The Materials Genome Initiative for Global Competitiveness Julie Christodoulou, PhD Director, Naval Materials Division June 5, 2014 Distribution Statement A: Approved for public release
The U.S. Innovation Machine Model T Ford assembly line Transistor Integrated circuits Airplane Optical and satellite communication, GPS The Internet Adapted from L. Locascio, February 2014 2
Missed Opportunities Flat Panel Displays Your TV picture screen in 1964 may be so thin that it can be hung like a painting on the wall That s the prediction of General Electric scientists Popular Mechanics, Nov 1954 4x4 Pixel Plasma Display Bitzer and Slottow AFIPS Conf. Proc. 29, 541-547 (1966). Developed by Fujitsu & Sony, (Japan), Samsung (Korea), others Flat panel technologies now include Plasma, LCD, and LED Photo: Vizio at AmTran, Taiwan USA Today AMP Steering Committee Report: Capturing Domestic Competitive Advantage in Advanced Manufacturing, July 2012 Rationales and Mechanisms for Revitalizing U.S. Manufacturing R&D Strategies, Gregory Tassey, J.Technology Transfer 35 (2010): 283-333. Adapted from L. Locascio, February 2014 3
U.S. Trade Balance for Advanced Technology Manufacturing Products ($ Billions) US Trade Balance for Advanced Technology 40 20 0-20 -40-60 -80 11% of U.S. GDP 12 million U.S. jobs 57% of U.S. Exports -100 Adapted from L. Locascio, February 2014 4
Airplane Development vs Airplane Material Development 5-7 Years Airplane Dev Market Airplane Study Launch Firm Config. Production Materials Orders Build EIS 2-3 Years (ideal) 8-10 Years (reality) Materials Dev Materials Need ID d R&D Scale-Up Design Allowables Prod. Ready Previous Dev Efforts Time (Years) Adapted from J. Cotton, April 2012 5
Historical Perspective Computational Tools for Better Implementation of Materials Research Products 1988 1989 DOE: Advanced Strategic Computing Initiative 1995 COTA: Advanced Materials by Design NRC: Materials Science & Engineering for the 1990s The Problem 2004 ONR-D3DDS 2001 1999 AFOSR-MEANS DARPA-AIM NRC-ICME DOE-CMS&C NSTC-AMP NSTC-MGI NRC- Lightweighting NSTC-AMP NSTC-NNMI 2008 2010 2011 2012 2013 Adapted from T. Pollock, July 2011 6
National Attention Materials Genome Initiative for Global Competitiveness Develop a Materials Innovation Infrastructure Achieve National goals in Clean Energy, National Security, and Human Welfare Equip the Next Generation Workforce... This initiative offers a unique opportunity for the United States to discover, develop, manufacture, and deploy advanced materials at least twice as fast as possible today, at a fraction of the cost. President Barack Obama, 24 June 2011 Announcing the Advanced Manufacturing Partnership 7
Sub-committee for MGI April 2014 Inter- Agency Community under the National Science and Technology Council charged with realizing the MGI Immediate Tasks - Coordinate federal activities - Engage the broader community - Develop a National Strategy for MGI Co-chairs: OSTP (C Wadia), NIST (L Locascio), DOE (L Horton) Executive Secretary: NIST (J Warren) 8
Coordination of Federal Activities Chartered a formal National Science and Technology Council (NSTC) Subcommittee- SMGI MGI stakeholder/performer meetings and workshops coordinated among DOD, DOE, NIST, NSF Coordinated funded research and development $63M in FY12; ~ $100M in FY13 Basic Research : Coordinated individual grants DOD Multi-Disciplinary University Research Initiative Topics, Centers of Excellence, Core Programs DOE Energy Innovation Hubs, Core Programs NIST Center of Excellence, Laboratory Efforts NSF Engineering Research Centers, University/ Industry Cooperative Research, 2013 and 2014 Designing Materials to Revolutionize and Engineer our Future Applied Research Manufacturing Technology : Coordinated individual grants Coordinated SBIR/STTR Programs DOD Foundational Engineering Problems and ICME Projects, Manufacturing Demonstration Facilities DOE Foundational Engineering Problems NIST Manufacturing Extension Partnership National Network of Manufacturing Innovation Institutes 9
Engaging All-hands MGI White House Kickoff Event Multiple MGI stakeholder meetings, workshops and studies sponsored by NSF, DOD, NIST, DOE, MRS, TMS University Materials Research Council priority topics 5 U.S. holding regional topical meetings, linking the MGI to local innovation and manufacturing Professional Society Action Commitments from over 30 universities Linkages to other National priorities Advanced Manufacturing Partnership National Nanotechnology Initiative Open Data policy 10
MGI Strategic Plan Release for Public Comment Eminent Strategic Goals 1. Leading a Paradigm Shift in Culture 1. Encourage & Facilitate Integrated R&D 2. Establish Practices to Encourage Adoption of the MGI Approach 3. Engage with the International Community 2. Integrate Experiment, Computation, and Theory 1. Create a MGI Network of Resources 2. Enable Creation of Accurate, Validated Simulations 3. Improve Experimental Tools- from discovery through deployment 4. Develop Data Analytics to Enhance the Value of Experimental and Computational Date 3. Facilitate Access to Materials Data 1. Identify Best Practices for Implementation of a Materials Data Infrastructure 2. Support Creation of Accessible Materials Data Repositories 4. Equip the Next-Generation Materials Workforce 1. Pursue New Curriculum Development and Implementation 2. Provide Opportunities for Integrated Research Experiences 11
MGI Grand Challenge Summits Grand Challenge Summit series to seek stakeholder input on critical industrial problems that MGI should target Follow-up Webinars to engage wider community Summit 1: Hard Materials June 2013 Light Weight & Structural Materials Catalysts Correlated Electron Materials Electronics & Photonics Materials Energy Storage Summit 2: Soft Materials Nov 2013 Biomaterials Polymers Organic Electronics Composite Materials 12
