LOGIC Component Technology VOLTGE SENSOR SENSORS & DETECTORS The Voltage Sensor is a 4-pin sensing and detecting device developed as part of the VIVISUN LOGIC Series. The Voltage Sensor can monitor DC under-volt or over-volt conditions and deliver a discrete output signal. Voltage Sensor can be integrated into a traditional switch housing, creating a LOGIC ody (L), or can be included in a standalone LOGIC Module (LM) for use behind the panel. Voltage Sensor can also be combined with electromechanical switches and other LOGIC Series components to create a custom configuration that uniquely addresses the designer s specific functional requirements. The Voltage Sensor is designed and tested in accordance with MIL-PRF-22885 and DO-160. Voltage Sensor Detect DC voltage above or below set point Configurable as wide hysteresis sensor Compact low power design Wide operating voltage range Replaces electromechanical voltage sensors Combines with other VIVISUN LOGIC Series for complex functions Reliable solid state design Quick component response time Compact LOGIC ody as shown contains two Voltage Sensors High Capacity LOGIC ody as shown contains a single switch pole, two Voltage Sensors and a 4-pin LOGIC component LOGIC Module as shown contains a Voltage Sensor, an 8-pin LOGIC component and an open spacer Data Sheet: DS-VS-14 www.appliedavionics.com
OVERVIEW VOLTGE SENSOR Voltage Sensor The Voltage Sensor can monitor DC under-volt and over-volt conditions and deliver a discrete output signal. The Voltage Sensor has a set point range from 2-50 VDC and can be specified to either; transition to an active low (ground) state from an open (high impedance) state above the specified set point, or transition to an open (high impedance) state from an active low (ground) state above the specified set point. See Figure 2 for additional information. Two VSD1 units can be combined with a LOGIC Series Electronic Latch to create a wide hysteresis voltage sensor with separate pull-in and dropout voltages as shown in Figure 3. enefits: The VIVISUN LOGIC Series Voltage Sensor provides voltage sensing capability within a LOGIC switch body or LOGIC Module. Detect DC voltage above or below set point between 2 and 50 VDC Replaces electromechanical voltage sensors Compact low power design +10 VDC to + 32 VDC operating voltage range Reliable solid state design Sink up to 2 resistive Responds to voltage changes in less than 5 ms How it works: The Voltage Sensor is a solid state device that compares the sense input to an internal reference and determines if the sense line is above or below a predetermined set point. When the set point is crossed the output of the unit will change from open to ground or ground to open depending on the voltage sensor specified. Refer to Figure 1 and Table 1 for lock Diagram and Operating Parameters. See Table 6 for the Qualification Level Summary. pplications: See pplication Examples and Figure 3 for typical uses of voltage sensors, including creating a wide hysteresis option for added system voltage noise tolerance. Figure 2 provides complete part number coding information. Compatibility: The LOGIC Series Voltage Sensor is compatible with a wide range of proven VIVISUN products, including: Indicators, switches and modules, 3/4 LED caps and 1 x 1.2 LR3 LED caps, 95 Series incandescent caps, and the Quik-Connect solderless termination system (See Table 3). Overview: The Voltage Sensor is one of VIVISUN s LOGIC Series electronic components designed to enhance avionics design flexibility. See Table 5 and How to Order for a complete description of the various configurations. The innovative LOGIC Series includes functionality such as: Switch poles (LOGIC ody only), Electronic switching, Electronic sensing and detecting, and Logic/interface devices. Figure 2: Voltage Sensor Part Numbering Figure 3: Wide Hysteresis Configuration LOGIC MODULE Figure 1: lock Diagram VS-2
