alitherm 300 STANDARD STA ANUAL Smart Architectural Aluminium Alitherm 300 Standard Stay Technical Fabrication anual JUL 2011 Smart Systems Ltd 2011 ETC
ALITHER 300 - STANDARD STAS ONL ain Index ETC Index Index... Page 01 A ETC Profiles Specification Pages... Technical Information... Scale Profile Drawings... Page A02-A06 Page A07-A12 Page A13-A30 B ETC Accessories Photos & Drawings... Page B02-B24 C ETC Sections Scale Sections -... Page C02-C24 D ETC Statics Open Out... Page D02 E ETC Construction Drawings Standard Stays 1 - Corner Jointing... Page E02-E04 2 - Drainage... Page E05-E06 3 - Transom/ullion... Page E07-E09 4 - Hinges... Page E10 5 - Locking Hardware... Page E11-E13 6 - Bead & Glazing... Page E14-E16 7 - Coupling/Bay Poles. Page E17-E18 F ETC Sawing Tables Cutting Information - Standard Stays... Page F02-F03
Specification GENERAL DESCRIPTION The "Alitherm 300" window system described in this manual is suitable for both replacement windows for existing buildings, and for installation into new buildings. The system incorporates internally & externally beaded vent frames suitable for cockspur and shootbolt locking. The low line gaskets and extended polyamide thermal breaks help to provide excellent U Values and indow Energy Rating capable of achieving an 'A' Rating when used in conjunction with the correct double glazed unit. 18.5 Corner assembly of Alitherm 300 is crimping only. RECOENDED DESIGN LIITATIONS Top Hung Vents: aximum idth: 1400mm inimum idth: 350mm aximum Height: 1300mm inimum Height: 220mm aximum eight: 40kg Side Hung Vents: aximum idth: 700mm inimum idth: 400mm aximum Height: 1400mm inimum Height: 350mm aximum eight: 28kg
Specification PROFILE SPECIFICATION The window frame are constructed of aluminium alloy extrusion to BS EN 755-9 and BS EN 12020, extruded from 6063 T6 alloy. The internal and external extrusions are separated with a polyamide thermal break. The external aluminium alloy extrusion is pre-treated and finished either:- a) Anodised to BS 3987: 1987, grade AA25 to a natural self colour. b) Polyester powder organic coating to BS 6496. Dual colour is available. GENERAL ANUFACTURING Outer and vent frames are made by cutting the frame profiles with accurate 45 mitred ends using Tungsten Carbide Tipped Saw Blades, operating at approximately 3000 rpm. The corners are joined using the Alitherm 300 crimping tools to form a cold forged corner joint (made by deforming small slugs of metal into the groove of the corner cleat). The ends of transoms and mullions are profiled to fit the frame and fixed using self-tapping screws with a silicone seal. On polyester powder coated finishes, great care should be taken to avoid getting gap sealer on visible surfaces and should be removed as soon as possible with a clean cloth. Care should be exercised when using products not supplied by Smart Systems Ltd as no responsibility can be accepted.
Specification INDO DRAINAGE As with all dry glazed systems, it is recommended that the window system is adequately drained and ventilated. Refer to drainage details in manual, if in doubt ask The Technical Department. In order to get maximum performance and weather resistance it is recommended that drips are used over all vents. OUTER FRAE ANUFACTURING INFORATION The outer frame members are cut with 45 mitred ends to the overall size required, measured to the longest point of the metal. Prior to corner crimping the centre line position of any transoms or mullions should be marked on the outer frame members. here the transom/mullion runs right through, it should be marked out on both jambs or head and cill members in pairs to ensure accurate alignment of the sections. Using the marked centre line, Drill the transom/mullion fixing holes using a 5mm dia. drill bit. Corners are formed by coating the cut faces to be joined with a suitable small gap sealer. Into the mitred corner insert the cleat glue and the required corner cleats and, where required, the aluminium corner chevrons. The two mitred ends are then brought together and crimped. The small gap sealer ensures a permanent joint and guards against the ingress of moisture and joint movement. After crimping the corner joint, special care should be taken to ensure any excess sealer is removed from painted surfaces. Transoms or mullions are cut with square ends to the sizes calculated on the cutting formula sheets. The ends are then profiled to allow them to fit into the outer frame. Special tooling is available on request to profile the end of transom/mullion. Prior to fixing of transoms and mullions smear the cut ends with a suitable gap sealer. After fixing, special care should be taken to ensure any excess is cleared from painted surfaces.
Specification VENT Corners are formed by coating the cut faces to be joined with a suitable gap sealer. In the mitred corner insert the cleat glue and the required corner cleats and chevrons. The mitred ends are then brought together and crimped. The small gap sealer ensures a permanent joint and guards against the ingress of moisture and joint movement. Care should be taken to ensure any excess sealer is removed from the surfaces. The cutting sizes produce vent frames with a cavity of 13mm. hen fixing, the friction stays into both the outer and vent frame, care should be taken to ensure that holes are located on 'V' grooves in the aluminium extrusions. INTERNALL BEADED ADAPTOR FRAE The internally beaded adaptor frame members are cut with 45 mitred ends to the overall size required, measured to the longest point of metal. Care should be taken when measuring and cutting the frame members as only nominal clearance is required when the assembled frame is fixed in the outer frame. Corners are formed by coating the cut faces to be joined with a suitable small gap sealer. Into the mitred corner insert the cleat glue and a corner cleat and the required corner chevrons. The small gap sealer ensures a permanent joint and guards against the ingress of moisture and joint movements. Care should be taken to ensure any excess sealer is removed from painted surfaces.