MGI Grand Challenges: Biomaterials Utilize bioactive materials for regenerative medicine. Create materials that control the functions of living systems (or vice versa). R. Mauck and B. Baker, PNAS 2012 Credit: Brendon M. Baker, Ph.D.; Perelman School of Medicine, University of Pennsylvania Adapted from L. Locascio, February 2014 13
MGI Grand Challenges: Catalysts Create new synthesis strategies that enable catalyst designs, incorporate multiple functions defined at the molecular level, and can be applied at all levels from the laboratory through scale-up and commercialization. S. Vajda et al., Nature Materials 2009 Credit: Art by Michael Sternberg and Faisal Mehmood, Argonne National Laboratory Adapted from L. Locascio, February 2014 14
MGI Grand Challenges: Lightweight and Structural Materials Demonstrate the ability to fully characterize the microstructure in 1 cm 3 of a complex engineering alloy within 1 week. Stacking faults in a magnesium alloy to trap dislocations, increasing the strength of the alloy Credit: Suveen Mathaudhu, North Carolina State University. Adapted from L. Locascio, February 2014 15
MGI Grand Challenges: Polymer Composites Image a 3,500 cm 3 cube of a composite component fully in 3D with resolution at the level of, for example, constituents, orientation, and distribution. Functionalized graphene sheets in polymer composites, T. Ramathan et al., Nature Nanotechnology (2008) Adapted from L. Locascio, February 2014 16
MGI Grand Challenges: Energy Storage Enable stable new battery systems with high-energy density by elucidating bulk and interfacial reaction mechanisms for all plausible electrolytes including solids. Establish this knowledge base for 5 volt systems within 5 years. M. R. Lukatskaya et al. Science, 2013 Credit: Copyright Science, original Image credit: M. Lukatskaya, Y. Dall'Agnese, E. Ren, Y. Gogotsi Adapted from L. Locascio, February 2014 17
MGI Grand Challenges: Electronic and Photonic Materials Demonstrate highly accurate theories and methods for modeling electrical or optical properties of materials in structures smaller than 10 nm. www.ee.ucl.ac.uk/~tkenyon/photonic_materials/ Lab_home.html Credit: Photonic Materials Laboratory, University College of London Adapted from L. Locascio, February 2014 18
MGI Grand Challenges: Correlated Materials Develop sub-10 nm device fabrication capabilities, looking toward a nano-3d printer in the long term. http://hoffman.physics.harvard.edu/materials/materials.php Credit: Iron Pnictide Superconductors Adapted from L. Locascio, February 2014 19
MGI Grand Challenges: Polymers Develop strategies to characterize and interpret 3D structure and dynamics in real time. Adapted from L. Locascio, February 2014 20
MGI Grand Challenges: Organic Electronic Materials Create a liquid-phase manufacturing paradigm. Develop a comprehensive model for organic electronic-biological interfaces. wikipedia.org/wiki/file:flexible_display.jpg Adapted from L. Locascio, February 2014 21
National Attention on Manufacturing AMP- Advanced Manufacturing Partnership Collective initiative including R&D and policy to support domestic manufacturing Informed by Federal and Industrial contributors... This initiative offers a unique opportunity for the United States to discover, develop, manufacture, and deploy advanced materials at least twice as fast as possible today, at a fraction of the cost. MGI- Materials Genome Initiative for Global Competitiveness S&T Initiative focused on building the infrastructure and environment for an integrated, accelerated approach to materials and manufacturing President Barack Obama, 24 June 2011 Carnegie Mellon University, Pittsburgh, PA Announcing AMP and MGI 22
National Network for Manufacturing Innovation Public-private collaboration between industry, government and universities led by a non-profit organization Investment to provide the physical and intellectual middle ground Enabling technology transition, manufacturing maturation and commercialization paths Addressing TRL/MRL 4-7 Bridging the gap in Manufacturing Innovation Shared facilities open to industry Especially attractive to small businesses Establishes critical level of activity, regionally Training the future workforce Programs at research universities, community colleges and secondary schools Co-location of students, professionals and educators for various periods Independent of dedicated federal funding within 5 years 23
LM3I Institute Focus Demonstrate Advanced Manufacturing Capabilities to Enable Systems with Key Attributes: Lightweight Reliable Survivable Fuel Efficient Affordable (broad market demand) Flexible (increased margin for growth) Announced February 25, 2014 East Room, White House 24
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Materials Development Continuum Computational Tools Experimental Tools Digital Data 26
Materials Development Continuum Computational Tools Experimental Digital Tools Data Discovery Discovery 27
Materials Development Continuum Computational Tools Experimental Digital Tools Data Development Discovery Development 28
Materials Development Continuum Computational Tools Experimental Digital Tools Data Property Optimization Discovery Development Property Optimization 29
Materials Development Continuum Computational Tools Experimental Digital Tools Data Systems Design & Integration Discovery Development Property Optimization Systems Design & Integration 30
Materials Development Continuum Computational Tools Experimental Digital Tools Data Certification Discovery Development Property Optimization Systems Design & Integration Certification 31
Materials Development Continuum Computational Tools Experimental Digital Tools Data Manufacturing Discovery Development Property Optimization Systems Design & Integration Certification Manufacturing 32
Materials Development Continuum Computational Tools Experimental Digital Tools Data Deployment (Includes Sustainment and Recovery) Discovery Development Property Optimization Systems Design & Integration Certification Manufacturing Deployment 33