SPS TECHNIK everything from a single source planning and execution simulation electrics and mechanics design production, mounting software development commissioning after-sales service
PRODUCTS AND SERVICE FOR SANITARY CERAMICS Presses Casting benches Fully automatic demoulding Transport systems Saws / Sanding
MOULD HIGH PRESSURE PLANTS Wash basin productions: multi mould high pressure plant B-HPC single mould high pressure plant S-HPC Flushing cisterns C-HPC Cistern covers CL-HPC WC turntables WC-TC Saphire HPC
MULTI MOULD HIGH PRESSURE PLANT B-HPC 1100 X 1100 For washing stands and shower trays Powerful and modular high pressure plant for high output of workpieces with two piece moulds
MULTI MOULD HIGH PRESSURE PLANT For cost efficient production of washing stands and shower trays with high lot sizes. The plant is modular easy expandable. Number of moduls from 1 to 12 pieces Different resins at the same time Heavy duty design and easy function Fully automatic demoulding optional Fully automatic opening optional Casting pressure up to 15 bars High pressure shut down for energy savings during press cycle Pivoting hydraulic cylinder for best demoulding access Modular extendable PLC and hydraulic system Complete system including resins Resin design and resin fabricating from our partner Full commissioning including production of test samples in our workshop
MULTI MOULD HIGH PRESSURE PLANT Integrated and fully automatic demould manipulator for multi mould high pressure plants
Resin dimensions: up to 1100 x 1100 mm other dimensions available Mould numbers: 1-12 Slip pressure: up to 15 bar Air pressure: 6 bar Electric power supply: 400 V, 50 Hz, 7,5 22 kw Water: 2 bar TECHNICAL FIGURES
MULTI MOULD HIGH PRESSURE PLANT C-HPC 700 X 500 With active mould pretensioning for flushing cisterns, cistern covers, lids, trays Powerful and modular high pressure plant for high output of workpieces with two piece moulds
MULTI MOULD HIGH PRESSURE PLANTS For cost efficient production of cisterns, covers, lids and trays with high lot sizes. The plant is modular easy extendable. Number of moulds from 1 to 12 pieces Best demoulding also with parallel surfaces with active mould pretensioning Fully automatic demoulding integrated Casting pressure 15 bars Modular extendable PLC and hydraulic system Complete system including resins Resin design and resin fabricating from our partner Full commissioning including production of test samples in our workshop
Resin dimensions: 500 x 700 mm other dimensions available Mould number: 1 12 Pressure force: 700 kn Slip pressure: 15 bar Air pressure: 6 bar Electric power supply: 400 V, 50 Hz, 11 22 kw Water: 2 bar TECHNICAL FIGURES
MULTI MOULD HIGH PRESSURE PLANT CL-HPC Specially designed for covers, lids, trays Powerful high pressure plant for high output of workpieces with two piece moulds
MULTI MOULD HIGH PRESSURE PLANTS For cost efficient production of covers, lids, and trays with high lot sizes. The plant is modular easy extendable. Number of moulds from 1 to 8 pieces No hydraulic system needed Fully automatic demoulding optional Casting pressure 15 bar Modular expendable PLC Complete system including resins Resin design and resin fabricating from our partner Full commissioning including production of test samples in our workshop
Resin dimensions: 500 x 700 mm other dimensions available Mould number: 1-8 Pressure force: 1000 kn Slip pressure: 15 bar Air pressure: 6 bar Electric power supply: 400 V, 50 Hz, 11 22 kw Water: 2 bar TECHNICAL FIGURES
WC-TC TURNTABLES Flexible engine for complex WCs production of five part moulds. Processing area and drying section.
For five-piece moulds Rotating through threephase geared motor Suitable for traditional casting process, low pressure Automatic demoulding Transport to cleaning station and drying section WC-TC TURNTABLES
SAPHIRE - HPC Especially developed for washing stands with parallel surfaces, Mould high pressure plant suitable for the from Laufen designed Saphire ceramics. Including automatic demoulding.