Specification ULTI-POINT LOCKING The vent should be prepped for the locking mechanism prior to fabrication and fitted into vent before hanging. Stainless steel fixing should be used for securing the locking mechanism and keeps in position. TOP HUNG VENTILATORS HEN USING COCKSPUR HANDLES If the width of the ventilator frame is less then 750mm, fit one handle. If the width of the ventilator is greater than 750mm, fit two handles. SIDE HUNG VENTILATORS HEN USING COCKSPUR HANDLES If the height of the ventilator frame is less than 750mm, fit one handle. If the height of the ventilator is greater than 750mm, fit two handles. GLAING All beads are cut to suit the glazing aperture on the fully assembled window for glazing either at factory or on site as required. INTERNALL BEADED GLAING Glazing beads are fitted to openings by cutting the horizontal beads square to head and cill of each vent and fixed light area. Vertical beads are cut square at both ends. Insert bottom beads and two setting blocks to ensure glass will be centralised in vertical dimension of opening (glazing blocks must be full width of cavity to fully support glass or sealed unit), then insert top bead followed by side beads. Finish glazing by insertion of internal gaskets all round. For maximum weather performance, apply silicone to the full width of the bottom bead and 100mm up from the bottom of the vertical beads. Alitherm 300 indow eather Performance (BS6375) BS EN 1026: 2000 Air Permeability: BS EN 1027: 2000 atertightness: BS EN 12211: 2000 Resistance to ind Load: Class 4 600Pa Class E 1200Pa Class E 2400Pa Alitherm 300 indow U Values Contact The Technical Department
Number Picture Page Perim. mm ec. mm lx(cm4) ly(cm4) wx(cm3) wy(cm3) Length Pack pr. F ETC157 A B A23 391 131 6.5 1 ETC158 A B A23 513 205 6.5 1 A B ETC178 A24 502 133 6.5 1 A B ETC179 A24 626 284 6.5 1 ETC273 & 88 31 ----- ----- 6.5 1 - - A21 A22 - - ETC307 A B 23.1 5.97 A13 103 ----- ----- 6.5 1 2.29 1.30 ETC308 A B 12.96 4.48 A13 83 ----- ----- 6.5 1 4.27 1.74 27.62 4.45 A B ETC309 A13 389 119 ----- ----- 6.5 1 7.26 1.63 A B ETC310 A14 86 ----- ----- 6.5 1 4.60 1.49 A = Outside B = Inside GO = Gold = hite = Black F = ill Finish = Silver Anodised = Basic Colour = Special Colour = Dual Colour
Number Picture Page Perim. mm ec. mm lx(cm4) ly(cm4) wx(cm3) wy(cm3) Length Pack pr. F ETC313 A B 58 A15 ----- 3.41 ----- 1.62 5 1 ETC316 A B A15 ----- 6.86 ----- 1.60 6.5 1 ETC317 A B A15 ----- 7.12 ----- 1.59 6.5 1 ETC420 A B A16 ----- 3.94 ----- 1.06 6.5 1 ETC321 A B A16 85 ----- ----- 6.5 1 5.68 1.78 A B ETC323 A16 108 ----- 3.44 ----- 1.34 6.5 1 A B ETC324 A17 103 ----- 3.19 ----- 1.02 6.5 1 ETC326 A B A17 14.90 3.40 77 ----- ----- 6.5 1 3.87 1.49 ETC327 A B A17 17.59 4.12 86 ----- ----- 6.5 1 5.67 1.78 A = Outside B = Inside GO = Gold = hite = Black F = ill Finish = Silver Anodised = Basic Colour = Special Colour = Dual Colour
Number Picture Page Perim. mm ec. mm lx(cm4) ly(cm4) wx(cm3) wy(cm3) Length Pack pr. F ETC328 A B A18 15.1 4.15 85 ----- ----- 6.5 1 5.31 1.82 ETC329 A B A18 14.95 3.42 80 ----- ----- 6.5 1 3.88 1.51 A B ETC333 A19 54 ----- 3.62 ----- 1.09 6.5 1 A B ETC334 A19 118 ----- 6.73 ----- 1.74 6.5 1 ETC335 A B A19 97 15.06 ----- 5.25 5.56 ----- 1.92 6.5 1 ETC344 A B A20 - - 41 ----- ----- 6.5 1 - - ETC345 A B A20 41 - ----- - - ----- - 6.5 1 ETC346 A B A20 42 - ----- - - ----- - 6.5 1 B ETC347 94 A A25 ----- 5.90 ----- 6.11 A = Outside B = Inside 6.5 1 GO = Gold = hite = Black F = ill Finish = Silver Anodised = Basic Colour = Special Colour = Dual Colour
Number Picture Page Perim. mm ec. mm lx(cm4) ly(cm4) wx(cm3) wy(cm3) Length Pack pr. F B ETC348 A25 140 ----- ----- 6.5 1 A 13.88 13.98 ETC350 B A26 31 A - ----- - - ----- - 6.5 1 ETC353 A B A26 32 ----- 3.56 ----- 0.85 6.5 1 A B ETC357 72 A27 ----- 9.86 ----- 2.67 6.5 1 A B ETC358 A27 33 ----- 4.89 ----- 2.61 6.5 1 A ETC359 40.92 B A28 ----- 5.16 ----- 0.98 6.5 1 ETC364 28 - - A21 ----- ----- 6.5 1 - - ETC366 A22 24 - ----- - - ----- - 6.5 1 ETC367 & 33 ----- ----- 6.5 1 A21 A22 - - - - A = Outside B = Inside GO = Gold = hite = Black F = ill Finish = Silver Anodised = Basic Colour = Special Colour = Dual Colour
Number Picture Page Perim. mm ec. mm lx(cm4) ly(cm4) wx(cm3) wy(cm3) Length Pack pr. F ETC370 - - A21 32 ----- ----- 6.5 1 - - ETC371 - - A22 28 ----- ----- 6.5 1 - - ETC372 A20 22 - ----- - - ----- - 6.5 1 ETC373 A20 25 - ----- - - ----- - 6.5 1 ETC374 A21 37 ----- ----- 6.5 1 - - - - ETC375 A22 22 ----- ----- 6.5 1 - - - - ETC515 A B A29 102 ----- 7.96 ----- 6.00 6.5 1 ETC869 144 A28 ----- 6.13 ----- 5.17 6.5 1 ETD351 A29 99.36 16 ----- ----- 6.5 A - - - - A = Outside B = Inside GO = Gold = hite = Black F = ill Finish = Silver Anodised = Basic Colour = Special Colour = Dual Colour
Number Picture Page Perim. mm ec. mm lx(cm4) ly(cm4) wx(cm3) wy(cm3) Length Pack pr. F UTL039 - - A29 42.75 42.75 ----- ----- 6 - - ETD330 A B A & B may be reversed A30 197 ----- 10.55 ----- 10.44 6.5 - - VL72 A29 ----- ----- 6.5 5 - - A = Outside B = Inside GO = Gold = hite = Black F = ill Finish = Silver Anodised = Basic Colour = Special Colour = Dual Colour
Primary Visible Side Secondary Visible Side ETC307 Short Leg Square Outerframe 26 ACET310 ACET012 41 ETC308 Curtain all Outerframe ACET310 ETC309 Long Leg Ovolo Outerframe ACET310 ACET049 53.5 38.5 38 32.5 28 CA106 CA106 76 Scale 1:1
Primary Visible Side Secondary Visible Side ETC310 Long Leg Outerframe 32.5 ACET310 47.5 53 ETC313 Short Leg Outerframe 18 33 ACET310 53 Scale 1:1
Primary Visible Side Secondary Visible Side ETC316 Ovolo Outerframe 32.5 ACET310 ACET049 47.5 76 ETC317 Square Outerframe 32.5 ACET310 ACET012 47.5 76 Scale 1:1
Primary Visible Side Secondary Visible Side ETC420 Vent (Cockspur Locking Only) /Odd Leg Outerframe 32.5 ACET310 47.5 53 ETC321 Chamfered Vent 32.5 ACET321 ACET327 47.5 61.5 ETC323 Chamfered Vent ACET322 47 16.5 ACET044 ACET323 57 Scale 1:1
Primary Visible Side Secondary Visible Side ETC324 Vent / Dummy Vent ACET824 ACET324 47 16.5 AC20024 ACET323 53 ETC326 Chamfered Vent ACET326 47 16.5 ACET323 ETC327 Ovolo Vent 62 ACET321 47 32 ACET327 61.5 Scale 1:1
