End of Row Doors Single Swing Door Café Style Doors Revision Number 1 Wright Line LLC 160 Gold Star Boulevard Worcester, MA 01606 Tel: 800-225-7348 508-852-4300 Fax: 508-365-6178 www.wrightline.com info@wrightline.com All products and company names are trademarks or registered trademarks of their respective holders. Every effort has been made to ensure that the information contained herein is correct. The company reserves the right to modify product specifications without prior notice and assumes no responsibility for any error which may appear in this publication.
Contents About this guide...1 Audience...1 Document organization...1 Document conventions...1 Related documentation...1 Technical support...1 Precautions...1 Introduction...1 Café style door...1 Single swing door...1 Applications...2 Options...2 Before you begin...3 Inventory...4 Café style door...4 Single swing door...6 Standalone mounting kit, optional...8 End of row panels, optional...8 Fasteners and related hardware...9 Preparing to install end of row doors...10 Prepare the aisle...10 Unpack the end of row doors...10 Installing the floor support brackets and door jambs...11 Layout and drill floor support holes...11 Install floor supports and door jambs...13 Level door jambs...14 Install mounting brackets and header...15 Level and align components...18 Installing the café style doors...19 Installing the single swing door...22 Installing standalone mounting brackets...25 Index...27 Rev 1 800-225-7348 www.wrightline.com info@wrightline.com ii
About this guide This guide describes how to install the Wright Line Data Center End of Row Doors, both Single Swing and Café Style doors. Audience Read this document if you are installing Café Style or Single Swing End of Row Doors. Document organization This document is organized by task, in the order that each task needs to be completed: Introduction Preparing to install the end of row doors Installing the floor support brackets and door jambs Installing the café style door Installing the single swing door Installing standalone mounting brackets Document conventions This document uses the following conventions: Notes, important options, and referenced steps appear in bold. Links are underlined. Document names appear in italics. Acronyms are defined the first time they occur. The original term appears first, followed by the acronym in parentheses. For example: electrostatic discharge (ESD). Related documentation End of Row Curtains Installation Manual Cold Aisle Containment System (CACS) brochures available at www.wrightline.com/datacenter.html Technical support For Data Center Technical Support call 800-321-9954, e-mail dc.support@wrightline.com, or contact your Wright Line sales representative. Precautions When handling electronic devices, use approved grounding straps to prevent electrostatic discharge (ESD) that can damage the device. Rev 1 800-225-7348 www.wrightline.com info@wrightline.com 1
Introduction End of row doors help isolate the cold aisle from the rest of the data center. End of row doors create more efficient cold aisles by blocking an obvious cold air escape route. This simple and cost-effective solution improves efficiency while lowering overall operating costs. Café style door Wright Line s café style door is the best solution for end of row containment, offering the best combination of versatility, accessibility, and performance. Café style doors swing in and out independently. Spring-loaded hinges hold doors closed, or open at 90 degrees. No threshold to trip over or prevent wheeled access. Overall door dimensions are 96.2 inches high and 6 feet (72 inches) wide. The height includes adjustable levelers at the lowest height of 0.2 inches. The levelers can be extended over an inch, or removed completely to reduce the total height to 96 inches. The header above the doors is easily removable, which accommodates the movement of very tall enclosures. The door opening is 36.5 inches wide (42 inches without doors) by 88 inches high. End panels are easily attached allowing the end of row doors to scale to any width aisle. Minimum aisle width for café style doors is 42 inches. Single swing door When door clearance is not an issue, Wright Line s single swing door is the better solution. Single swing doors offer many of the same features of the café style door at a lower price point. Single swing doors open outward from the aisle. Overall door dimensions are 96.2 inches high and 66 inches wide. The height includes adjustable levelers at the lowest height of 0.2 inches. The levelers can be extended over an inch, or removed completely to reduce the total height to 96 inches. The door can be mounted to open left-handed or right-handed and can be reversed in the field. The single swing door is held closed by latches, similar to a Paramount enclosure front door. The header above the doors is easily removable, which accommodates movement of very tall enclosures. The door opening is 32.1 inches wide by 86.5 inches high. End panels are easily attached allowing the end of row doors to scale to cover any width aisle. Minimum aisle width for single swing doors is 36 inches. Rev 1 800-225-7348 www.wrightline.com info@wrightline.com 1
