COLLET CLOSERS, FIXTURES AND COLLETS FOR ROTATING AND FIXED APPLICATIONS

COLLET CLOSERS, FIXTURES AND COLLETS FOR ROTATING AND FIXED APPLICATIONS

ROYAL QUICK-GRIP MANUAL COLLET FIXTURES FOR 4TH AND 5TH AXIS APPLICATIONS q Unit is actuated via a hybrid mechanical/hydraulic mechanism. q Can be used in both stationary and rotary table applications. Caution not for use on lathes or grinders above 5 rpm! q Many of the same great features as our Quick-Grip CNC Collet Chucks, including ten-second collet changes and parallel-grip collets with a full.062" clamping range. q Pullback design with an internally threaded back plate enables the use of a stop rod. q Bottom and all four sides are ground for both vertical and horizontal mounting. q Ideal for high production 4th and 5th axis applications. q For use with Royal Quick-Grip collets (pages 18-29). D Royal Quick-Grip Manual Collet Fixtures MODEL CAPACITY A B C D E PART NUMBER PRICE* E C B C B A QG-42 1.66".94 5.12.94.94 0.4 4900 QG-65 2.66".94 5.91 4.92 4.72 0.4 4904 QG-80.28" 4. 6.50 5.1 5.1 0.51 4908 QG-100 4.0" 4. 7.87 6.69 6.50 0.51 4912 $2,79 2,904,99 4,12 *Collet not included order separately. ROYAL 5C, 16C, & J MANUAL COLLET FIXTURES Proudly Made in U.S.A. Royal 5C, 16C and J Manual Collet Fixtures MODEL CAPACITY TYPE A B C D E F PART NUMBER PRICE 5C 1 1 /16" Type 1.7 2.50 4.95.50 1.15 0.75 62002 5C (for HRT-110)* 1 1 /16" Type 2 4.20 2.50.50 1.15 62004 16C 1 5 /8" Type 2 4.95.5 4.6 1.50 62006 J 1 /4" Type 2 4.95.5 4.1 1.00 62008 *Haas and HRT-110 are registered trademarks of Haas Automation, Inc. q Opened and closed via an internal cam mechanism. q Accu-Length operation collet and workpiece position remains fixed for precise length control. q Can be used in both stationary and rotary table applications. Caution not for use on lathes or grinders above 5 rpm! q Special model 62004 bolts directly to Haas HRT-110* and other small indexers. Note cam bolt is recessed on this model. q All other models configured for both four and six-slot mounting 4.125" bolt circle diameter. q All models include cam wrench. $69 725 1,045 1,045 D D F E E Type 1 A B C Type 2 A B 44

ROYAL 5C PNEUMATIC COLLET CLOSER FOR MANUAL LATHES & GRINDERS Proudly Made in U.S.A. q The Royal 5C pneumatic collet closer enables 5C collets to be used on any manual lathe or workhead. q Collet nose guaranteed accurate to 0.000" TIR or better. q Fast opening/closing action makes the Royal pneumatic collet closer a great choice for high production applications. q Closer is very easy to actuate, resulting in minimal worker fatigue and maximum productivity. q The air cylinder incorporates a large diameter piston, providing strong grip force on the workpiece. q Royal 5C Pneumatic Collet Closer incorporates several modern safety features designed to help shops meet OSHA and NIOSH requirements. Unlike other collet closers, there are no exposed rotating parts on the outboard side of the machine. q Pneumatic collet closer assembly includes air cylinder, custommachined rear end spindle adapter, drawtube, and cam-lock collet adapter. Air controls sold separately. Royal collet closers are also well-suited for use in fourth and fifth-axis workholding applications. Royal 5C Pneumatic Collet Closer Assembly FOR LATHES WITH PART SPINDLE NOSE TYPE NUMBER PRICE A- or D1-17200 $,499 A-4 or D1-4 17201,667 A-5 or D1-5 17202 4,00 A-6 or D1-6 1720 4,9 A-8 or D1-8 17204 4,999 Haas TL-1* In-Stock Call Royal for Part Number and Pricing Haas TL-2* In-Stock Call Royal for Part Number and Pricing * Haas TL-1 and TL-2 are registered trademarks of Haas Automation, Inc. Drawtube Capacity (in.) 1.06 Cylinder O.D. (in.) 5.94 Max. Operating Speed (rpm)* 4,000* Max. Air Pressure (psi) 90 Piston Surface Area (sq. in.) 14.72 Max. Drawtube Force (lbs.) 1,25 Max. Clamping Force (lbs.) 4,520 * For continuous operation above,000 rpm we recommend reducing air pressure to 60 psi max. Order Air Controls Separately PART DESCRIPTION NUMBER PRICE Air Control Kit w/hand Valve 16001 Air Control Kit w/foot Valve 16002 $515 811 45