Primary Visible Side Secondary Visible Side ETC328 Vent ETC366 (28mm only) 32.5 AC20017 ACET044 47.5 56.5 ETC329 Ovolo Vent ACET326 47 16.5 ACET323 62 Scale 1:1
Primary Visible Side Secondary Visible Side ETC333 Transom / ullion with Screwports 48 53 ETC334 Reinforced Transom / ullion with Screwports 18 48 18 ETC335 ide Transom / ullion with Screwports 53 75 28 58 53 Scale 1:1
Primary Visible Side Secondary Visible Side 34 33 27.5 27.5 ACET344 ETC344 Dummy Vent 52 ETC345 Dummy Vent ACET044 ACET044 ETC372 (28mm Glazing) ETC373 (28mm Glazing) ACET346 51 ETC346 Dummy Vent 33 27.5 ETC372 (24mm Glazing) ACET044 ACET346 51 Scale 1:1
Primary Visible Side Secondary Visible Side 24mm Glazing External ETC307 ETC420 ETC308 ETC321 ETC309 ETC327 ETC310 ETC333 ETC313 ETC334 ETC316 ETC335 ETC317 ETC370 17 120 15 ETC364 17 32 24mm Glazing 24mm Glazing Internal 31 24mm Glazing ETC367 14 ETC273 14 18.5 18.5 ETC323 32 24mm Glazing ETC374 18 18.5 ETC326 ETC329 See Page E15 for Glazing Schedule Scale 1:1
Primary Visible Side Secondary Visible Side 28mm Glazing External ETC307 ETC420 ETC308 ETC321 ETC309 ETC327 ETC310 ETC333 ETC313 ETC334 ETC316 ETC335 ETC317 15 ETC375 13 15 ETC371 13 36 28mm Glazing ETC366 9 35 28mm Glazing 35 28mm Glazing ETC367 14 ETC273 14 18.5 18.5 15 ETC328 28mm Glazing Internal ETC324 ETC326 ETC329 See Page E16 for Glazing Schedule Scale 1:1
Primary Visible Side Secondary Visible Side 25 25 161.5 End Cap ACET157 121.5 End Cap ACET258 ACET040 ACET040 150 190 31 ETC157 150mm Cill 31 ETC158 190mm Cill Scale 1:1
Primary Visible Side Secondary Visible Side 25 196.5 25 225 End Cap ACET040 ACET179 End Cap TA037 56.5 85 ACET040 31 ETC178 85mm Cill 31 ETC179 NB:This Profile Only - REDUCED SCALE TO FIT 225mm Cill Scale 1:1
Primary Visible Side Secondary Visible Side ETC347 90 Corner Post 55.5 53 53 ETC348 90 Corner Post 78.5 76 76 Scale 1:1
Primary Visible Side Secondary Visible Side ETC350 Bay Pole Adaptor For ETC309 Only 19.5 76 ETC353 Coupler 15.5 53 Scale 1:1
Primary Visible Side Secondary Visible Side ETC357 Coupler ETC358 32 33 25 39 76.5 2.5 Head Extension 53 Scale 1:1
Primary Visible Side Secondary Visible Side ETC359 Frame Extension ETC869 Bay Pole 60 20 76 Scale 1:1
Primary Visible Side Secondary Visible Side ETC515 Head Extension 42 75.5 ETD351 Coupler (see E18) UTL039 30 15 15 9.5 VL72 End Caps: ACVL059 21.5 15 Scale 1:1
Primary Visible Side Secondary Visible Side ETD330 Transom to match ETD030 (Recommended for fixed lights only) 79 109 53 ETD330 can be used with the outerframes shown in this manual providing the following beads & gasket are used in the midrail: 24mm = ETC362 with ACET841 gasket externally & AC20034 gasket internally 28mm = ETC361 with ACET841 gasket externally & AC20034 gasket internally ETD330 is recommended for fixed lights only.the friction hinges and keeps in this manual are not compatible with this section as standard. Scale 1:1
Section B
Image Part Code Pack Unit Application Colour ACDR052 No. 10 x 50 S/S Self Tapping Pan Head Screw 200 pack ETC348 F GO ACET824 Chevron 24 pack ETC324 F GO ACET040 Variable Angle Cill Joiner Drill Jig = HEJ050 Screws = HEA18SS 10 pack ETC157 ETC158 ETC178 ETC179 F GO ACET041 Cill Nose Bracket 1 each ETC157 ETC158 ETC179 F GO 1 30 30 5.1 ACET044 Stainless Steel Chevron 100 pack ETC323 ETC326 ETC329 ETC344 ETC345 ETC346 F GO T-BARS ACVG65=2.5mm ACVG66=3.0mm ACVL150=4.0mm Screw (Grub) F = ill Finish GO = Gold = Silver Anodised = Polished Chrome = Basic Colour = hite = Special Colour = Black = Dual Colour
Image Part Code Pack Unit Application Colour 1 7 33.5 33.5 Stainless Steel Chevron 100 pack ETC310 ETC420 ETC321 ETC327 F GO ACET049 Corner Cleat 10 pack ETC309 ETC316 F GO ACET060 No. 7 x 25 S/S Self Tapping CSK Screw 100 pack ETC328 F GO ACET062 No. 10 x 50 S/S Self Tapping CSK Screw 100 pack ETC347 F GO ACET064 No. 8 x 16 S/S Self Tapping Pan Head Screw 100 pack Friction Hinges F GO T-BARS ACVG65=2.5mm ACVG66=3.0mm ACVL150=4.0mm Screw (Grub) F = ill Finish GO = Gold = Silver Anodised = Polished Chrome = Basic Colour = hite = Special Colour = Black = Dual Colour
Image Part Code Pack Unit Application Colour ACET066 No. 7 x 38 S/S Self Tapping CSK Screw 100 pack ETC331 ETC333 ETD330 F GO ACET068 No. 8 x 10 S/S Self Tapping Flange Screw 100 pack Friction Hinges F GO ACET069 5 x 12 S/S CSK achine Screw 100 pack ACET165 F GO ACET070 No. 8 x 13 S/S Self Tapping Flange Screw 100 pack Friction Hinges ETD351 F GO ACET075 End Cap 50 pack ETC334 F GO T-BARS ACVG65=2.5mm ACVG66=3.0mm ACVL150=4.0mm Screw (Grub) F = ill Finish GO = Gold = Silver Anodised = Polished Chrome = Basic Colour = hite = Special Colour = Black = Dual Colour
Image Part Code Pack Unit Application Colour ACET080 Cockspur Handle 1 each ACET083 F GO ACET083 3mm edge 100 pack ACET080 F GO ACET093 Packers 25 pack ETC344 ETC345 ETC346 F GO ACET099 No. 8 x 19 S/S Self Tapping Flange Screw 100 pack Friction Hinges F GO ACET114 Anti-Twist Clip 100 pack ETC333 ETC334 F GO T-BARS ACVG65=2.5mm ACVG66=3.0mm ACVL150=4.0mm Screw (Grub) F = ill Finish GO = Gold = Silver Anodised = Polished Chrome = Basic Colour = hite = Special Colour = Black = Dual Colour
Image Part Code Pack Unit Application Colour ACET125 Anti-Twist Clip 100 pack ETC335 F GO 200 ACET130 Galvanised Steel Fixing Strap 200mm x 25mm x 1.5mm 50 pack ETC307 ETC309 ETC310 ETC313 ETC316 ETC317 F GO ACET131 Drainage Cover Cap 100 pack F GO ACET165 Espagnolette Handle 9mm Spindle 1 each Shootbolt Locking F GO 1.2 9.5 30 30 ACET171 Stainless Steel Chevron 100 pack ETC324 F GO T-BARS ACVG65=2.5mm ACVG66=3.0mm ACVL150=4.0mm Screw (Grub) F = ill Finish GO = Gold = Silver Anodised = Polished Chrome = Basic Colour = hite = Special Colour = Black = Dual Colour
Image Part Code Pack Unit Application Colour ACET157 Cill End Cap 10 pair ETC157 F GO ACET179 Cill End Cap 10 pair ETC179 F GO ACET258 Cill End Cap 10 pair ETC158 F GO 1 5.5 19.6 ACET310 Corner Cleat 24 pack ETC307 ETC308 ETC309 ETC310 ETC313 ETC316 ETC317 21 21 ACET311 Stainless Steel Chevron 50 pack ETC311 F GO F GO T-BARS ACVG65=2.5mm ACVG66=3.0mm ACVL150=4.0mm Screw (Grub) F = ill Finish GO = Gold = Silver Anodised = Polished Chrome = Basic Colour = hite = Special Colour = Black = Dual Colour
