffic: Infrastructure Solutions SCADA and SPS DCS Interfaces to all subsystems as SOS telephone systems Video systems Traffic sign Traffic boards Traffic counts, etc. Energy management system Helpdesk Management System Multiple redundancy solutions Alarmhandling AutomationX GmbH - Aug 2014 29
Tunnel and Traffic: Benefits property hardware Independent benefit Free decision used field components Easy integration of existing hardware Mixture of different field components scalable From small projects to highly available, distributed systems with one tool implemented Long-standing used hardware and software products with a high availability investment security Guaranteed upward compatibility Optimally coordinated systems Integrated, seamless system with a variety of interfaces Configuration, parameterization, simulation, optimization and evaluation (in a software package) Low training, engineering, testing and commissioning effort Supports all standard interfaces used in the infrastructure class library AutomationX GmbH - Aug 2014 30
Tunnel and Traffic: PPP Ostregion A5 Key facts 52 km Highway 14 Exits and entrances 2 Connections roundabout 8 Tunnel 7,2 km Total tunnel length? Scope of delivery Realization of Interfaces SCADA Application TMS/FMS Automation hardware Implementation and Site commissioning AutomationX GmbH - Aug 2014 31
Tunnel and Traffic: PPP Ostregion A5 Interaction Tunnel Road 5.800 Tunnel events with direct Effect on the control of the road area TLS 2002 IEC/TCP/PROFIBUS Communication between various bus systems and protocols Traffic programs 77 Traffic programs each tunnel Short implementation period 5 months on site AutomationX GmbH - Aug 2014 32
Tunnel and Traffic: Zentralwarte Klagenfurt Key facts 225 km Highway 23 Tunnel Interface to existing Control rooms Scope of delivery Realization of Interfaces SCADA Application Control, traffic programs Automation hardware Implementation and Site commissioning AutomationX GmbH - Aug 2014 33
Tunnel and Traffic: ZWK Integration of existing control rooms IEC104 communication Process pictures More than 400 Short implementation period 14 months from start to commissioning Playback Manager Live view of past settings and events0 Helpdesk User interface in the event of an incident AutomationX GmbH - Aug 2014 34
Reports Examples AutomationX GmbH - Aug 2014 35
OEE Efficiency and Productivity OEE = Overall equipment efficiency Benchmark of production lines and single machines Statistics and classification of interrupts Statistics and classifications of reject parts Trend of operating state AutomationX GmbH - Aug 2014 36
VDI 3423 Technical Availability Technical availability of machines and production lines Performance of plants, lines and machines Technical utilization rate Classification of failures: down-time, organization, setup Time table, time slices and frequency of operation modes AutomationX GmbH - Aug 2014 37
Our Way Successful projects Through innovation and experience Cost process and quality optimization through data collection, analysis and process influence Process automation for Preparation Industry Production Management (PM / MES) Tracking Systems Process Optimization (APC) Energy Management Systems Measurement and Testing Units Support for System Integrators AutomationX GmbH - Aug 2014 38
AutomationX GmbH Lauzilgasse 13 8020 Graz / Österreich Tel. +43 316 2704-700 sales@automationx.com www.automationx.com