HEAVY DUTY REELING CABLE 0.6/1 kv RHEYCORD (RTS) (N)SHTOEU-J in line with DIN VDE 0250 part 814 Contents: Letter code Construction details Cross-section and nominal voltages Technical data 2017 RHEYCORD(RTS) (N)SHT,07/2017 1
HEAVY DUTY REELING CABLE 0.6/1 kv RHEYCORD (RTS) (N)SHTOEU-J in line with DIN VDE 0250 part 814 Contents Type Page Screened / Unscreened cable types Application / design 1-2 RHEYCORD(RTS) (N)SHTOEU-J 3 +3 /3 3 4 RHEYCORD(RTS) (N)SHTOEU-J N Q 5 6 RHEYCORD(RTS) (N)SHTOEU-J N Q + 5Q CE 7 RHEYCORD(RTS) (N)SHTOEU-J N 2.5 + OFE 8 Technical properties optical fibre elements 9 11 Samples for customized reeling cables RHEYCORD(RTS) 12 Technical & electrical properties 13 15 N = no. of cores Q = cross-section [mm²] 2017 RHEYCORD(RTS) (N)SHT,07/2017 2
REELING CABLE 0.6/1 kv RHEYCORD (RTS) (N)SHTOEU-J in line with DIN VDE 0250 part 814 Fleible cables acc. to german standards To indicate the conformity to a relevant cable standard in Germany the starting letter >N< is used. A selection of essential letters indicating: - insulation material, cable design, construction elements - special properties, sheath material - manufacturer letter codes In the following you find an overview of these letter code. Cable design / letter code Letter code Eplanation (N) in line with DIN VDE 0250 part 814 SHT heavy duty rubber insulated fleible reeling cable type K Cradle separator OE oil-resistant U flame retardant -J With green yellow protective core (RTK) Neans letter code for cable version with special cold fleible compounds (RTS) Neans letter code for cable version with optimized wall thicknesses OFE Optical fibre element /2 Ground conductor cross-section split into two parts /3 Ground conductor cross-section split into three parts CE Screened single cores Insulation material Special elastomeric hard grade ethylene-propylene rubber (HEPR) compound acc. to IEC 60502-1, developed for optimized insulation wall thickness. Sheath materials Inner / Outer sheath: chlorinated heavy duty rubber compound type 5GM5 acc. to DIN VDE 0207 part 21, oil resistant acc. to EN 60811-2-1, flame retardant acc. to DIN EN 60332-1-2. Application Heavy duty rubber reeling cable for control and power supply. For applications with high mechanical stress, especially for simultaneous tensile and torsional stress. Suitable for all types of mobile equipment such as stackers/reclaimers, cranes with motor-driven mono spiral / cylindrical reels, spring-operated reels and hoisting systems. 2017 RHEYCORD(RTS) (N)SHT,07/2017 3
RHEYCORD (RTS) (N)SHTOEU-J 0.6/1 kv 3 Q + 3 Q GC.../3 Q = cross-section main cores Q GC = cross-section Ground conductor Design 1 2 3 4 5 Phase core (1) Conductor: copper, plain, fleible stranded acc. to IEC 60228 class 5 Insulation: elastomeric insulation made of dielectric and thermal high graded. ozone-resistant HEPR compound acc. to IEC 60502-1, core colour: black, grey, brown Protective conductor (2) Conductor: copper, plain, fleible stranded acc. DIN EN 60228 class 5 Insulation: elastomeric insulation made of dielectric