Image Part Code Pack Unit Application Colour 17 46.6 ACET312 Foam Infill 1250mm Lengths 1 each ETC310 F GO 10.5 69.5 ACET314 Foam Infill 1250mm Lengths 1 each ETC307 F GO 23 69.5 ACET315 Foam Infill 1250mm Lengths 1 each ETC309 F GO 17.5 69.5 ACET319 Foam Infill 1250mm Lengths 1 each ETC316 ETC317 F GO 5.5 18.6 ACET321 24 pack Outer Corner Cleat ETC321 ETC327 F GO T-BARS ACVG65=2.5mm ACVG66=3.0mm ACVL150=4.0mm Screw (Grub) F = ill Finish GO = Gold = Silver Anodised = Polished Chrome = Basic Colour = hite = Special Colour = Black = Dual Colour
Image Part Code Pack Unit Application Colour 9.1 9.5 ACET322 Outer Corner Cleat 24 pack ETC323 ETC345 ETC346 F GO 5.5 10.5 ACET323 Inner Corner Cleat 24 pack ETC323 ETC324 ETC326 ETC329 F GO 9.1 5.3 ACET324 Outer Corner Cleat 24 pack ETC324 F GO 9.1 14.5 ACET326 Corner Cleat 24 pack ETC326 ETC329 F GO 5.5 9.3 ACET327 24 pack Inner Corner Cleat ETC321 ETC327 F GO T-BARS ACVG65=2.5mm ACVG66=3.0mm ACVL150=4.0mm Screw (Grub) F = ill Finish GO = Gold = Silver Anodised = Polished Chrome = Basic Colour = hite = Special Colour = Black = Dual Colour
Image Part Code Pack Unit Application Colour ACET332 Transom End Cap for French Casement 10 pack ETC333 F GO ACET333 Cruciform Block 10 pack ETC333 F GO ACET334 Transom Locator Block 100 pack ETC333 F GO ACET335 Transom Locator Block 100 pack ETC335 F GO ACET336 Cruciform Block 10 pack ETC335 F GO T-BARS ACVG65=2.5mm ACVG66=3.0mm ACVL150=4.0mm Screw (Grub) F = ill Finish GO = Gold = Silver Anodised = Polished Chrome = Basic Colour = hite = Special Colour = Black = Dual Colour
Image Part Code Pack Unit Application Colour 9.1 12.9 ACET344 Corner Cleat 24 pack ETC344 F GO 9.1 9.8 ACET346 Corner Cleat 24 pack ETC346 F GO ACET365 Espag. Handle Fixing Block (94mm) 1 each ACET165 ETC323 ETC324 ETC326 ETC329 ETC367 F GO ACET366 Cockspur Handle Fixing Block (94mm) 1 each ACET080 ETC323 ETC324 ETC326 ETC329 ETC367 F GO ACET367 Curved Espag. Handle Fixing Block (94mm) 1 each ACET165 ETC323 ETC324 ETC326 ETC329 ETC367 F GO T-BARS ACVG65=2.5mm ACVG66=3.0mm ACVL150=4.0mm Screw (Grub) F = ill Finish GO = Gold = Silver Anodised = Polished Chrome = Basic Colour = hite = Special Colour = Black = Dual Colour
Image Part Code Pack Unit Application Colour ACET368 Curved Cockspur Handle Fixing Block (94mm) 1 each ACET165 ETC323 ETC324 ETC326 ETC329 ETC367 F GO ACET380 Run Up Block 100 pack F GO ACET385 Corner Keep Packers 20 pairs ACET35/3 ACET41/3 ACET53/3 ACET71/3 ACET84/3 F GO 4 18 15 ACET393 Packer for ETC346 25 pack ETC344 ETC345 ETC346 F GO 3 38 ACET394 Keep & Stay Packer 25 pack ETC307 ETC308 ETC309 ETC310 ETC313 ETC316 ETC317 F GO T-BARS ACVG65=2.5mm ACVG66=3.0mm ACVL150=4.0mm Screw (Grub) F = ill Finish GO = Gold = Silver Anodised = Polished Chrome = Basic Colour = hite = Special Colour = Black = Dual Colour
Image Part Code Pack Unit Application Colour 4 ACET835 Low Line External Gasket 200 m ETC364 ETC370 ETC371 ETC375 F GO ACET836 Flipper Gasket 250 m F GO ACET840 5mm Low Line Internal edge Gasket 150 m F GO 4 ACET841 4mm Low Line External Gasket 200 m F GO 3 ACET842 3mm Low Line External Gasket 200 m F GO T-BARS ACVG65=2.5mm ACVG66=3.0mm ACVL150=4.0mm Screw (Grub) F = ill Finish GO = Gold = Silver Anodised = Polished Chrome = Basic Colour = hite = Special Colour = Black = Dual Colour
Image Part Code Pack Unit Application Colour 2 ACET843 2mm Low Line External Gasket 200 m F GO ACET904 Crimping Punch 1 pair ETC308 ETC310 ETC313 ETC420 F GO ACET913 Crimping Punch 1 pair ETC328 F GO ACET941 Friction Hinge Drill Jig For Standard Top & Side Hung 1 each ETC420 ETC321 ETC323 ETC324 ETC326 ETC327 ETC328 ETC329 F GO ACET945 Transom/ullion Drill Jig 1 each ETC333 ETC335 F GO T-BARS ACVG65=2.5mm ACVG66=3.0mm ACVL150=4.0mm Screw (Grub) F = ill Finish GO = Gold = Silver Anodised = Polished Chrome = Basic Colour = hite = Special Colour = Black = Dual Colour
Image Part Code Pack Unit Application Colour 8.25 ACET968 8.25mm Packer 1 each ACET979 ETC346 F GO 12.8 ACET969 12.8mm Packer 1 each ACET979 ETC326 ETC329 F GO ACET976 Vee Block 1 each ACET977 ETC307 ETC309 ETC316 ETC317 F GO 6 ACET977 6mm Packer 1 each ACET976 ETC307 ETC309 ETC316 ETC317 F GO ACET978 Crimping Punch 1 pair ETC309 ETC315 ETC316 F GO T-BARS ACVG65=2.5mm ACVG66=3.0mm ACVL150=4.0mm Screw (Grub) F = ill Finish GO = Gold = Silver Anodised = Polished Chrome = Basic Colour = hite = Special Colour = Black = Dual Colour
Image Part Code Pack Unit Application Colour ACET979 Vee Block 1 each F GO 4 ACET980 11.8mm Packer 1 each ACET979 ETC324 F GO ACET981 Crimping Punch 1 pair ETC321 ETC323 ETC324 ETC326 ETC327 ETC329 ETC344 ETC345 ETC346 F GO ACET982 Vee Block 1 each ACET983 ETC310 ETC313 ETC328 ETC420 F GO 5.75 ACET983 5.75mm Packer 1 each ACET979 ACET982 ETC310 ETC313 ETC328 ETC344 ETC345 ETC420 F GO T-BARS ACVG65=2.5mm ACVG66=3.0mm ACVL150=4.0mm Screw (Grub) F = ill Finish GO = Gold = Silver Anodised = Polished Chrome = Basic Colour = hite = Special Colour = Black = Dual Colour
Image Part Code Pack Unit Application Colour 9.3 ACET990 9.3mm Packer 1 each ACET979 ACET982 ETC308 ETC344 ETC345 F GO 7.7 ACET991 7.7mm Packer 1 each ACET979 ETC323 F GO ACVG49 edge Gasket 100 m ETC314 F GO ACVL059 End Caps 1 pair VL72 F GO ACVL061 Rivet 100 pack VL72 F GO T-BARS ACVG65=2.5mm ACVG66=3.0mm ACVL150=4.0mm Screw (Grub) F = ill Finish GO = Gold = Silver Anodised = Polished Chrome = Basic Colour = hite = Special Colour = Black = Dual Colour
Image Part Code Pack Unit Application Colour 1 8.3 30 30 AC20024 Stainless Steel Chevron 100 pack F GO AC20034 4mm Low Line Internal edge Gasket 200 m F GO 1 10.3 30 30 CA106 Stainless Steel Chevron 50 pack ETC315 F GO HEJ050AL Drill jig for ACET040 1 each ETC157 ETC158 ETC178 ETC179 F GO UT024HSA anual Crimper Note: Vee blocks & punches are sold separately. Please see Page E04. 1 each F GO T-BARS ACVG65=2.5mm ACVG66=3.0mm ACVL150=4.0mm Screw (Grub) F = ill Finish GO = Gold = Silver Anodised = Polished Chrome = Basic Colour = hite = Special Colour = Black = Dual Colour