Applications This document applies to the following item numbers: Item Number Description EORD9666SNG End of Row Door Single Swing EORD9672SPT End of Row Door Café Style Café style end of row doors can be installed freestanding or at the end of an aisle that is at least 42 inches wide. A single swing door can be installed freestanding or at the end of an aisle that is at least 36 inches wide. To fully open, café style doors requires 18 inches of clearance on both sides of the door frame. To fully open, a single swing door requires 36 inches of clearance on the outside of the door frame. Options End of Row Doors can be installed with the following options: Item Number EORDSAMK EORP9618 EORP9621 EORP9624 Description End of Row Door Standalone Mounting Kit End of Row Panel, 18 inches wide End of Row Panel, 21 inches wide End of Row Panel, 24 inches wide Freestanding applications require the optional standalone mounting kit. The kit provides convenient multi-purpose connection points from the top of the jambs and panels. End of Row Panels provide additional coverage between rows or along the end of an enclosure. Rev 1 800-225-7348 www.wrightline.com info@wrightline.com 2
Before you begin The installation procedures in this document require a team of at least two people. Before you begin, make sure you have the following: Data center enclosures arranged in aisles. Common installation tools including a 3/8 socket, and #1 and #2 Phillips screwdrivers. Powered driver. Drill and drill bits, including masonry or wood bits as required for the data center flooring. Step ladder of at least 6 feet, or scaffolding. Spirit (bubble) level. Chalk line or other temporary line marking tool. Thin leveler wrench item number 85267 or equivalent. Anchor screws as appropriate for the floor of the data center. Rev 1 800-225-7348 www.wrightline.com info@wrightline.com 3
Inventory The end of row doors can be ordered in café style door or single door configurations, with a number of included and optional components. Café style door The end of row café style door, item number EORD9672SPT, includes the following components: Qty. 2 Café style door left and right Qty. 2 Door jamb left and right, with adjustable levelers Rev 1 800-225-7348 www.wrightline.com info@wrightline.com 4
Qty. 2 Header panel front and rear Qty. 1 Header brush strip Qty. 2 Pivot pin bracket left and right Qty. 2 Floor support bracket left and right Qty. 4 Café hinge shim plates Qty. 2 Enclosure mounting bracket and extension (one per jamb or panel) Qty. 2 Door brush strips left and right Qty. 1 Installation template Rev 1 800-225-7348 www.wrightline.com info@wrightline.com 5
Single swing door The end of row single swing door, item number EORD9666SNG, includes the following components: Qty. 1 Door Qty. 2 Door jamb left and right, with adjustable levelers Qty. 2 Side brackets left and right Rev 1 800-225-7348 www.wrightline.com info@wrightline.com 6
Qty. 2 Header panels front and rear Qty. 2 Floor support bracket left and right Qty. 2 Enclosure mounting bracket and extension (one per jamb or panel) Qty. 1 Door brush strip Qty. 3 Gaskets top and sides 2 side gaskets at 86 x 3/4 1 top gasket at 32 x 1/2" Qty. 1 Installation template Rev 1 800-225-7348 www.wrightline.com info@wrightline.com 7
Standalone mounting kit, optional The standalone mounting kit, item number EORDSAMK, includes the following components: Qty. 4 Mounting bracket, double Qty. 4 Mounting bracket, single Qty. 4 Mounting bracket, flat End of row panels, optional End of row panels are available in a variety of widths: Item number EORP9618 Qty. 1 End of row panel 96.2 H x 18 W Qty. 1 Enclosure mounting bracket and extension (one per panel) Item number EORP9621 Qty. 1 End of row panel 96.2 H x 21 W Qty. 1 Enclosure mounting bracket and extension (one per panel) Item number EORP9624 Qty. 1 End of row panel 96.2 H x 24 W Qty. 1 Enclosure mounting bracket and extension (one per panel) Rev 1 800-225-7348 www.wrightline.com info@wrightline.com 8
Fasteners and related hardware Rev 1 800-225-7348 www.wrightline.com info@wrightline.com 9
Preparing to install end of row doors Complete the following procedures before installing end of row doors. Prepare the aisle 1. Remove any freestanding or externally mounted equipment from the enclosures where end of row doors will be installed. 2. Mark the end of the aisle on the floor. The mark should align with the outside edge of the two enclosures, which should be coplanar. If possible, align the end of row enclosures to be coplanar. If they can not be aligned, mark a line extending from the edge of the outermost enclosure. The installation will require foam tape or a fabricated solution between the door jamb and the innermost enclosure. 3. Measure the width of the aisle and mark the centerline. Unpack the end of row doors Unpack all components of the end of row doors near the aisle where it will be installed. See the Inventory section for a list of components. Rev 1 800-225-7348 www.wrightline.com info@wrightline.com 10