OVERVIEW VOLTGE SENSOR Table 1: Operating Parameters Description Minimum Operating Voltage Maximum Operating Voltage Power Supply Current Minimum Sense Voltage Maximum Sense Voltage Operating Parameters Input Parameters Parameters +12 VDC +32 VDC 2 m Max. +2 VDC +50 VDC Rising Voltage Set Point Tolerance +/- 3% Falling Voltage Hysteresis Note: Measured from the Set Point after inclusion of the Rising Voltage Set Point Tolerance above. Low Level Input Current (I Sense ) Transition Time Sense to Out (T Sense ) Output Parameters Low Level Output Voltage @ 10m (V OL ) -3% Max (-2% Typical) 1 m Max. 5 ms Max. 0.4 VDC Max. Table 2: Voltage Sensor Function Signals Pins Logic Function Z 1 Table 3: Connector Plug Compact LOGIC ody,, C, D, F, G Lamp Circuits 1-4, 1-4 Switch Contacts or LOGIC Series Contacts (incl. Voltage Sensor) High Capacity LOGIC ody and LOGIC Module,, C, D, F, G Lamp Circuits H1-H4, J1-J4, K1-K4, L1-L4 Switch Contacts or LOGIC Series Contacts (incl. Voltage Sensor) Open Drain Output: High impedence or ground. +28 VDC 2 Power SENSE 3 Voltage Sense Input GROUND 4 Ground P/N 18-442 P/N 18-440 Low Level Output Voltage @ 1 (V OL ) Maximum Load (Resistive) Maximum Load (Inductive) Operating Life Temperature Operating Non-operating 0.6 VDC Max. 2.0 0.8 500,000 Cycles -55 C to +85 C -55 C to +85 C Table 4: Voltage Sensor (4-pin Component) VSD1 Table 5: LOGIC Series Overview The Voltage Sensor component may be used in the following packaging options: The LOGIC ody (L) expands the capabilities of a standard pushbutton switch or indicator by utilizing the 4-pin Voltage Sensor internally in 13 distinct combinations of electromechanical switches, LOGIC Series devices, and open spacers. The Voltage Sensor is compatible with either the Compact LOGIC ody (based on a standard 2-pole housing) or High Capacity LOGIC ody (based on a standard 4-pole housing). The LOGIC Module (LM) is a stand alone behind-the-panel module that utilizes the 4-pin Voltage Sensor in 6 distinct combinations of LOGIC components and open spacers to provide functionality external to a standard switch envelope. The LOGIC Module may be wired directly into the harness or may mount in a bracket or rail. For complete descriptions of the combinations see How To Order, LOGIC ody Configuration Guide (Data Sheet DS-L-13) and the LOGIC Module Configuration Guide (Data Sheet DS-LM-13). High Capacity LOGIC ody Component Types {SW} Switch Poles High reliability MIL-PRF-8805/101 snap action switches. Gold contacts (5 or 7) are required when combining with an 8-pin module. Single reak, Silver 1, Gold 5 Double reak, Silver 3, Gold 7 {8-Pin} Components Electronic components, such as electronic latching, edge detectors, electronic rotary, and defined logic. {4-Pin} Components Electronic components, such as voltage sensors, solid state relays and diode packs. Compact LOGIC ody LOGIC Module (0) Open Module Open spacer for unoccupied pole positions. No termination pins. See www.vivisun.com for all current LOGIC Series component offerings. VS-3
QULIFICTION LEVELS VOLTGE SENSOR Table 6: Voltage Sensor Qualification Level Summary Test Description Specification Section Category Reference Levels* ltitude Temperature Temperature Variation High Temperature Survival (Non-operating) 4 105C 500 4 501 5 107 503 F2 Method II F2 Method III 108 Liquid Thermal Shock 107 Humidity Operational Shock and Crash Safety cceleration Vibration Explosive tmosphere Waterproofness Seal Sand and Dust Fungus Resistance Salt Fog MIL-PRF-22885 MIL-PRF-22885 6 106 7 212 516 7 212 513 8 204 9 109C 10 4.7.20 12 110 13 3.5.2 14 101 S2 1 Method III R,U E R Splashproof D F T -15,000 feet, +55,000 feet -55 C and +85 C (Illuminated Indicator rated at +71 C) 5 cycles -55 C /+85 C +85 C, 96 hours (Switch Module) +125 C, 96 hours (Electronic Unit only) 15 cycles -65 C, +125 C (Electronic