and thermal high graded. ozone-resistant HEPR compound acc. to IEC 60502-1, core colour: green-yellow Cabling Three cores laid-up over rubber centre element with the divided protected cross-section in the interstices Inner sheath (3) Etruded sheath, heavy duty rubber compound type 5GM5 acc. DIN VDE 0207 part 21, filling the interstices Reinforcement (4) Embedded braid made of synthetic threads with very high tensile load Outer sheath (5) Heavy duty chlorinated rubber compound quality 5GM5, colour: yellow, inkjet marking e.g.: RHEYCORD(RTS) (N)SHTOEU-J 350+325/3 0.6/1 kv I NEXANS I year Rated voltage: 0.6/1 kv Ma. permissible operating voltage U bma AC systems: 1.2 kv Ma. permissible operating voltage U bma DC systems: 1.8 kv Test voltage: 3.5 kv A.C. acc. to IEC 60502-1 Type - No.: Cross-section Ma. conductor resistance at 20 C min. Outer-Ø ma. Weight appro.: Ma. permissible tensile load static / dynamic [mm²] [Ω/km] [mm] [mm] [kg/km] [N] 79986034 335+325/3 0.554 31.5 33.5 2030 1575/3150 79986050 350+325/3 0.386 33 36 2475 2250/4500 79986070 370+335/3 0.272 39 41 3445 3150/6300 79986062 395+350/3 0.206 43 46 4225 4275/8550 79986056 3120+370/3 0.161 46 49 5150 5400/10800 79986057 3150+370/3 0.129 53 56 6460 6750/13500 79986058 3185+395/3 0.106 58 61 7890 8325/16650 79986227 3240+3120/3 0.0801 67 69 10605 10800/21600 79986229 3300+3150/3 0.0641 71 74 12350 13500/27000 Other cross-section on request 2017 RHEYCORD(RTS) (N)SHT,07/2017 4
RHEYCORD (RTS) (N)SHTOEU-J 0.6/1 kv Control cables N Q N = no. of cores Q = cross-section main cores Design Cores Conductor: copper, plain, fleible stranded acc. to IEC 60228 class 5 Insulation: elastomeric insulation made of dielectric and thermal high graded. ozone-resistant HEPR compound acc. to IEC 60502-1, white cores with black no. 1 to n Protective conductor Conductor: copper, plain, fleible stranded acc. DIN EN 60228 class 5 Insulation: elastomeric insulation made of dielectric and thermal high graded. ozone-resistant HEPR compound acc. to IEC 60502-1, core colour: green-yellow Cabling N cores laid-up over rubber centre element with different layer systems Inner sheath Etruded sheath, heavy duty rubber compound type 5GM5 acc. to DIN VDE 0207 part 21, filling the interstices Reinforcement Embedded braid made of synthetic threads with very high tensile load Outer sheath Heavy duty chlorinated rubber compound quality 5GM5, colour: yellow, inkjet marking e.g.: RHEYCORD(RTS) (N)SHTOEU-J 416 0.6/1 kv I NEXANS I year Rated voltage: 0.6/1 kv Ma. permissible operating voltage U bma AC systems: 1.2 kv Ma. permissible operating voltage U bma DC systems: 1.8 kv Test voltage: 3.5 kv A.C. acc. to IEC 60502-1 Type - No.: Cross-section Ma. conductor resistance at 20 C min. Outer-Ø ma. Weight appro.: Ma. permissible tensile load static / dynamic [mm²] [Ω/km] [mm] [mm] [kg/km] [N] 79981304 41.5 12 15 200 90/180 79981305 51.5 13.5 15.5 260 113/225 79981307 71.5 15 17 320 315/315 13.3 79981312 121.5 18 21 445 540/540 79981318 181.5 21 24 610 405/810 79981324 241.5 25 28 860 540/1080 79981404 42.5 13 15 270 150/300 79981405 52.5 14.5 16 335 188/375 79981407 72.5 17.5 19.5 450 263/525 79981412 122.5 20 23 620 450/900 79981418 182.5 2.5 24 26 870 675/1350 79981424 242.5 27 30 1185 900/1800 79981430 302.5 29 32 1265 1125/2250 79981436 362.5 31 33 1525 1350/2700 79981444 442.5 34 37 1900 1650/3300 Other cross-section on request 2017 RHEYCORD(RTS) (N)SHT,07/2017 5