Top Hung indows Friction Hinge Stays 13mm Stack (Standard) ax. Vent Height Typical Top Hung Type of Hinge / Stay eight (kgs) imimum aximum idth ACINDS10 16 275 400 ACINDS16 ACINDS20 ACINDS24 ACINDA10 ACINDA16 ACINDA20 ACINDA24 ACINV10 ACINV16 ACINV20 ACINV24 ACINDR12 ACINDR16 ACINDR20 ACINDR24 Side Hung indows Standard Austenitic Vector Restricted 21 400 780 20 700 1100 40 850 1300 16 275 400 21 400 780 20 700 1100 40 850 1300 16 275 400 21 400 780 26 700 1100 40 850 1300 20 350 550 21 500 780 26 700 1100 40 850 1300 ax. Vent idth Typical Side Hung Type of Hinge / Stay eight (kgs) inimum aximum Height ACINDSSH12 22 300 600 - Standard ACINDSSH16 28 400 700 - ACINDASH12 22 300 600 - Austenitic ACINDASH16 28 400 700 - ACINVSH12* 22 300 600 - Vector ACINVSH16 24 400 700 - ACINDRSH12 22 300 600 - Restricted ACINDRSH16 24 400 700 - ACINDESH12 22 300 600 - Egress ACINDESH16 24 400 700 - Note1: Vent Height / idth is measured in mm. Note2: Top hung height and side hung width sizes to be reduced by 2mm where size is 450mm or smaller Note3: Typical Dimensions based on ax. Size and Glass 30kg/metre Note4: * ACINVSH12 has a minimum order of 25 pairs T-BARS ACVG65=2.5mm ACVG66=3.0mm ACVL150=4.0mm Screw (Grub) F = ill Finish GO = Gold = Silver Anodised = Polished Chrome = Basic Colour = hite = Special Colour = Black = Dual Colour
17 17 'A' Sash Size Part Code inimum Sash Rebate Size ('A') aximum Handing ACET35R/3 350 410 Right Handle ACET35L/3 350 410 Left Handle ACET41R/3 410 530 Right Handle ACET41L/3 410 530 Left Handle ACET53R/3 530 710 Right Handle ACET53L/3 530 710 Left Handle ACET71R/3 710 945 Right Handle ACET71L/3 710 945 Left Handle ACET84R/3 945 1400 Right Handle ACET84L/3 945 1400 Left Handle Note1: Sash Limitations are Side Hung Height or Top Hung idth Note2: To Suit Handle ACET165 'A' T-BARS ACVG65=2.5mm ACVG66=3.0mm ACVL150=4.0mm Screw (Grub) ACET450 450mm Extension Rods
Image Part Code Pack Unit Application Colour AC09700 1 each Alu. Polish F GO AC09761 1 each axi Gloss F GO AC09762 1 each Alu. Bright F GO AC09763 1 each Teflon Spray F GO AC09764 1 each axi Clean F GO T-BARS ACVG65=2.5mm ACVG66=3.0mm ACVL150=4.0mm Screw (Grub) F = ill Finish = Dual Colour = Silver Anodised GO = Gold = Basic Colour = hite = Special Colour = Black
Image Part Code Pack Unit Application Colour AC09765 1 each Alu. Cleaner F GO AC09770 1 each Roll & rap 100mm F GO AC09775 1 each Grip Handwrap F GO AC09801 1 each Protective Tape 50mm F GO AC09802 1 each Protective Tape 70mm F GO T-BARS ACVG65=2.5mm ACVG66=3.0mm ACVL150=4.0mm Screw (Grub) F = ill Finish = Dual Colour = Silver Anodised GO = Gold = Basic Colour = hite = Special Colour = Black
Image Part Code Pack Unit Application Colour AC09830 1 each Rubber Sealant F GO ACSIL04 1 each Sealing Glue F GO ACSIL08 1 each Silicon Gun F GO ACSIL013 1 each Glue for itre F GO ACSIL014 1 each Anti Corrosive Clear Lacquer F GO T-BARS ACVG65=2.5mm ACVG66=3.0mm ACVL150=4.0mm Screw (Grub) F = ill Finish = Dual Colour = Silver Anodised GO = Gold = Basic Colour = hite = Special Colour = Black
Image Part Code Pack Unit Application Colour AC09830 1 each Rubber Sealant F GO ACSIL04 1 each Sealing Glue F GO ACSIL08 1 each Silicon Gun F GO ACSIL013 1 each Glue for itre F GO ACSIL014 1 each Anti Corrosive Clear Lacquer F GO T-BARS ACVG65=2.5mm ACVG66=3.0mm ACVL150=4.0mm Screw (Grub) F = ill Finish = Dual Colour = Silver Anodised GO = Gold = Basic Colour = hite = Special Colour = Black
Section C Section C Standard Stays Only Outerframe ETC308 Vent ETC420 ETC366 ETC328 Reverse Adaptor ETC344 ETC372 ETC309 ETC321 ETC329 ETC345 ETC373 ETC346 ETC310 ETC323 Transom/ullion ETC333 Bead ETC372 ETC375 ETC371 ETC313 ETC324 ETC334 ETC364 ETC370 ETC316 ETC326 ETC367 ETC273 ETC317 ETC327 ETC335 ETC374 Scale 1:2
4 Standard Stays 2 6 7 1 10 8 9 3 3 5 Do Not Scale From This Drawing
Standard Stays Detail 1A 47.5 ETC310 ACET115 ACET840 53 28 ACET310 11.5 ACET835 ETC375 32.5 15 Do Not Scale From This Drawing
Standard Stays Detail 1B 33 ETC313 ACET115 ACET840 53 ACET310 24 11.5 ACET835 ETC364 18 15 Do Not Scale From This Drawing
Standard Stays Detail 2A 33 ETC313 26.5 ACVL032 AC20034 ACET310 53 28 ACVL032 ACET310 ETC420 11.5 ACET835 ETC375 12 32.5 15 59.5 Do Not Scale From This Drawing
Standard Stays Detail 2B 47.5 ETC310 26.5 ACVL032 ACET323 ETC367 53 ACET840 ACET310 28 ACVL032 ETC326 ACET323 11.5 26.5 31.5 15.5 ACET843 73.5 Do Not Scale From This Drawing
Standard Stays Detail 2C 41 7.5 18.5 76 ACET012 ACET323 ACVL032 ETC324 ETC367 ACET840 ACET310 28 ETC307 ACVL032 ACET324 AC20024 20 47 ACET824 ACET843 67 Do Not Scale From This Drawing
ACSIL04 Alitherm 300 Standard Stays Detail 3A 53 ETC358 32.5 33 ACET310 ETC310 80.5 15 11.5 ETC364 ACET835 ACET840 24 Do Not Scale From This Drawing
Standard Stays Detail 3B 76 ETC359 ACSIL04 32.5 ACET310 67.5 15 11.5 20 ACET049 ETC364 ACET835 ACET840 ETC316 24 Do Not Scale From This Drawing
Standard Stays Detail 4A 53 VL72 26.5 ACVL061 73.5 ACVL032 ETC324 AC20024 ACET310 47.5 ETC312 47 ACET324 ACET323 ACVL032 7.5 ACET824 11.5 ETC367 18.5 ACET843 ACET840 28 Do Not Scale From This Drawing
Standard Stays Detail 4B 53 12 ACVL032 ETC323 ACET310 ETC313 33 59 47 ACET044 ACET322 ACET323 ACVL032 11.5 ETC367 ACET843 ACET840 24 Do Not Scale From This Drawing
Standard Stays Detail 4C 76 VL72 26.5 ACVL061 73.5 32 ACVL032 ACET310 ACET049 ETC316 47.5 ETC329 ACET326 ACET323 ACVL032 15 26 11.5 ETC367 ACET843 ACET840 AC20034 28 Do Not Scale From This Drawing
Standard Stays Detail 5A 28 ACET835 ACET840 18 15 11.5 ETC371 9 ETC333 9 48 15 11.5 ETC371 ACET835 ACET840 28 Transoms will drain through the join to the outerframe. Do Not Scale From This Drawing
Standard Stays Detail 5B 24 15 11.5 ETC364 ACET835 ACET840 14 ETC335 15 14 11.5 28 58 ETC364 ACET835 ACET840 24 Transoms will drain through the join to the outerframe. Do Not Scale From This Drawing