Unit Only) 240 hours, +65 C, > 90% RH 20 G Sawtooth, 20 G cceleration 75 G Half-Sine 20 G, 3 axis 10-2000 Hz, 10 G 10-2000 Hz, 15 G 15 gal/min Silica media Compliance by material selection 96 hour tests Magnetic Effect 15 Z 1 deflection, < 0.3 m Power Input ircraft Power Spike udio Frequency Conducted Susceptibility MIL-STD-704 16 17 CS106 18 CS101 & Spike 1 Z Curve 1 Power, 600 V, 10 us, 50 ohm 400 V, 5 us, 5 ohm Power Input, 4 V P-P, 1-150 KHz Induced Signal Susceptibility 19 CW 10,000 V/m, 120 /m, 350-800 Hz RF Conducted Susceptibility RF Radiated Susceptibility RF Emissions Damped Sinusoidal Transient Lightning Induced Transient 20 CS114 20 RS103 21 CE102 22 CS116 22 CS115 W Curve 4 W 100 V/m P 3K33 3K33 150 m, 10 KHz-400 MHz 100 V/m, 2 MHz-18 GHz Waveform 3, 600 V, 1 MHz, 10 MHz Waveform 5, 750 V, 120 us 30 ns, 5 amp Dielectric Withstanding 301 1000 VC Electrostatic Discharge 25 15,000 V, 150 pf, 330 ohms *ctual testing meets or exceeds defined test conditions, except as noted. VS-4
PPLICTION EXMPLES VOLTGE SENSOR pplication Examples Example 1 Two 4-pin voltage sensors are used to create a us power indicator with built-in self monitoring to provide both over and under voltage sensing and warning. The Solid State Relay SSR1H is used as an inverter to provide a ground that turns on the MIN US indication whenever Main us power is on. If the Main us voltage is outside of the normal range either the HIGH or LOW legend will illuminate to indicate the warning condition. The first Voltage sensor is set to provide a ground output when the Main us voltage is less than 18 VDC, illuminating the LOW legend. The second Voltage sensor is set to provide a ground output when the Main us voltage is greater than 30 VDC, illuminating the HIGH legend. The battery or other alternate power source allows the Voltage Sensors to operate when Main us power is absent. Example 1: us Voltage Indicator with built-in voltage monitoring and warning G F C D The attached circuit diagram is provided by erospace Optics, Inc. as a general example only. The recipient is solely responsible for actual design, electrical wiring, validation, testing, applicability and functionality of the product in customer s specific application. OPEN Example 2 Example 2: utomatic switchover, back-up battery power control When +28V us power is absent, automatic transition to attery ackup is provided for critical flight indicators. attery power may be forced by latching the alternate action switch. VSD1 is a voltage sensor that can be configured to provide a ground output when the sense input is above or below a specified voltage. In this example a VSD1/26/ provides sensing of +26 V. n output ground to set an Electronic Latch (EL1) is provided to turn on the US indication and pull in the relay connecting us power to the critical systems when the us voltage is above 26 V. When the us voltage drops below 20V the VSD1/20/ sensor will provide a ground to reset the EL1, dropping out the relay, changing critical systems over to battery operation. The outputs of the Electronic Latch indicate which voltage sensor has been activated. The Q output indicated that the sense voltage has exceeded 26 volts but has not dropped below the lower +20V set point. The /Q output indicates that the voltage has fallen below +20V and remains below +26V. G F C D OPEN LOGIC MODULE The attached circuit diagram is provided by erospace Optics, Inc. as a general example only. The recipient is solely responsible for actual design, electrical wiring, validation, testing, applicability and functionality of the product in customer s specific application. J1 J2 J3 EL1 /RST GND /TOGL Q /SET /Q K1 K2 K3 J4 +28V LINK K4 VS-5