RHEYCORD (RTS) (N)SHTOEU-J 0.6/1 kv Power Cables N Q N = no. of cores Q = cross-section main cores Design Cores Conductor: copper, plain, fleible stranded acc. to IEC 60228 class 5 Insulation: elastomeric insulation made of dielectric and thermal high graded, ozone-resistant HEPR compound acc. to IEC 60502-1, white cores with black no. 1 to n Protective conductor Conductor: copper, plain, fleible stranded acc. DIN EN 60228 class 5 Insulation: elastomeric insulation made of dielectric and thermal high graded. ozone-resistant HEPR compound acc. to IEC 60502-1, core colour: green-yellow Cabling N cores laid-up over rubber centre element with different layer systems Inner sheath Etruded sheath, heavy duty rubber compound type 5GM5 acc. to DIN VDE 0207 part 21, filling the interstices Reinforcement Embedded braid made of synthetic threads with very high tensile load Outer sheath Heavy duty chlorinated rubber compound quality 5GM5, colour: yellow, inkjet marking e.g.: RHEYCORD(RTS) (N)SHTOEU-J 416 0.6/1 kv I NEXANS I year Rated voltage: 0.6/1 kv Ma. permissible operating voltage U bma AC systems: 1.2 kv Ma. permissible operating voltage U bma DC systems: 1.8 kv Test voltage acc. to IEC 60502-1: Power: 3.5 kv A.C. Control: 2.0 kv D.C. Type-no.: Cross-section Ma. conductor resistance at 20 C min. Outer-Ø ma. Weight appro. Ma. permissible tensile load static / dynamic [mm²] [Ω/km] [mm] [mm] [kg/km] [N] 79981504 44 15 17 340 240/480 4.95 79981505 54 17 19 450 300/600 79981604 46 18 20 500 360/720 79981605 56 3.30 19 21 590 450/900 79981313 126 28 31 1260 1080/2160 79981704 410 1.91 20 22 710 600/1200 79981804 416 1.21 23.5 26 1060 960/1920 79981854 425 0.780 29 31 1560 1500/3000 79981856 435 0.554 32 34 2090 2100/4200 79981955 450 0.386 36 39 2900 3000/6000 7998 4150 0.129 58 61 7750 9000/18000 7998 4240 0.0801 71 74 12200 14400/28800 79981683 3120 0.161 47 50 5000 5400/10800 79981881 5150 0.129 65 68 9800 11250/22500 Other cross-section and nominal voltages on request 2017 RHEYCORD(RTS) (N)SHT,07/2017 6
RHEYCORD (RTS) (N)SHTOEU-J Control cables with screened cores Design 252.5+51CE Cores Conductor: copper, plain, fleible stranded acc. to IEC 60228 class 5 Insulation: elastomeric insulation made of dielectric and thermal high graded, ozone-resistant HEPR compound acc. to IEC 60502-1, white cores with black no. 1 to n; Screen: copper wire serving, appro. 85 % covering; twisted pairs, copper wire serving, covering appro. 