Standard Stays Detail 5C 28 ACET843 ACET840 11.5 ETC373 ACSIL04 78 5 5 34 ACET131 ETC345 ACET393 ACET044 34 ACSIL04 ACET044 ETC333 ETC345 11.5 ACET843 ACET840 ETC373 28 Transoms will drain through the join to the outerframe. Do Not Scale From This Drawing
Standard Stays Detail 6A 28 ETC371 ACET835 ACET840 15 9 3 32.5 15 11.5 ETC420 11.5 ACET310 ACVL032 ETC371 ACVL032 ACET080 ACET083 ETC333 74.5 ACET835 ACET840 28 28 58 Transoms will drain through the join to the outerframe. If face drainage is preferred, wider transom ETC335 must be used. ETC335 Do Not Scale From This Drawing
Standard Stays Detail 6B 28 ETC375 ACET835 AC20034 15 9 3 32 15 11.5 ETC327 ACVL032 ACET394 ACET321 11.5 ACET327 ACVL032 ETC333 ACET165 25.5 48 ETC375 ACET835 AC20034 28 28 58 Transoms will drain through the join to the outerframe. If face drainage is preferred, wider transom ETC335 must be used. ETC335 Do Not Scale From This Drawing
Standard Stays Detail 6C 24 ACET843 ACET840 ETC367 89 47 3 6 33 11.5 11.5 ETC323 ACET131 ACET044 ACVL032 ACET394 ACET393 ACET060 ACET322 ETC346 ACET322 ACET323 ACET044 ACET165 ACVL032 ETC333 ETC372 26 48 15 ACET843 ACET840 24 28 58 Transoms will drain through the join to the outerframe. If face drainage is preferred, wider transom ETC335 must be used. ETC335 Do Not Scale From This Drawing
Standard Stays Detail 6D 24 ACET843 ACET840 ETC367 ETC323 26 15 9 3 47 ACET131 ACET044 ACVL032 ACET394 11.5 ACET322 ETC364 ACET835 ACET165 ACET323 ACVL032 ACET840 ETC333 48 24 28 58 11.5 Transoms will drain through the join to the outerframe. If face drainage is preferred, wider transom ETC335 must be used. ETC335 Do Not Scale From This Drawing BULLETIN ADDED FEBRUAR 2011
Standard Stays Detail 6E 28 ACET843 ACET840 ETC367 11.5 ETC324 ACET824 26 47 ACET131 ACET324 ACET323 ACET165 AC20024 3 ACVL032 ACVL032 15 9 15 ACET394 11.5 ETC333 48 ETC371 ACET835 ACET840 28 28 58 Transoms will drain through the join to the outerframe. If face drainage is preferred, wider transom ETC335 must be used. ETC335 Do Not Scale From This Drawing BULLETIN ADDED FEBRUAR 2011
Standard Stays Detail 7A 28 ACET843 ACET840 ETC367 109.5 47 8 8 47 ACET824 11.5 11.5 ACET131 AC20024 ACVL032 ETC324 ACET394 ACVL032 ACET066 AC20024 ETC324 ACET824 ACET324 ACET324 ACET323 ACET323 ACET165 ACVL032 ETC335 ACVL032 ETC367 26 58 26 ACET843 ACET840 28 Transoms will drain through the join to the outerframe. Do Not Scale From This Drawing
Standard Stays Detail 7B 28 ETC375 ACET835 AC20034 32.5 15 11.5 ETC420 ACET310 ACET080 26.5 ACVL032 ACVL032 ACET083 111 8 8 58 ACVL032 ACVL032 ETC335 32.5 ETC420 ACET310 15 11.5 26.5 ETC375 ACET835 AC20034 28 Transoms will drain through the join to the outerframe. Do Not Scale From This Drawing
Standard Stays Detail 7C ETC375 ACET835 AC20034 109.5 8 32 15 8 11.5 ETC327 ACVL032 ACET394 ACVL032 ACET321 ACET327 ACVL032 ETC335 ACET165 25.5 58 32 ETC327 ACET321 ACET327 15 11.5 25.5 ETC375 ACET835 AC20034 Transoms will drain through the join to the outerframe. Do Not Scale From This Drawing
Standard Stays Detail 8A 24 ETC364 ACET835 ACET840 ETC310 ACET310 47.5 32.5 ACSIL04 25 15 11.5 ACSIL04 ACET040 ETC157 (END CAPS: ACET157) ACSIL04 150 Cill end caps should be sealed to cill to prevent water egress over edge Do Not Scale From This Drawing
Standard Stays Detail 8B 28 ETC375 ACET835 ACET840 47.5 15 11.5 ETC317 ACET310 ACET012 32.5 ACSIL04 ACSIL04 25 ACET040 ETC157 (END CAPS: ACET157) ACSIL04 150 Cill end caps should be sealed to cill to prevent water egress over edge Do Not Scale From This Drawing
Standard Stays Detail 9A 28 ETC366 ACET841 AC20034 32.5 59.5 ETC313 ACSIL04 25 14.5 11.5 ETC328 ACET044 ACVL032 AC20017 ACET060 ACVL032 12 ACSIL04 ACET310 ACET040 ETC157 (END CAPS: ACET157) ACSIL04 150 Cill end caps should be sealed to cill to prevent water egress over edge Do Not Scale From This Drawing
Standard Stays Detail 9B 28 ETC375 ACET835 AC20034 ETC311 ACET310 ACSIL04 25 73.5 26.5 32 15 11.5 ETC327 ACVL032 ACET394 ACET321 ACSIL04 ACET327 ACVL032 ACET040 ETC157 (END CAPS: ACET157) ACSIL04 150 Cill end caps should be sealed to cill to prevent water egress over edge Do Not Scale From This Drawing
Standard Stays Detail 9C 24 ACET835 AC20034 ETC367 47 ACET323 ACVL032 25 10 ETC323 ACET322 73.5 ACET131 ACET044 ACVL032 ACET394 ACET310 ACET012 26.5 ACSIL04 ETC317 ACSIL04 ACET040 ETC157 (END CAPS: ACET157) ACSIL04 150 Cill end caps should be sealed to cill to prevent water egress over edge Do Not Scale From This Drawing
Standard Stays Detail 10A ACSIL04 ACSIL04 ETC310 ETC353 ETC310 AC20034 AC20034 ACET310 28 28 ACET835 ETC375 ACET310 ACET835 ETC375 11.5 15 32.5 15.5 32.5 15 110.5 11.5 Do Not Scale From This Drawing
Standard Stays Detail 10B 84 ACSIL04 39 ACSIL04 2.5 ACET012 ACET012 AC20034 AC20034 28 28 ACET835 ETC375 11.5 ACET310 ETC317 ETC357 ACET310 ETC317 11.5 ACET835 ETC375 15 32.5 25 32.5 15 120 Do Not Scale From This Drawing
Standard Stays Detail 10C 24 ACET115 ACET840 ACET835 ETC364 ACET115 ACSIL04 33 33 ETC313 ACET310 11.5 ETC313 ACET840 ACSIL04 53 18 15 24 ACET835 ETC364 ACET310 ACET062 11.5 ACSIL04ETC347 15 18 86 53 Do Not Scale From This Drawing
Standard Stays Detail 10D 28 28 AC20034 ACET835 ETC375 ACSIL04 ETC319 ACET012 ACET310 11.5 32.5 15 47.5 ETC317 ACET012 ACSIL04 AC20034 ACDR052 28 76 ACET835 ETC375 ACET310 ACDR052 11.5 ETC319 ETC348 15 32.5 ACSIL04 47.5 76 123.5 Do Not Scale From This Drawing
Standard Stays Detail 10E 28 15 38.5 110-180 ACET049 CA106 CA106 ACET049 ETC350 ETC350 CA106 ETC869 40.5 40.5 ETC309 ACET835 11.5 AC20034 ACET310 ACSIL04 ACSIL04 CA106 ACSIL04 ACSIL04 Please refer to page E19 for size calculations AC20034 28 ACET835 ACET310 11.5 ETC309 15 38.5 Do Not Scale From This Drawing
Section D
Standard Stays For ind Loading Limitations, Please Contact The Technical Department. Do Not Scale From This Drawing
Section F Section E Alitherm 300 Standard Stays Construction Drawings Index E ETC Construction Drawings E 1 1 - Corner Jointing... Page E02 - E04 E 2 2 -Drainage... Page E05 - E06 E 3 3 - Transom/ullion Preparation... Page E07 - E09 E 4 4 - Hinges... Page E10 E 5 5 - Locking Hardware... Page E11 - E13 E 6 6 - Beading & Glazing... Page E14 - E16 7 - Coupling/Bay Poles... E 7 Page E17 - E18 IF IN DOUBT ASK!