Installing the floor support brackets and door jambs The end of row doors can be installed directly on most enclosures, or as a standalone structure. Installation requires a team of at least two people. Complete the following procedures to install the floor support brackets, door jambs, and header for café style and single swing end of row doors. Layout and drill floor support holes 1. Position the installation template centered on the aisle and aligned with the outside of the walls that will be attached to the end of row enclosures. Note: Make sure the holes are on the edge furthest away from the enclosure. For café style doors use the outer holes to mark the screw locations, as shown. Rev 1 800-225-7348 www.wrightline.com info@wrightline.com 11
For a single swing door use the inner holes to mark the screw locations, as shown. Mock up the floor support brackets to make sure the marks align with the mounting holes. 2. Drill three mounting holes in the floor on each side. Rev 1 800-225-7348 www.wrightline.com info@wrightline.com 12
Install floor supports and door jambs 1. Anchor the left and right support brackets to the floor using three screws on each side. Use the appropriate type of screw for your data center floor. 2. Insert hole plugs. 3. Attach the left door jamb to the floor support bracket using three screws per side. Finger tighten only. Brace door jambs until the enclosure mounting brackets are attached. 4. Attach the right door jamb to the floor support bracket using three screws per side. Finger tighten only. Brace door jambs until the enclosure mounting brackets are attached. Rev 1 800-225-7348 www.wrightline.com info@wrightline.com 13
Level door jambs 1. Adjust the levelers until both jambs are level. 2. Adjust the jambs to make the tops of both jambs are even (coplanar). Rev 1 800-225-7348 www.wrightline.com info@wrightline.com 14
Install mounting brackets and header 1. Install two enclosure mounting brackets per jamb between the back of the door jamb and the top of the enclosure using any available extruded holes. Finger tighten only. The L-shaped jamb mounting plate attaches to the back of the door jamb. The sliding enclosure plate attaches to the top of an enclosure. 2. From behind the door jambs, position the header front panel between the jambs, aligning the tops of all three components. Note: For café style doors, install the rear header after installing the doors, as described in Installing the café style doors. Rev 1 800-225-7348 www.wrightline.com info@wrightline.com 15
3. Insert two Philips screws (87050) per side through the header into the jamb and tighten. These screws may be pre-installed. 4. Attach the header brush strip to the header panel using three Philips screws (66714). Rev 1 800-225-7348 www.wrightline.com info@wrightline.com 16
5. For a single swing door, install the header rear panel now. Slide the top of the rear panel over the top of the front panel. 6. Insert two hex screws (54348) from above and tighten. Rev 1 800-225-7348 www.wrightline.com info@wrightline.com 17
Level and align components 1. Measure diagonally from the slot in the bottom of the left jamb to the opposite top corner of the doorway. Measure the corresponding distance from the slot in the bottom of the right jamb to the opposite top corner of the doorway. Compare the two measurements. They must be identical to maintain plumb and ensure proper door operation. 2. Adjust the leveling feet on the bottom of the door jambs to align the components and maintain plumb. Leveling feet can also be used to adjust the gap between the header and the top of the door. 3. Café style doors can be raised in.04 increments using the optional shim plates (19850X). Four shim plates are included per kit. Insert shim plates between the café hinge base plate and the floor support bracket. 4. When the jambs and header are leveled and aligned, tighten all screws installed to this point. Rev 1 800-225-7348 www.wrightline.com info@wrightline.com 18
Installing the café style doors Complete the following procedure to install the café style end of row doors. 1. Insert the left pivot pin bracket into the corresponding hole in the top of the left door. 2. Position the door against the left door jamb. Insert the pivot pin bracket mounting tab into the slot. 3. Insert two hex screws (54348) through the holes in the door jamb into the tab. Rev 1 800-225-7348 www.wrightline.com info@wrightline.com 19
4. Insert four Philips screws (87050) through the front of the pivot pin bracket into the door jamb. Tighten all screws. Note: The brush strip may be lightly fastened to the bottom of the door for shipping. Remove the brush strip before continuing. 5. Insert four Philips screws (82031) through the hinge base plate into the floor support bracket and tighten. Align the door in the closed position to ensure correct hinge installation. 6. Repeat steps 1 through 5 to install the opposite side door. Rev 1 800-225-7348 www.wrightline.com info@wrightline.com 20