85 % Protective conductor Conductor: copper, plain, fleible stranded acc. DIN EN 60228 class 5 Insulation: elastomeric insulation made of dielectric and thermal high graded. ozone-resistant HEPR compound acc. to IEC 60502-1, core colour: green-yellow Cabling N cores laid-up over rubber centre element with different layer systems Inner sheath Etruded sheath, heavy duty rubber compound type 5GM5 acc. to DIN VDE 0207 part 21, filling the interstices Reinforcement Embedded braid made of synthetic threads with very high tensile load Outer sheath Heavy duty chlorinated rubber compound quality 5GM5, colour: yellow, inkjet marking e.g.: RHEYCORD(RTS) (N)SHTOEU-J 192.5+51 CE 0.6/1 kv I NEXANS I year 9(21)C Rated voltage: 0.6/1 kv Ma. permissible operating voltage U bma AC systems: 1.2 kv Ma. permissible operating voltage U bma DC systems: 1.8 kv Test voltage: 3.5 kv A.C. acc. to IEC 60502-1 Type - No.: Cross-section Ma. conductor resistance at 20 C min. Outer-Ø ma. Weight appro.: Ma. permissible tensile load static / dynamic [mm²] [Ω/km] [mm] [mm] [kg/km] [N] 79981001 192.5 + 51 CE 2.5 mm²: 7.98 26 29 1090 713/1425 7998 192.5 + 51.5 CE 1 mm²: 19.5 27 30 1190 713/1425 79981002 252.5 + 51 CE 1.5 mm²: 13.3 29 31 1305 938/1875 79981003 6(21)C 26 28 815 180/360 19.5 79981004 9(21)C 31 33 1220 270/540 Other cross-section on request 2017 RHEYCORD(RTS) (N)SHT,07/2017 7
RHEYCORD (RTS) (N)SHTOEU-J N 2.5 + OFE... 0.6/1 kv N = no. of cores Design 122.5+OFE12G62.5/125 Cores Conductor: copper, plain, fleible stranded acc. to IEC 60228 class 5 Insulation: elastomeric insulation made of dielectric and thermal high graded, ozone-resistant HEPR compound acc. to IEC 60502-1, white cores with black no. 1 to n; Protective conductor Conductor: copper, plain, fleible stranded acc. to DIN EN 60228 class 5 Insulation: elastomeric insulation made of dielectric and thermal high graded, ozone-resistant HEPR compound acc. to IEC 60502-1, core colour: green-yellow Cabling N cores laid-up over OF-element (see page 10-12) in layer system Inner sheath Etruded sheath, heavy duty rubber compound type 5GM5 acc. to DIN VDE 0207 part 21, filling the interstices Reinforcement Embedded braid made of synthetic threads with very high tensile load Outer sheath Heavy duty chlorinated rubber compound quality 5GM5, colour: yellow, inkjet marking e.g.: RHEYCORD(RTS) (N)SHTOEU-J 242.5+OFE12E9/125 0.6/1 kv I NEXANS I year Rated voltage: 0.6/1 kv Ma. permissible operating voltage U bma AC systems: 1.2 kv Ma. permissible operating voltage U bma DC systems: 1.8 kv Test voltage acc. to IEC 60502-1: Power: 3.5 kv A.C. Control: 2.0 kv D.C. Type-no.: Cross-section Ma. conductor resistance at 20 C min. Outer-Ø ma. Weight appro.: Ma. permissible tensile load static / dynamic [mm²] [Ω/km] [mm] [mm] [kg/km] [N] 79981414 122.5+OFE24 23 25 755 450/900 8.21 79981445 342.5+OFE24 34 37 1740 1275/2550 Other cross-section and nominal voltages on request 2017 RHEYCORD(RTS) (N)SHT,07/2017 8
HEAVY DUTY HYBRID REELING CABLE 0.6/1 kv RHEYCORD (RTS) (N)SHTOEU-J OFE Optical fibre characteristics Colours of the fibres acc. ANSI/TIA/EIA 598-A 62.5/125 fibres acc.: TIA/EIA-492AAAA-A and IEC/CEI 60793-2-10 type A1b, OM1 fibre type (TIA) 2017 RHEYCORD(RTS) (N)SHT,07/2017 9