Typical Corner Detail Standard Stays To ensure accurate corners, we recommend the use of support blocks (by others) whilst cutting. APPL SILICONE (ACSIL04) TO EDGE OF PROFILE. APPL CLEAT GLUE (ACSIL013) TO ALL CLEAT CHABERS CORNER CHEVRON Do Not Scale From This Drawing
Corner Crimping - Externally Glazed Sections Standard Stays ACET990 (9.3mm PACKER) ACET983 (5.75mm PACKER) 62 9.3 ACET310 ETC308 ACET904 54.5 62 5.75 AC20017 ETC328 ACET913 54.5 ACET982 ACET982 ACET977 (6mm PACKER) 20 44 6 ACET049 ACET012 ACET049 ACET310 ETC316 ACET310 ACET012 ETC317 ACET310 ETC307 ACET310 ETC309 ACET978 54.5 anual Crimper = UT024HSA ACET976 5.75 ACET983 (5.75mm PACKER) 4 ACET975 (4mm PACKER) ACET327 ACET327 62 ACET310 ETC310 ACET310 ETC313 ACET310 ETC420 ACET904 54.5 44.5 ACET321 ETC321 ACET321 ETC327 ACET981 (3.5mm crimp to top) 54.5 ACET982 ACET979 Do Not Scale From This Drawing
Corner Crimping - Internally Glazed Sections Standard Stays ACET991 (7.7mm PACKER) ACET980 (11.8mm PACKER) 7.7 44.5 ETC323 ACET323 ACET322 ACET981 54.5 11.8 44.5 ACET323 ACET324 ETC324 ACET981 54.5 ACET979 ACET979 ACET969 (12.8mm PACKER) 12.8 44.5 ETC326 ACET323 ACET326 ETC329 ACET323 ACET326 ACET981 54.5 anual Crimper = UT024HSA ACET979 ACET990 (9.3mm PACKER) ACET975 (4mm PACKER) ACET344 ACET990 (9.3mm PACKER) ACET983 (5.75mm PACKER) ACET346 ACET968 (8.25mm PACKER) ACET346 ETC344 ACET981 (3.5mm crimp to top) 54.5 ETC345 ACET981 (3.5mm crimp to top) 54.5 ETC346 ACET981 (3.5mm crimp to top) 54.5 ACET979 ACET979 ACET979 Do Not Scale From This Drawing
Drainage Standard Stays 100 25 106 25 ACET131 Drainage Through Transom/Cill 5 * 7.5 ETC335 Transom Fixed Light * Transoms will drain through the join to the outerframe. If face drainage is preferred, wider transom ETC335 must be used. Drainage Through Vent 60 Option A 29 5 8mm inimum Diameter Hole ACET131 5 4.5 Outerframe ithout Cill 25 ACET012 ETC333 Transom ith Vent * 100 8mm inimum Diameter Holes For Pressure Equalization Drainage Through Vent Option B 5 Ø8 OR here not seen Important Note: All exposed aluminium should be coated using ACSIL014 or painted to match the frame. 4 ETC313 should only be used with a cill to allow a drainage path. Outerframe ith Cill Outerframe ith Reverse Adaptor Do Not Scale From This Drawing
Sub Cill Drainage Standard Stays ACET040 Variable Angle Cill Joiner Use drill jig HEJ050 to ensure accuracy Use grub screws HEA018SS to secure Cill end caps should be sealed to cill to prevent water egress over edge 4 ACSIL08 ACSIL04 ACET040 ACET041 100 25 5 ETC157 Shown with ACET157 end cap Drainage on Subcill Do Not Scale From This Drawing
Transom/ullion Preparation Standard Stays 15 6 10.5 ACET333 Cruciform Bracket 25.5 ACET114 Anti-Twist Clip 6 32.5 40 7 24.5 21.5 6 ACET114 ETC333 Ø4.5 NOTE: here the cruciform is used in fixed lights, the bead needs to be notched. ACET334 ETC333 7 24.5 21.5 14 ACET114 Ø4.5 6 15 ACET114 ACET333 Use the cruciform bracket to mark the holes with a 3.5mm drill bit. ETC333 10.5 ACET066 6 ACET334 32.5 ACET066 To ensure accuracy use drill jig ACET945 End mill cutters can be ordered through Smart Systems Ltd. Please contact the Technical Department for an order form. Standard delivery is 2-3 weeks approx. 6 Do Not Scale From This Drawing
Transom/ullion Preparation Standard Stays 15 10.5 ACET336 Cruciform Bracket 25.5 ETC335 8.5 ACET125 Anti-Twist Clip 43 50 7 24.5 21.5 6 6 ACET125 ETC335 Ø4.5 8.5 ACET335 Use the cruciform bracket to mark the holes with a 3.5mm drill bit. 7 24.5 21.5 6 14 ACET066 ACET125 Ø4.5 15 ACET333 ETC335 8.5 ACET335 ACET066 To ensure accuracy use drill jig ACET945 End mill cutters can be ordered through Smart Systems Ltd. Please contact the Technical Department for an order form. Standard delivery is 2-3 weeks approx. 21.5 Do Not Scale From This Drawing
Transom/ullion Preparation Standard Stays End mill cutters can be ordered through Smart Systems Ltd. Please contact the Technical Department for an order form. Standard delivery is 2-3 weeks approx. 15 15 45 Ø11 45 Ø11 Option A Option B 5 5 ETC334 ETC334 7 24.5 16.5 27 7 24.5 16.5 5 22 ACET075 Ø4.5 22 15 Ø4.5 3 18 ACET334 ACET334 ETC317 ACET066 ACET066 Do Not Scale From This Drawing
French Casement Locking Preparation Standard Stays 14 ACET066 The secondary window is fixed to the mullion with adequate packing to allow the shootbolt to freely operate ETC333 ACET332 Primary Secondary 15 7 46 6 The primary window lock into the mullion as standard The secondary window locks into the corner keep only ACET332 Centre keeps are used to secure the shootbolts in position as the end keeps cannot be used. ACET068 Do Not Scale From This Drawing
Friction Hinge Details Standard Stays 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 ETC323 ETC324 ETC327 ETC321 ETC328 ETC326 ETC329 ETC420 13.15 16S 24 20 16 12S 24 12 322.5 271.75 228.6 220.5 188.25 170.5 152.75 119.6 106 95 80 47.25 32.25 20 10 6 16 16S 8 12S 12 10 8 18.2 22.8 A B 13.15 13.15 13.15 ETC420 A ETC323 A ETC324 A ETC329 4 4 4 ETC322 B 9 ETC325 B 9 ETC328 B 9 9 ACET941 13.15 A To ensure accuracy use drill jig ACET941. Numbers indicate stay length in inches, numbers followed by an 'S' are used for side hung stays. ACET070 = Recommended Screw Vent Sizes 450mm or Smaller to be Reduced by 2mm 13.15 ETC326 A Do Not Scale From This Drawing
Cockspur Handle Preparation Standard Stays Vents Over 750mm Require 2 Cockspur Handles Sash Outerframe ACET083 3mm Thick edge ACET080 LH or RH Cockspur Handle ACET064 10 38 10 ACET064 ACET064 ACET064 16 ACET080 Ø3.5 Ø3.5 ETC420 16.5 17 Ø3.5 Ø3.5 6.5 Ø4.5 Ø4.5 ETC310 ACET083 = 31.5 = Do Not Scale From This Drawing
ulti-point Locking Preparation Standard Stays R3.5 80 B 19 2 7 ETC327 A ETC321 ETC328 View on Arrow A Centre Line 21.5 21.5 Ø10 Ø10 Ø10 View on Arrow B 3 14 40.5 2.5 38 24 ACET394 Centre Keep Packers ACET385 Corner Keep Packers Left Hand Right Hand The shootbolts must engage into the polyamide to ensure secure locking Do Not Scale From This Drawing
ulti-point Locking Preparation Standard Stays 94 ETC367 See Page E15 for Beading Detail ETC367 ACET365 ETC367 View on Arrow A Ø6 Ø6 2 ETC323 7 ETC324 ETC326 ETC329 76 A B CA134 84.5 Secure ACET365 into position before fixing the gearbox. CA134 Ø6 Ø6 2.5 7 2 View on Arrow B R3.5 76 84.5 6.5 See page E13 for keep packer information. The shootbolts must engage into the polyamide to ensure secure locking Do Not Scale From This Drawing
