FABRICATION OF PERPETUAL MOTION WATER DRINKING TOY BIRD CHEE SAI HOW UNIVERSITI MALAYSIA PAHANG

FABRICATION OF PERPETUAL MOTION WATER DRINKING TOY BIRD CHEE SAI HOW UNIVERSITI MALAYSIA PAHANG

UNIVERSITI MALAYSIA PAHANG BORANG PENGESAHAN STATUS TESIS JUDUL: FABRICATION OF PERPETUAL MOTION WATER DRINKING TOY BIRD SESI PENGAJIAN: 2011/2012 Saya, CHEE SAI HOW (910329-14-6113) mengaku membenarkan tesis Projek Tahun Akhir ini disimpan di perpustakaan dengan syarat-syarat kegunaan seperti berikut: 1. Tesis ini adalah hakmilik Universiti Malaysia Pahang (UMP). 2. Perpustakaan dibenarkan membuat salinan untuk tujuan pengajian sahaja. 3. Perpustakaan dibenarkan membuat salinan tesis ini sebagai bahan pertukaran antara institusi pengajian tinggi. 4. **Sila tandakan ( ) SULIT TERHAD (Mengandungi maklumat yang berdarjah keselamatan atau kepentingan Malaysia seperti yang termaktub di dalam AKTA RAHSIA RASMI 1972) (Mengandungi maklumat TERHAD yang telah ditentukan oleh organisasi / badan di mana penyelidikan dijalankan) TIDAK TERHAD Disahkan oleh: (TANDATANGAN PENULIS) (TANDATANGAN PENYELIA) Alamat Tetap: 58-4C, Jalan Thamby Abdullah, Brickfields, 50470 Kuala Lumpur. LUQMAN HAKIM BIN AHMAD SHAH Tarikh: 6 th JANUARY 2012 Tarikh: 6 th JANUARY 2012 CATATAN: * Potong yang tidak berkenaan. ** Jika tesis ini SULIT atau TERHAD, sila lampirkan surat daripada pihak berkuasa/organisasi berkenaan dengan menyatakan sekali tempoh tesis ini perlu dikelaskan sebagai SULIT atau TERHAD. Tesis dimaksudkan sebagai tesis bagi Diploma secara penyelidikan atau disertai bagi pengajian secara kerja kursus.

FABRICATION OF PERPETUAL MOTION WATER DRINKING TOY BIRD CHEE SAI HOW Report submitted in partial fulfilment of the requirements for the award of Diploma in Mechanical Engineering Faculty of Mechanical Engineering UNIVERSITI MALAYSIA PAHANG DECEMBER 2011

ii SUPERVISOR S DECLARATION I hereby declare that I have checked this project report and in my opinion this project is satisfactory in terms of scope and quality for the award of Diploma in Mechanical Engineering. Signature: Name of Supervisor: Position: MR LUQMAN HAKIM BIN AHMAD SHAH LECTURER Date: 6 TH JANUARY 2012

iii STUDENT S DECLARATION I hereby declare that the work in this report is my own except for quotations and summaries which have been duly acknowledged. The report has not been accepted for any degree and is not concurrently submitted for award of other degree. Signature: Name: CHEE SAI HOW ID Number: MB 09035 Date: 6 TH JANUARY 2012

vii TABLE OF CONTENTS SUPERVISOR S DECLARATION STUDENT S DECLARATION ACKNOWLEDGEMENTS ABSTRACT ABSTRAK TABLE OF CONTENTS LIST OF TABLES LIST OF FIGURES Page ii iii iv v vi vii ix x CHAPTER 1 INTRODUCTION 1.1 Introduction 1 1.2 Project Background 1 1.3 Problem Statement 2 1.4 1.5 1.6 1.7 Objective Scope Project Planning Thesis Organization 2 2 2 6 CHAPTER 2 LITERATURE REVIEW 2.1 Introduction 7 2.2 Perpetual Motion 7 2.3 Toy Drinking Bird 12

viii CHAPTER 3 METHODOLOGY 3.1 Introduction 16 3.2 Methodology Flow Chart 16 3.3 Concept Evaluation of Existing Products 18 3.4 Personal Design 21 3.5 Bill of Material 22 3.6 Fabrication Process 23 CHAPTER 4 RESULTS AND DISCUSSION 4.1 Introduction 31 4.2 Result 31 4.3 Discussion 31 4.4 Problem Faced And Solution 33 CHAPTER 5 CONCLUSION AND RECOMMENDATIONS 5.1 Introduction 37 5.2 Conclusions 37 5.3 Recommendations 38 REFERENCES 39 APPENDICES A Autographic Drawing 1 40 B Vertical Drilling Machine 41 C Disc Cutting Machine 42 D Arc Welding Machine 43 E Autographic Drawing 2 44

ix LIST OF TABLES Table No. Page 3.1 Bill of material 22

x LIST OF FIGURES Figure No. Page 1.1 Project flow chart 4 1.2 Gantt Chart 5 2.1 An illustration of Wilars de Honnecourt s overbalanced wheel 9 2.2 An illustration of Bhaskara s wheel 10 2.3 An illustration of improved Bhaskara s wheel by Leonardo da Vinci 11 2.4 An illustration of patent by Mile V. Sullivan 12 2.5 An illustration about the toy drinking bird from the market 13 2.6 An illustration of toy bird s movement 14 3.1 Methodology flow chart 16 3.2 Product A 18 3.3 Product B 19 3.4 Product C 19 3.5 An illustration of personal design 21 3.6 An illustration of stopper with cavity 23 3.7 An illustration of joining process for stopper and glass tube 23 3.8 An illustration of joining process for stopper, glass and glass bulb 24 3.9 An illustration of fume hood from Faculty of Chemical Engineering 25 3.10 An illustration of personal protective equipment 25

xi 3.11 An illustration of the structure of the bird 26 3.12 An illustration of the forming of beak 27 3.13 An illustration of the forming of the stand 28 3.14 An illustration of the forming of pivot 29 3.15 Illustration of the completed stand with the pivot 30 3.16 Illustration of the completed product 30 4.1 New design of drinking bird 36 4.2 Illustration of new drinking bird 36