HEAVY DUTY HYBRID REELING CABLE 0.6/1 kv RHEYCORD (RTS) (N)SHTOEU-J OFE Description et applications Multimode Fibre 50/125 La fibre multimode est optimisée pour les réseau locau (LAN). Son gradient d indice permet des transmissions à haut débit (Ethernet, Gigabit Ethernet et 10 Gigabit Ethernet). Elle est protégée par une gaine à 250µm. La fibre est totalement conforme au standards ITU-G.651 et OM. Caractéristiques Construction Coeur en silice dopé 1: Coeur Large cœur pour connectorisation aisée 2: Protection 3: Gainage Dimensions nominales & paramètres techniques Optiques Dimensions Characteristics Attenuation (db/km) Nom. Ma. Modal bandwidth (Mhz.km) 850 nm/1300 nm Effect. Modal BW (Mhz.km) 850 nm Applicative length (m) 100 Mbps (SX/FX) 1 Gbps (SR/LX) 10 Gbps (SR/LX4) 40 Gbps (SR4) 100 Gbps (SR10) OM2 (+) Gigalite II 850 nm 2.6 3.0 600 NA 550 630 110 NA NA Attenuation uniformity (db) 0.2 1300 nm 0.8 1.0 1200 NA (1) 1200 - NA NA Numerical aperture 0.20 ± 0.015 Core - (µm) 50 ± 2.5 Cladding - (µm) 125 ± 1 Core non circularity (%) < 6 Primary coating - (µm) 250 ± 15 Cladding non circularity (%) < 2 Concentricity error (µm) 1.5 Proof test (%) 1 2017 RHEYCORD(RTS) (N)SHT,07/2017 10
HEAVY DUTY HYBRID REELING CABLE 0.6/1 kv RHEYCORD (RTS) (N)SHTOEU-J OFE E9/125 fibres acc.: Reference standard ITU-T G.652D 2017 RHEYCORD(RTS) (N)SHT,07/2017 11
Samples of tailored/customized /customized cable types: RHEYCORD (RTS) (N)SHKTOEU-J (N)SH 3150+270/2+110+OFE12E9/125 0.6/1 kv Power supply on cylindrical reel / copper process plant RHEYCORD (RTS) (N)SHKTOEU-J (N)SHKTOEU 3185+195+2(72.5)C+OFE12E9/125 FE12E9/125 0.6/1 kv 12 2017 RHEYCORD(RTS) (N)SHT,07/2017 Power supply on mono spiral reel Ø 68 71 mm appro.: 9680 kg/km 30 m/min travel speed
RHEYCORD (RTS) (N)SHTOEU-J 0.6/1 kv Electrical data Current-carrying capacity in ampere [A] @ 30 C ambient temperature acc. DIN VDE 0298-4 on ground: Short circuit current capacity [ka]: (80 250 C/I thr = 149 A/mm²) tkr Ithz = Ithr tk Cross-section [A] [mm²] 1 18 1.5 23 2.5 30 3.5 33 4 41 6 53 10 74 16 99 25 131 35 162 50 202 70 250 95 301 120 352 150 404 185 461 240 553 300 641 Cross-section [mm²] 1 s (t kr) 0.5 s (t k) 0.2 s (t k) 1 0.1 0.2 0.3 1.5 0.2 0.3 0.5 2.5 0.4 0.5 0.8 3.5 0.5 0.7 1.2 4 0.6 0.8 1.3 6 0.9 1.3 2.0 10 1.5 2.1 3.3 16 2.4 3.4 5.3 25 3.7 5.3 8.3 35 5.2 7.4 11.7 50 7.5 10.5 16.7 70 10.4 14.8 23.3 95 14.2 20.0 31.7 120 17.9 25.3 40 150 22.4 31.6 50 185 27.6 39.0 61.6 240 35.8 50.6 80 300 44.7 63.2 100 Thermal properties Permissible temperature on cable surface - static: -40 C / +80 C - reeling operation: -30 C / +80 C - reeling operation: -45 C / +80 C with special cold fleible rubber compound Ma. conductor temperature: 90 C Ma. short-circuit temperature of conductor: 250 C Correction factor for ambient temperatures other than 30 C to be applied to the current-carrying capacities for cables in the air acc- DIN VDE 0298-4 (permissible conductor temperature 90 C) 10 C 20 C 30 C 40 C 50 C 60 C 70 C 1.15 1.08 1.00 0.91 0.82 0.71 0.58 2017 RHEYCORD(RTS) (N)SHT,07/2017 13