ROYAL 5C EXPANDING COLLETS q Unlike chucks and most collets that grip the OD of a workpiece, 5C expanding collets are designed to grip on the ID of a part. q Accu-length design ensures precise workpiece positioning no z-axis movement. q Collet head is easily machined to required size. Can be re-machined as necessary. q Concentricities of + 0.0002" can typically be achieved using Royal 5C expanding collets. q Made from 1144 steel that can be hardened after machining for wear resistance. q Additional head lengths and diameters available. Contact us for information. Head is easily machined to required size by customer. See chart for range. Precision ground body for excellent workpiece concentricity. Royal 5C Internal Expanding Collets NOMINAL MACHINABLE HEAD HEAD RANGE PART DIAMETER LENGTH MIN-MAX NUMBER PRICE 4" 1" 1 4" 11 16" 20100 1" 1" 7 16" 15 16" 20101 1 1 2" 1" 4" 1 7 16" 20102 1 1 2" 1 1 2" 4" 1 7 16" 2010 1 1 2" 2" 4" 1 7 16" 20104 2" 1" 4" 1 15 16" 20107 2" 1 1 2" 4" 1 15 16" 20108 2" 2" 4" 1 15 16" 20109 2 1 2" 1" 4" 2 7 16" 20112 " 1" 4" 2 15 16" 20117 5" 2" 4" 4 15 16" 20127 $180 180 171 188 189 197 209 29 242 265 510 Expanding rod is hardened and ground for strength and durability. Proudly Made in U.S.A. Internal spring provides positive release. Rear threaded section is separate from collet body. When this section is pulled back by the drawtube, it pulls the tapered expanding rod back, causing the head to expand. Replacement Expanding Rods HEAD HEAD DIA. LENGTH PART NUMBER PRICE 4" 1" 2015 1" 1" 2016 1 1 2" 5" 1" 2010 1 1 2" 5" 1 1 2" 2011 1 1 2" 5" 2" 2012 $5 48 7 9 40 ROYAL 5C STEP COLLETS Proudly Made in U.S.A. q Royal step collets allow large diameter parts to be held in a 5C collet. q Head can be easily bored out by customer to required size. q Three dowel pins are supplied to ensure accurate machining. q 1 1 4" thick head allows for 1" bore depth. q Collets are made from 1144 steel and can be hardened for wear resistance. Royal 5C Step Collets PILOT PART HEAD DIA.* HOLE PIN DIA. NUMBER PRICE 2" 1 4" 1 8" 20020 $16 " 5 16" 1 4" 20022 215 4" 5 16" 1 4" 20024 6 5" 5 16" 1 4" 20025 45 *We recommend ordering a collet with a head diameter at least 1 2" larger than workpiece diameter. Note these step collets close on the 10 angle, not the head OD. When using, be sure part is sufficiently clamped. 46

ROYAL ULTRA-PRECISION ER COLLETS 0.0002" TIR Inch and Metric Sizes Royal ER Collets are available in both inch and metric sizes. This optimizes the surface contact between the collet and cutting tool and results in higher accuracies, stronger grip force, better part finishes, and longer cutting tool life. Sealed Models Available For precise coolant delivery to the tip of the cutting tool. Large Inventory All sizes are in-stock, ready for immediate shipment. Extremely Accurate Runout is guaranteed to be 6 microns (0.0002") TIR, or better. Each collet is inspected to this standard prior to shipping. Wide Gripping Range Royal standard ER Collets contain 16 slots, providing a larger gripping range than other brands. Heavy Duty Construction Royal ER Collets are made from high-grade steels imported from Germany and are hardened for long life. Great Value Very competitive prices make these high-quality ER Collets the best value in the industry. ROYAL SEALED ULTRA-PRECISION ER COLLETS Short slots block flow, ensuring that all coolant is delivered thru the cutting tool. A Perfect Match to Your Cutting Tool Diameter All Royal ER Collets are available from stock in both inch and metric sizes. This is very important because it enables you to select a collet that has been ground to your precise cutting tool size. Using a collet that is perfectly matched to the cutting tool diameter ensures that full surface contact is achieved, resulting in higher gripping force, better accuracy, less vibration, better surface finishes, and longer tool life. q Ultra-Precision Accuracy 0.0002" TIR guaranteed. q High-pressure approved to 1400 psi. q Unique design is mechanically sealed by virtue of the rear slots terminating prior to the annular groove, completely blocking the path of coolant flow to the front of the collet. q When using thru-coolant cutting tools, these collets ensure 100% coolant delivery to the tip of the cutting tool. q Superior to collets sealed with silicone/rubber plugs because plugs are limited to lower operating pressures and are subject to wear. q Unlike standard ER collets, sealed models do not have a wide collapsibility range, requiring the collet bore to be matched to the cutting tool shank diameter. Other Brands Single Point Contact when Using Metric Collets to Hold Inch-Sized Tooling, or Vise Versa Royal Brand Full Surface Contact Because Royal ER Collets are Ground to Exact Inch and Metric Sizes 47