Glazing Details Standard Stays Externally Glazed 24 ETC370 or ACET835 ETC364 ACET840 ETC307 ETC308 ETC309 ETC310 ETC313 ETC316 ETC317 ETC420 ETC321 ETC327 ETC333 ETC334 ETC335 Internally Glazed 24 24 ACET843 ACET840 ETC367 ETC273 ACET843 ACET840 ETC372 ETC323 ETC346 Do Not Scale From This Drawing
Glazing Details Standard Stays Externally Glazed 28 28 ACET835 ACET840 ETC307 ETC308 ETC309 ETC310 ETC313 ETC316 ETC317 ETC420 ETC321 ETC327 ETC333 ETC334 ETC335 ETC375 or ETC371 ACET840 ETC366 ETC328 ACET843 Internally Glazed ACET843 28 ACET840 ETC367 ETC273 ACET842 28 ACET840 ETC372 ACET843 28 ACET840 ETC367 ETC273 ACET843 28 ACET840 ETC373 ETC326 ETC329 ETC344 ETC324 ETC345
ETC367 Notch Detail Standard Stays ETC367 ETC367 ETC273 ETC367 4 ETC273 ETC323 ETC324 ETC326 ETC329 9 ETC323 ETC324 ETC326 ETC329 ETC367 ETC273 ETC323 ETC324 ETC326 ETC329 ETC273 should be mitred. The beads to the handle side must be fitted last, then the handle block ACET367 or ACET368 can be fitted. Do Not Scale From This Drawing
Coupling Information Standard Stays 15 79 93.5 ETD330 ETC313 ETD010 ETC310 ETD010 65 13 ACET060 ACET070 13 ACET070 ACET066 ETD351 ETD351 ACSIL08 ACSIL04 ACSIL08 ACSIL04 93.5 93.5 ETD351 10 UTL039 UTL039 6 ETC317 ACET070 ETD018 ETC316 ACET070 ETD014 15 ACET070 ACET070 ACET066 ACET066 Ø5.5 13.5 ACSIL08 ACSIL04 ETD351 13.5 ACSIL08 ACSIL04 ETD351 ACDR052 ETD330 can be used with a standard stay outerframe providing the following beads are used in the midrail: 24mm = ETC362 with ACET841 externally & AC20034 internally 28mm = ETC361 with ACET841 externally & AC20034 internally Do Not Scale From This Drawing
Bay Pole Angles/Deductions Standard Stays ANGLE 12.5 ANGLE 'A' ETC869 ETC869 ETC309 ONL ETC350 ETC350 ETC309 ONL ETC310 ETC310 ANGLE DEDUCTION 'A' 180 175 170 165 160 155 150 145 140 135 130 125 120 24.5 23 22 20.5 19.5 18 17 15.5 14 12.5 11 9.5 8 115 6 110 4 ANGLE DEDUCTION 'A' 180 175 170 165 160 155 150 145 140 135 130 125 120 18 17 15.5 14.5 13 12 10.5 9 8 6.5 5.5 4 2.5 Do Not Scale From This Drawing
Fixing Strap Details Standard Stays ETC307 ACET064 ACET064 ACET130 Fixing straps should be spaced a minimum of 150mm in from each end & at a maximum of 300mm apart. ETC310 ACET060 ACET060 ACET130 200 ETC313 Bend to Fit ACET067 ACET067 ACET130 25 ETC317 ACET060 ACET060 ACET130 18 ACET130 15.5 1.5mm Galvanised Steel 44 22 54.5 43 63.5 58 8 ETC316 ACET060 ACET060 ACET130 ACET130 Do Not Scale From This Drawing
Section F Section F
Cutting Information - Standard Stays PART DESCRIPTIONS TPICAL STLES 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 HEAD & CILL OUTER FRAE VENT (1) VENT (2) VENT (1) VENT (2) FIED PANEL (1) JABS TRANSO(S) ULLION(S) HORIONTAL COPONENTS VERTICAL COPONENTS HORIONTAL COPONENTS VERTICAL COPONENTS GLASS IDTH GLASS HEIGHT GLASS IDTH GLASS HEIGHT GLASS IDTH GLASS HEIGHT H - 65 H - 65 H - 65-65 51.5 H H H H H H H H H H H H H - 65-65 - 65 OF to CL OF to CL CL to CL OF to CL - 65-65 41.5 41.5 18 41.5-65 H - 65 H - 65 H - 65 H - 65 H - 65 41.5 41.5 H - 65-53 - 53-53 - 53 OF to CL OF to CL OF to CL OF to CL OF to CL OF to CL OF to CL OF to CL 29.5 29.5 29.5 29.5 29.5 29.5 29.5 29.5-53 H - 53 CLT to CLT H - 53 H - 53 H - 53 H - 53 29.5 29.5 6 29.5 29.5 29.5 29.5 29.5-53 OF to CL CL to CL CL to CL 29.5 6 6 29.5 29.5 29.5 29.5 OF to CL OF to CL OF to CL OF to CL OF to CL OF to CL OF to CL OF to CL - 128-128 - 128-128 - 128 104.5 104.5 104.5 104.5 104.5 104.5 104.5 104.5 H - 128 CLT to CLT H - 128 H - 128 H - 128 H - 128 104.5 104.5 104.5 104.5 104.5 104.5 104.5 104.5 OF to CL CL to CL CL to CL 104.5 81 81 104.5 104.5 104.5-65 - 65 OF to CL OF to CL CL to CL CL to CL CL to CL OF to CL - 65-65 51.5 51.5 28 28 28 51.5-65 H - 65 H - 65 H - 65 H - 65 51.5 51.5 51.5 51.5 51.5 51.5 51.5 FIED PANEL (2) GLASS IDTH GLASS HEIGHT LEGEND: = H = CL = O/F = Overall window outer frame width - outside Overall window outer frame height - outside Centre line of transom/mullion Extreme edge of outer frame Sections: Outerframe: ETC310 ETC312 ETC316 ETC318 ETC319 Sash: ETC320 ETC324 ETC322 ETC325 ETC323 Transom/ullion: ETC333 32.5 15 ETC363 ACET835 AC20034 ETC310 ACET310 37.5 15 15 9 9 ETC363 ETC363 ACET835 ACET835 AC20034 AC20034 ETC333 14 ACET836 ETC310 ACET310 64 ACET012 ETC361 ETC320 ACET836 AC20034 ACET835 26.5 32.5 15 15 32.5 15 9 3 ETC361 ETC320 ACET835 ACET012 ACET836 ETC363 ACET835 AC20034 ACET080 ACET836 ACET836 ACET083 AC20034 ETC333 40.5 14 Do Not Scale From This Drawing
Cutting Information - Standard Stays PART DESCRIPTIONS TPICAL STLES 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 HEAD & CILL OUTER FRAE VENT (1) VENT (2) VENT (1) VENT (2) FIED PANEL (1) JABS TRANSO(S) ULLION(S) HORIONTAL COPONENTS VERTICAL COPONENTS HORIONTAL COPONENTS VERTICAL COPONENTS GLASS IDTH GLASS HEIGHT GLASS IDTH GLASS HEIGHT GLASS IDTH GLASS HEIGHT H - 87 H - 87 H - 77-87 57.5 H H H H H H H H H H H H H - 77-77 - 77 OF to CL OF to CL CL to CL OF to CL - 65-77 47.5 47.5 18 47.5-77 H - 77 H - 77 H - 77 H - 77 H - 77 47.5 47.5 H - 77-65 - 65-65 - 65 OF to CL OF to CL OF to CL OF to CL OF to CL OF to CL OF to CL OF to CL 35.5 35.5 35.5 35.5 35.5 35.5 35.5 35.5-65 H - 65 CLT to CLT H - 65 H - 65 H - 65 H - 65 35.5 35.5 6 35.5 35.5 35.5 35.5 35.5-65 OF to CL CL to CL CL to CL 35.5 6 6 35.5 35.5 35.5 35.5 OF to CL OF to CL OF to CL OF to CL OF to CL OF to CL OF to CL OF to CL - 140-140 - 140-140 - 140 110.5 110.5 110.5 110.5 110.5 110.5 110.5 110.5 H - 140 CLT to CLT H - 140 H - 140 H - 140 H - 140 110.5 110.5 110.5 110.5 110.5 110.5 110.5 110.5 OF to CL CL to CL CL to CL 110.5 81 81 110.5 110.5 110.5-87 - 87 OF to CL OF to CL CL to CL CL to CL CL to CL OF to CL - 87-87 57.5 57.5 28 28 28 57.5-87 H - 87 H - 87 H - 87 H - 87 57.5 57.5 57.5 57.5 57.5 57.5 57.5 FIED PANEL (2) GLASS IDTH GLASS HEIGHT LEGEND: = H = CL = O/F = Overall window outer frame width - outside Overall window outer frame height - outside Centre line of transom/mullion Extreme edge of outer frame Sections: Outerframe: ETC309 Sash: ETC420 ETC324 ETC321 ETC326 ETC323 ETC329 Transom/ullion: ETC333 ETC334 38.5 15 ETC375 ETC309 ACET310 CA106 ACET840 ACET049 CA106 43.5 15 15 9 9 ETC371 ETC371 ACET835 ACET835 ACET840 ETC333 14 CA106 CA106 ETC309 ACET836 70 32.5 32.5 ACET049 ACET310 ACET310 ACET836 ETC420 AC20034 ACET835 ETC375 15 32.5 15 9 3 ETC371 ETC420 ETC371 ACET835 ACET310 ACET835 ACET840 ACET080 ACET836 ACET083 ACET840 40.5 14 Do Not Scale From This Drawing