7. Adjust hinge action as needed by rotating the spring tension adjuster located inside the bottom rear cutout in each café style door 8. Attach brush strips to the inside bottom edge of both café style doors. If the brush strips are attached to the doors for shipping, remove and rotate the brush strips 180 before attaching to the door. Make sure the notched end is on the same side as the hinge base for proper clearance. Note: Brush strips are temporarily attached to the doors upside-down for shipping. 9. Test door operation through the complete range of motion. Make sure the brush strips do not interfere with door operation in either direction. 10. Install the rear header as described in step 8 of the Install door jambs and header section. 11. Align the doors, adjusting any installed components as needed. 12. Check all installed fasteners and tighten as needed. Café style end of row door installation is complete. Rev 1 800-225-7348 www.wrightline.com info@wrightline.com 21
Installing the single swing door Complete the following procedure to install a single swing end of row door. The single swing door is reversible and can be mounted to the left or right side door jamb. 1. Attach the right side bracket. Insert the bottom of the bracket into the notched base to ensure alignment and stability. 2. Insert six Philips screws (87050) through the inner edge of the rail into the right side door jamb and tighten. Note: The flat side of the bracket must face the outside, away from the aisle. 3. Install the left side bracket using the same procedure described in steps 1 and 2. Rev 1 800-225-7348 www.wrightline.com info@wrightline.com 22
4. Install three hinges on the outside of one side bracket. Note: The single swing door is reversible. The hinges can be mounted on either side bracket. 5. From outside the aisle, position the door at an angle to the jamb. Align the hinges with the hinge mounts and slide together. Rev 1 800-225-7348 www.wrightline.com info@wrightline.com 23
6. With the hinges inside the mounts, release the hinge pins by moving the levers out until the pins are released into the mounts. The hinge pins are spring loaded and should snap into place when the levers are released. If the hinge pins do not engage, adjust the door slightly until the hinge pins engage the mounting holes. 7. Attach the brush strip to the bottom inside edge of the door, brush side down. Note: If the brush strip is temporarily attached to the door upside-down for shipping, remove and rotate 180 before attaching to door. 8. Test door operation through the complete range of motion. 9. Align the door, adjusting any installed components as needed. 10. Check all installed fasteners and tighten as needed. Single swing end of row door installation is complete. Rev 1 800-225-7348 www.wrightline.com info@wrightline.com 24
Installing standalone mounting brackets Standalone mounting brackets are available in three configurations: double brackets, single bracket, and flat bracket. For more information see Standalone mounting kit, optional in the Inventory. Rev 1 800-225-7348 www.wrightline.com info@wrightline.com 25
This section describes an installation using the single bracket. The same procedure applies to all three mounting bracket styles. The customer is responsible for all facility and/or ceiling equipment required to support the standalone mounting kit. Complete the following procedure to install standalone mounting brackets. 1. Prepare the attachment hardware as needed for standalone mounting brackets. Brackets should be securely attached to structural components of the facility. All components should be tested for fit and clearance before being attached to the wall panels. 2. Align the channel nuts (19863X) with the channel in the top of the wall panel and insert the mounting bracket. 3. Secure the mounting bracket to the panel by tightening the screws. The channel nuts turn to lock into the channel on top of the panel. 4. Attach the mounting brackets to structural supports as needed. Standalone mounting bracket installation is complete. Rev 1 800-225-7348 www.wrightline.com info@wrightline.com 26
Index about this guide, 1 applications, 2 audience, 1 before you begin, 3 café style doors install, 11 component list, 4 customer support, 1 device applications, 2 document conventions, 1 organization, 1 related, 1 door, single install, 22 door, split install, 11 electrostatic discharge, 1 ESD precaution, 1 foreword, 1 getting started, 3 hardware included, 4 install café style doors, 11 prepare, 10, 25 equipment rack, 10 single swing door, 22 unpack, 10 introduction, 1 inventory, 4 item numbers, 4 overview, 1 precautions, 1 preface, 1 prepare to install, 10, 25 equipment rack, 10 unpack, 10 prerequisites, 3 related documentation, 1 single swing door install, 22 split doors install, 11 suitability, 2 summary, 1 support, 1 supported devices, 2 technical support, 1 trademarks, i unpack, 10 Rev 1 800-225-7348 www.wrightline.com info@wrightline.com 27