Resin dimensions: 900 x 650 mm other dimensions available Mould number: 1-4 Pressure force: up to 1700 kn Slip pressure: max 15 bar Air pressure: 6 bar SAPHIRE - HPC
MOULDING TECHNIQUES Moulding robot Spill over stamp High tension frame HTF
MOULDING ROBOT KR 120 R2700 HA KUKA 6 axes robot Including hosepack
MOULDING ROBOT 3D CAD files can be used directly through CAM interface by robot Working tables in adapted versions for customized settings High-performance suction including filter and cyclone Enclosure, protection devices and integrated safety control Ideal for prototype constructions Moulds different materials
TECHNICAL FIGURES Workpiece dimensions: 2000 x 1000 x 500 mm high Material: cast, plastics, wood, aluminium Workpiece weight: max. 300 kg Spindle output: 8 kw, including water cooling Tool depot: 10 pieces CAM Software: included in delivery
SPILL OVER STAMP Integration accessory for plastic casts to enable automatic spill hole cut out. With pneumatic trigger and cylinder. Also available as retrofit kit.
HIGH TENSION FRAME
HIGH TENSION FRAME Fourfold divided mould frame Welded, edited construction Outboard pressure screws Side frames with recesses for mould supply terminals, depending on construction Tension for 8 hydraulic framing units Locking pressure through hydraulic Mould is fixated in a predefined position, pressure released while demoulding
Resin size: 900 x 650 mm Max. tension pressure: 300 bar (equates to 15 bar slip pressure) TECHNICAL FIGURES
LOGISTICS Drying section Packaging and buffer conveyor Tunnel- and shuttle kilns
DRYING SECTION Parallel drying transport using height of the hall. Drying and buffering of high piece numbers without additional space requirements.
LOGISTICS Gentle transport through finely regulated conveyor technique. Solid solutions for every constructional challenge.
SPECIAL CONVEYOR TECHNIQUES Buffer section for large-sized sanitary parts Administration of stored parts Robust design, gentle transport
PACKAGING Buffer and transportation section between quality control and final packaging. Transportation on standardized pallets. Enables easily connection to pursuing logistics.
CONVEYOR TECHNIQUE Intelligent conveyor technique for tunnel kilns and shuttle kilns Shifting trolleys and user-friendly product feed and removal State-of-the-art security system
FULLY AUTOMATIC DEMOULDING Cistern lids Wash stands horizontal and vertical Flushing cisterns
FULLY AUTOMATIC DEMOULDING Vertical demoulding process of washing stands. 6-axes-manipulator in portal design and dirt-resistant construction. Communication with mould high pressure plant. Easy parameter setting.
FULLY AUTOMATIC DEMOULDING Horizontal demoulding of flat ceramic parts Simultanious demoulding of up to 8 parts 2-axes-manipulator in portal design and dirty-resistant construction Direct feed to predrying section
FULLY AUTOMATIC DEMOULDING Especially for parts with parallel surfaces Customized demouling for every individual press Easy control Direct feed to predrying section
SAWS / SANDING Wash stand saw Cast-rip saw Sanding application sanding disc master sdm
WASH STAND SAW Straight and mitre cuts of washing stands For particular installations and custom-built manufactures of special washing stands Highly precise and dirt resistant
CAST-RIP SAW Special saw to remove cast-rips from WCs Efficient and ergonomical feed
ROBOT SANDING APPLICATION with automatic sanding disc change Orbital sander with robot Fully-automated sanding with Robots with active contact flange Automatic sanding disc change Improvement of sanding quality Reduces health risk working places Hand-arm-vibration
ROBOT SANDING APPLICATION with automatic sanding disc change Applicable with common sanding pads no quality losses Pad size depends on sanding paper size No notches necessary no fluttering Material independency Metal, lacquer, gelcoat, composite materials, artificial and mineral stone, filler, hard and soft plastics, acryl glass, hard and soft wood,
AUTOMATIC SANDING DISC CHANGE sanding disc master sdm Fully automatic changing process no manual intervention! Multiple magazines possible (e.g. for different grain sizes) Available as a stand-alone changing station or integrated into the robot cell Durable, long-lasting and maintenancefriendly
ACCESSORIES Slip testing station Measuring tables Cleaning stations
SLIP TEST SYSTEM Enables easy and quick testing of slip and casting material.
TECHNICAL FIGURES Outer diameter reservoir: 215 mm Outside height reservoir: 185 mm Slip pressure: max. 15 bar, supplied by customer Moulding time: adjustable 0 999s Separation air: max 4 bar Water: supplied by customer Mould: supplied by customer
MEASURING TABLE Table with laser measurement. Height adjustable roller conveyor by foot control.
REFERENCES
A collaborative relationship to our customers, proper technical solutions and high quality of hard- and software guarantee our strong competitive position.