HOW TO ORDER VOLTGE SENSOR How To Order We ve made the accurate configuration of VIVISUN products quick and easy. Visit the VIVISUN Configurator at: www.appliedavionics.com/configurator Using the VIVISUN Configurator online will ensure that the entire LOGIC ody (including lens cap) or LOGIC Module is configured properly by assigning the selected options into the proper pole positions. You can e-mail complete part specifications and search part numbers. Registered users can also access a database of their previously configured VIVISUN parts. For complete, manual part number configuration details on our LOGIC ody switches and indicators, refer to the LOGIC ody Configuration Guide (DS-L-13); the datasheets for either the LED (3/4 square with LED lighting), the LR3 (1 x 1.2 rectangular with LED lighting) or the 95 series (3/4 square with incandescent lighting); and the datasheets for the desired LOGIC Series components. For complete, manual part number configuration details on our behind-the-panel LOGIC Module solutions, refer to the LOGIC Module Configuration Guide (DS-LM-13) and the datasheets for the desired LOGIC Series components. For up-to-date information on all available LOGIC Series components, visit www.appliedavionics.com Full Sample Part Numbers Sample Descriptions Sample Circuit Diagrams Connector Plugs LED-GM-17-HE-E1CNH * (1G1 SYS; VOLT; NORM) L(VSD1/26/; 0) LED Compact LOGIC ody; including (1) Voltage Sensor with a Connector Plug. GM denotes a Compact LOGIC ody part number with the Connector Plug included. Replacing GM with FM require Connector Plug 18-442 to be ordered separately. LED-DM-17-ED-E1CNK * (JG MIN, US; 6Y HIGH; 7R LOW) L(SSR1H; VSD1/18/; VSD1/30/; 0) LED High Capacity LOGIC ody; including (1) Solid State Relay and (2) Voltage Sensors without a Connector Plug. DM configurations require Connector Plug 18-440 to be ordered separately. Replacing DM with EM denotes a part number with the Connector Plug included. * Refer to applicable Data Sheets for the LED, LR3 and 95 Series for complete part number descriptions and options for the entire switch assembly. Position Schematic Configurations with 4-pin LOGIC Series Components Configuration Combinations Compact LOGIC ody (L) L ( {4-pin} ; 0 ) L ( {SW} ; {4-pin} ) L ( {4-pin} ; {4-pin} ) High Capacity LOGIC ody (L) L ( {SW} ; {SW} ; {4-pin} ; {SW} ) L ( {SW} ;{4-pin} ; {4-pin} ;{SW} ) L ( {SW} ;{4-pin} ;{4-pin} ; {4-pin} ) lternatively, these 3 configurations can be ordered as a High Capacity LOGIC ody with two additional open positions. {SW} (5 or 7 only) {8-pin} {4-pin} O- Open Code L ( {SW} ;{4-pin} ; 0 ; {SW} ) L ( {SW} ;{4-pin} ; {4-pin} ; 0 ) L ( {4-pin} ;{4-pin} ; {4-pin} ; 0 ) High Capacity LOGIC ody (L) - with 8-Pin Component L ( {4-pin} ; {4-pin} ; {4-pin} ; {4-pin}) H J & K L L ( ; ; ) L ( {SW} ; {8-pin} ; {4-pin} ) L ( {4-pin} ; {8-pin} ; 0 ) L ( {4-pin} ; {8-pin} ; {4-pin} ) LOGIC Module (LM) LM ( {4-pin} ; {8-pin} ; 0 ) LM ( {4-pin} ; {8-pin} ; {4-pin} ) LM ( {4-pin} ;{4-pin} ;{4-pin} ; {4-pin}) LM ( {4-pin} ; 0 ; 0 ; 0 ) LM ( {4-pin} ;{4-pin} ; 0 ; 0 ) LM ( {4-pin} ;{4-pin} ; {4-pin} ; 0 ) Note: LOGIC Components have specific position priorities inside of a LOGIC ody or LOGIC Module that must be determined using the online VIVISUN Configurator. Headquarters & US Sales Office pplied vionics, Inc. Telephone: 1-817-451-1141 3201 Sandy Lane Fax: 1-817-654-3405 Fort Worth, TX 76112 Toll-Free: 1-888-848-4786 E-mail: sales@appliedavionics.com www.appliedavionics.com International Sales Offices See Customer Support at www.appliedavionics.com for a current listing and complete contact information for our international sales network, or e-mail the specific country address below: United Kingdom Italy France Germany sales.uk@appliedavionics.com sales.italy@appliedavionics.com sales.france@appliedavionics.com sales.germany@appliedavionics.com Israel razil Spain ustralia sales.israel@appliedavionics.com sales.brazil@appliedavionics.com sales.spain@appliedavionics.com sales.australia@appliedavionics.com VS-6 2014 PPLIED VIONICS, INC. DS-VS-14 REV 3.1