ULTRA-PRECISION ER COLLETS 0.0002" TIR Standard and Sealed Inch Sizes ER-11 $29 / $2 ER-16 $29 / $2 ER-20 $2 / $7 ER-25 $4 / $9 ER-2 $6 / $4 ER-40 $9 / $49 Royal Ultra-Precision ER Collets (Inch) STANDARD ER-11* ER-16 ER-20 ER-25 ER-2 ER-40 DRILL ENDMILL COLLET GRIP Standard Sealed Standard Sealed Standard Sealed Standard Sealed Standard Sealed Standard Sealed DIAMETER RANGE* $29 $2 $29 $2 $2 $7 $4 $9 $6 $4 $9 $49 1 16".062.04 5002 5020 5050 5090 2".09.054 5004 5022 5052 5092 5140 1 8".125.086 5006 56006 5024 56024 5054 56054 5094 56094 5142 5200 5 2".156.117 5008 56008 5026 56026 5056 56056 5096 56096 5144 56144 5202 56202 16".187.148 5010 56010 5028 56028 5058 56058 5098 56098 5146 56146 5204 56204 7 2".218.179 5012 56012 500 5600 5060 56060 5100 56100 5148 56148 5206 56206 1 4".250.211 5014 56014 502 5602 5062 56062 5102 56102 5150 56150 5208 56208 9 2".281.242 504 5604 5064 56064 5104 56104 5152 56152 5210 56210 5 16".12.27 506 5606 5066 56066 5106 56106 5154 56154 5212 56212 11 2".4.04 508 5608 5068 56068 5108 56108 5156 56156 5214 56214 8".75.6 5040 56040 5070 56070 5110 56110 5158 56158 5216 56216 1 2".406.67 5042 56042 5072 56072 5112 56112 5160 56160 5218 56218 7 16".47.98 5074 56074 5114 56114 5162 56162 5220 56220 15 2".468.429 5076 56076 5116 56116 5164 56164 5222 56222 1 2".500.461 5078 56078 5118 56118 5166 56166 5224 56224 17 2".51.492 5120 56120 5168 56168 5226 56226 9 16".562.52 5122 56122 5170 56170 5228 56228 19 2".59.554 5124 56124 5172 56172 520 5620 5 8".625.586 5126 56126 5174 56174 522 5622 21 2".656.617 5176 56176 524 5624 11 16".687.648 5178 56178 526 5626 2 2".718.679 5180 56180 528 5628 4".750.711 5182 56182 5240 56240 25 2".781.742 5184 56184 5242 56242 1 16".812.77 5186 56186 5244 56244 27 2".84.804 5246 56246 7 8".875.86 5248 56248 29 2".906.867 5250 56250 15 16".97.898 5252 56252 1 2".969.90 5254 56254 1" 1.000.961 5256 56256 * Gripping range for ER-11 is 1 64". Sealed collets have no range must be sized exactly. 48

