Engineering Passion More speed in pultrusion: ipul by KraussMaffei Competence Day Pultrusion 28.06.2017 Daniel Lachhammer & Wolfgang Hinz
Agenda Global pultrusion market overview and trends ipul pultrusion technology by KraussMaffei KraussMaffei: Your partner for new developments and turnkey solutions Joint developments KM s offer to our customers
Agenda Global pultrusion market overview and trends ipul pultrusion technology by KraussMaffei KraussMaffei: Your partner for new developments and turnkey solutions Joint developments KM s offer to our customers
Global pultrusion market by industry in 2016 in $ mio. Total shipment was $ 1,542 mio 95 6% 87 6% 53 4% 340 22% The global pultrusion market is forecast to grow at a compound annual growth (CAGR) rate of 5.1% 174 11% Consumer goods Building/Construction Chemical 215 14% 311 20% Others Infrastructure Electrical Transportation 267 17% Cooling tower Sales in million US Dollar Source: Lucintel Growth Opportunities in the Pultrusion Market
Global pultrusion market in 2015 in $ mio. Total Shipment was $ 1,459 Mio. Highly fragmented market 350 (regional) pultruders Top 10 = 40% market share 938; 64% 522; 36% 107; 7% 104; 7% 85; 6% 56; 4% 41; 3% 36; 3% 33; 2% 21; 2% 20; 1% 19; 1% Strongwell Corp Exel Composites Werner Company Glasforms Inc Bedford Reinforcement JAMCO Tecton Creative Pultrusion Teel Plastics Fiberline Others Sales in million US Dollar Source: Lucintel Growth Opportunities in the Pultrusion Market
Pultrusion market growth/per year The best performing composite applications in the global pultrusion market Window Profiles Rebars Transportation Decking Grating 10,4% 10,2% 6,2% 5,7% 5,2%
Agenda Global pultrusion market overview and trends ipul pultrusion technology by KraussMaffei KraussMaffei: Your partner for new developments and turnkey solutions Joint developments KM s offer to our customers
Pultrusion with open bath vs. Pultrusion with injection box Open bath Injection box
The Revolution in Pultrusion
Agenda Global pultrusion market overview and trends ipul pultrusion technology by KraussMaffei KraussMaffei: Your partner for new developments and turnkey solutions Joint developments KM s offer to our customers
Your partner for new developments and turnkey solutions New low pressure metering machines Complete ipul pultrusion lines Joint developments with material suppliers Partnership with Thomas Technik + Innovation Development capacities in our laboratory
Your partner for new developments and turnkey solutions New low pressure metering machines for 2K polyurethane, 2K epoxy and 2K polyamide which you can add to your existing pultrusion lines Complete ipul pultrusion lines Joint developments with material suppliers Partnership with Thomas Technik + Innovation Development capacities in our laboratory
Your partner for new developments and turnkey solutions New low pressure metering machines Complete ipul pultrusion lines for profiles or rebars from one independent supplier with global sales and service structure Joint developments with material suppliers Partnership with Thomas Technik + Innovation Development capacities in our laboratory
Your partner for new developments and turnkey solution New low pressure metering machines Complete ipul pultrusion lines Joint developments with material suppliers to offer the right process setup for new customers Partnership with Thomas Technik + Innovation Development capacities in our laboratory
Your partner for new developments and turnkey solution New low pressure metering machines Complete ipul pultrusion lines Joint developments with material suppliers Joint partnership with TTI to industrialize the radius pultrusion Development capacities in our laboratory
Your partner for new developments and turnkey solution New low pressure metering machines Complete ipul pultrusion lines Joint developments with material suppliers Joint partnership with Thomas Technik + Innovation Development capacities in our laboratory lines for material trials or prototyping
Agenda Global pultrusion market overview and trends ipul pultrusion technology by KraussMaffei KraussMaffei: Your partner for new developments and turnkey solutions Joint developments KM s offer to our customers
Development of window and door profiles with PU and GF Current production speed 0.4m/min; development target 1.5m/min Producer: Internorm
Development for wind turbine blade spar caps with epoxy with CF Current production speed 0.4-0.5m/min; development target >1.5m/min Upper (LP) Spare Cap Lower (HP) Spare Cap Read the complete report 20% Wind Energy by 2030: Increasing Wind Energy's Contribution to U.S. Electricity Supply Source: www.compositestoday.com
KraussMaffei ipul pultrusion line for profiles
Development of rebars with epoxy and GF Current production speed <2m/min; development target >3m/min Source: Evonik
KraussMaffei ipul pultrusion line for rebars
Cooperation partner Thomas Technik Machines for radius, curves and frames
Agenda Global pultrusion market overview and trends ipul pultrusion technology by KraussMaffei KraussMaffei: Your partner for new developments and turnkey solutions Joint developments KM s offer to our customers
KM s offer to our customers 130 engineers and process experts World leader in engineeringand process-expertise in highly reactive matrix materials and composite technologies (polyurethane, epoxy, polyamide) 15 composites technologies > 1000 composite turn key solutions > 60 years of experience with reactive resins
KM s offer to our customers One independent supplier of the complete turnkey pultrusion line incl. metering machine with one central control and process support
KM s offer to our customers Global sales and service structure 4,500 employees 1,400sales and service experts > 60 locations
KM s offer to our customers Global composite network to support our customers from the first idea to serial production > 200 participants > 600 contacts with pultrusion experts
KM s offer to our customers Turnkey pultrusion systems Design and engineering of injection boxes and tools Individual engineering of the metering machines and pultrusion lines is possible according to the requirements of the customer Automation of process steps Intuitive operator control of the complete line High performance production High production speed of > 3m/min: Increase in productivity and profitability (depending on matrix and profile geometry) Improvement of the process control Process development support Development of final products incl. certification by our partners Increase functionality of the profiles