HEAVY DUTY HYBRID REELING CABLE 0.6/1 kv RHEYCORD (RTS) (N)SHTOEU-J OFE Bending radii Smallest permissible bending radius acc. DIN VDE 0298-3: Outer- ( D ) of the fleible cable [mm] up to 8 8 12 12 20 over 20 Fied installed 3 D 3 D 4 D 4 D Free movement 3 D 4 D 5 D 5 D Reeling application 5 D 5 D 5 D 6 D Deflection pulleys 7.5 D S-shaped track curves 20 D Correction factor for reeled fleible cables acc. DIN VDE 0298-4 No. of layers 1 2 3 4 5 Factor 0.80 0.61 0.49 0.42 0.38 Mono spiral reel 0.80 De-rating factors for multi-core cables up to 10 mm² acc. DIN VDE 0298-4 No. of loaded cores 5 7 10 14 19 24 40 61 Correction factor 0.75 0.65 0.55 0.50 0.45 0.40 0.35 0.30 Voltage drop Voltage drops are determined by using the following formula: = (cos+ sin) With: Δu Voltage drop (in volts) b Coefficient equal to 3 for three-phases circuits, or 2 for single-phase circuits R Electrical resistance of conductors in normal service (in Ω/km) I Straight length of the wiring systems (in km) cos Power factor, if no precise details, the power factor is taken equal to 0,8 ( sin = 0,6 ) λ Reactance per unit length of conductors (in Ω/km) ib Current value ( in Ampere) 2017 RHEYCORD(RTS) (N)SHT,07/2017 14
HEAVY DUTY HYBRID REELING CABLE 0.6/1 kv RHEYCORD (RTS) (N)SHTOEU-J OFE For a fast calculation of the section it is recommended to use the following table which give the value of the voltage drop, available for most of the low voltage cables and for different values of cos Low voltage cables with EPR insulation (ma. temperature @ conductor: 90 C), 3 or 4 copper cores Cross-section [mm²] Voltage drop [ V / A km ] cos = 1 cos =0,9 cos =0,8 cos =0,6 1,5 26,0 24,2 21,5 16,2 2,5 15,5 14,4 12,8 9,60 4 10,0 9,0 8,0 6,10 6 6,60 6,10 5,40 4,20 10 3,90 3,60 3,20 2,50 16 2,50 2,30 2,10 1,50 25 1,60 1,50 1,35 1,10 35 1,15 1,10 1,00 0,85 50 0,85 0,80 0,75 0,65 70 0,57 0,60 0,55 0,50 95 0,42 0,45 0,42 0,40 120 0,33 0,35 0,35 0,34 150 0,27 0,30 0,30 0,31 185 0,22 0,25 0,22 0,24 240 0,17 0,20 0,21 0,23 300 0,14 0,17 0,20 0,21 2017 RHEYCORD(RTS) (N)SHT,07/2017 15
Global epert in cables and cabling systems With energy as the basis of its development, Neans, the worldwide leader in the cable industry, offers an etensive range of cables and cabling systems. The Group is a global player in the infrastructure, industry, building, Local Area Network and mining markets. Neans addresses a series of market segments from energy, transport and telecom networks to shipbuilding, oil and gas, nuclear power, automotive, electronics, aeronautics, handling and automation. With an industrial presence in 40 countries and commercial activities worldwide, Neans employs 25,000 people and had sales in 2015 of 4,6 billion. Neans is listed on NYSE Euronet Paris, compartment A. Neans may make changes to the technical specifications of its products, in particular to make improvements thereto or to ensure compliance with applicable laws and regulations. Neans Germany GmbH D-41238 Moenchengladbach Bonnenbroicher Str. 2-14 ML-R&TI GPM, heinz-willi.hamacher@neans.com Tel.: 0049 2166 27 2176 2017 RHEYCORD(RTS) (N)SHT,07/2017 16