ULTRA-PRECISION ER COLLETS 0.0002" TIR Standard and Sealed Metric Sizes ER-11 $29 / $2 ER-16 $29 / $2 ER-20 $2 / $7 ER-25 $4 / $9 ER-2 $6 / $4 ER-40 $9 / $49 Royal Ultra-Precision ER Collets (Metric) STANDARD ER-11* ER-16 ER-20 ER-25 ER-2 ER-40 DRILL ENDMILL COLLET GRIP Standard Sealed Standard Sealed Standard Sealed Standard Sealed Standard Sealed Standard Sealed DIAMETER RANGE* $29 $2 $29 $2 $2 $7 $4 $9 $6 $4 $9 $49 1 mm 1 0.5 5402 540 2 mm 2 1 5404 542 5460 5502 mm 2 5406 56406 544 5644 5462 56462 5504 56504 5550 4 mm 4 5408 56408 546 5646 5464 56464 5506 56506 5552 56552 5602 56602 5 mm 5 4 5410 56410 548 5648 5466 56466 5508 56508 5554 56554 5604 56604 6 mm 6 5 5412 56412 5440 56440 5468 56468 5510 56510 5556 56556 5606 56606 7 mm 7 6 5414 56414 5442 56442 5470 56470 5512 56512 5558 56558 5608 56608 8 mm 8 7 5444 56444 5472 56472 5514 56514 5560 56560 5610 56610 9 mm 9 8 5446 56446 5474 56474 5516 56516 5562 56562 5612 56612 10 mm 10 9 5448 56448 5476 56476 5518 56518 5564 56564 5614 56614 11 mm 11 10 5478 56478 5520 56520 5566 56566 5616 56616 12 mm 12 11 5480 56480 5522 56522 5568 56568 5618 56618 1 mm 1 12 5482 56482 5524 56524 5570 56570 5620 56620 14 mm 14 1 5526 56526 5572 56572 5622 56622 15 mm 15 14 5528 56528 5574 56574 5624 56624 16 mm 16 15 550 5650 5576 56576 5626 56626 17 mm 17 16 5578 56578 5628 56628 18 mm 18 17 5580 56580 560 5660 19 mm 19 18 5582 56582 562 5662 20 mm 20 19 5584 56584 564 5664 21 mm 21 20 566 5666 22 mm 22 21 568 5668 2 mm 2 22 5640 56640 24 mm 24 2 5642 56642 25 mm 25 24 5644 56644 26 mm 26 25 5646 56646 * Gripping range for ER-11 is 0.5 mm. Sealed collets have no range must be sized exactly. 49

ROYAL ULTRA-PRECISION ER COLLET SETS Standard and Sealed q 0.0002" TIR guaranteed. q Convenient sets include all popular sizes. q Available in inch, metric, standard, and sealed models. Royal ER Collet Sets (Inch Standard) COLLET NUMBER OF PART SERIES RANGE COLLETS IN SET NUMBER PRICE ER-11 1 16" 1 4" x 2nds 7 500 ER-16 1 16" 8" x 2nds 11 502 ER-20 5 2" 1 2" x 2nds 12 504 ER-25 5 2" 5 8" x 2nds 16 506 ER-2 7 2" 4" x 2nds 18 508 ER-40 1 8" 1" x 16ths 15 510 $20 19 84 544 648 585 Royal ER Collet Sets (Metric Standard) COLLET NUMBER OF PART SERIES RANGE COLLETS IN SET NUMBER PRICE ER-11 1 7 mm x 1 mm 7 5700 ER-16 1 10 mm x 1 mm 10 5702 ER-20 2 1 mm x 1 mm 12 5704 ER-25 2 16 mm x 1 mm 15 5706 ER-2 20 mm x 1 mm 18 5708 ER-40 4 26 mm x 1 mm 2 5710 $20 290 84 510 648 897 Royal ER Collet Sets (Inch Sealed*) COLLET NUMBER OF PART SERIES RANGE COLLETS IN SET NUMBER PRICE ER-16 1 8" 8" x 2nds 9 5602 ER-20 5 2" 1 2" x 2nds 12 5604 ER-25 5 2" 5 8" x 2nds 16 5606 ER-2 7 2" 4" x 2nds 18 5608 ER-40 16" 1" x 16ths 14 5610 $288 444 624 774 686 * Unlike standard ER collets, sealed models do not have a wide collapsibility range and therefore must be sized to the cutting tool diameter. Royal ER Collet Sets (Metric Sealed*) COLLET NUMBER OF PART SERIES RANGE COLLETS IN SET NUMBER PRICE ER-16 10 mm x 1 mm 8 56702 ER-20 1 mm x 1 mm 11 56704 ER-25 16 mm x 1 mm 14 56706 ER-2 4 20 mm x 1 mm 17 56708 ER-40 4 26 mm x 1 mm 2 56710 $256 407 546 71 1,127 * Unlike standard ER collets, sealed models do not have a wide collapsibility range and therefore must be sized to the cutting tool diameter. 50