Engineering Passion. More speed in pultrusion: ipul by KraussMaffei Competence Day Pultrusion Daniel Lachhammer & Wolfgang Hinz

Similar documents
Pultrusion is a portmanteau that combines pull and extrusion as materials are pulled through the process. It refers to a continuous manufacturing

WE Kunststoff-Technik GmbH WE System GmbH KHL Interior GmbH

YOUR PARTNER FOR RELIABLE PROCESS SOLUTIONS IN BONDING, SEALING, CASTING AND MORE...

WIND FARM MANAGEMENT YOUR INVESTMENT FUTURE ORIENTATED AND SECURE

Press release. Pioneering spirit "live" Enthusiastic crowd at the KraussMaffei Competence Forum. Celebrating 180 years of innovative technology

Powermat Series. The Revolutionary New Moulder Concept

Dr. Ingo Mählmann, Senior Manager Product Management Nonwoven. Hofer Vliesstofftage 2015 Spunbond Technology for Durable Nonwovens

PERFECTION AND DIVERSITY

Rising to the challenge Weingärtner multi product machining Center mpmc for turbine shafts with tools from Cutting Solutions by CERATIZIT

Resin Casting and Impregnating Technology from the Expert

XPERION COMPONENTS CFRP THE MATERIAL FOR YOUR INNOVATIONS FOR INNOVATORS. FOR PATHFINDERS. FOR YOU.

WEINIG tool grinding machines

0226/18-V1-02 IMTEC HR. High mechanical Resistance fastener for composite materials

Finger jointing lines CombiPact

Fluid Technology Automation Technology smart buildings Technology

Global Subsea University Alliance: Subsea education and research programs. Prof Brian Evans Curtin University, Perth Australia

Horizontal finger jointing lines HS

Unimat-Series. The flexible moulder for planing, sawing and profiling

Unimat-Series. The flexible moulder for planing, sawing and profiling

Manufacturing Machinery and Multidisciplinary Approach

Australian Approaches to Innovation and Transitioning to a Low Carbon Economy Lessons for Quebec

Technical services for preparation, support and measure product and process innovation

Exploring the full potential of Industry 4.0 in plastics processing

THE ARCOR WAY: A PASSION FOR PRECISION

Edge banding machines Ambition KDF 440 edition

your long-term reliable partner

Turning the wheels of your success

OLBRICH GmbH, Germany Technical Textiles

ABOUT ASTRO TECHNOLOGY

BRIEF OVERVIEW OF THE CERTI SYSTEM

MINAM 2.0. Industrial and Regional Clusters in MINAM 2.0. Christine Neuy, MST BW e.v. / MicroTEC Südwest

Power Engineers Company

Future Production and new materials in the Industry

KASTO. From the Beginning. Metal Sawing Machines and Storage Systems for Workshops.

Kistler View2015. Smart Measuring Solutions for Self-Regulated Production Processes. Get Better. With Kistler.

High level Access solutions. Expertise and know-how from the specialists. English

The Colbond acquisition. Performance Innovation Growth. Steve Good, MD Technical Textiles Division

DRIVING YOUR PERFORMANCE. A Member of Brückner Group

COMPREHENSIVE ONLINE TRAINING FOR SCIENTIFIC INJECTION MOLDING

Edge banding machines Ambition

DMLS OF INJECTION MOULD INSERTS FROM 2004 UNTIL TODAY

HIGH TECH FOR HIGH PURITY

Swastik Technocast Limited

Delivering structural shell V126 at half the capex. by Rob Sauven, VP, Wind Capture Systems


Electrically Conductive Polymers: Latest Development Opportunities

SURVEY REPORT

Injection Moulding Of Plastics

Invisible. Critical. Advanced sealing solutions for demanding industrial applications

Welding systems for industrial and fencing mesh Systems MG950, MG900, MG700, MG600, Syrocut and POSIWELD

Passion for Performance.

Designed by nature. Produced by us.

CPC s Primary Objectives

Welcome! David Firth Regional Director

ADHESIVES COATINGS. Surface Finishing. HotCoating roll material

Innovation collaboration stepping stone for effective business development

Jana Laboratories Inc. 280B Industrial Pkwy South Aurora, Ontario L4G 3T9 Phone:

KIMST. Create Dreams and the Future of the Oceans. KIMST takes the initiative in Marine R&D Innovation

MEXICO 2030 BEFORE THE FOURTH INDUSTRIAL REVOLUTION: PROPOSALS FOR PRODUCTIVITY, GROWTH AND SOCIAL INCLUSION. Executive Summary

FRIMO Your Global Technology Partner.

Cubic Technical Solutions

Facing the Future: Additive Manufacturing SECOND ROUND. Call for Partners: Consortium Study. Our partners:

PROGRESS IN BUSINESS MODEL TRANSFORMATION

YOUR PARTNER FOR CHALLENGING PROJECTS

An Introduction to Vacuum Casting and the High Performance of Nylon (PA6) It takes just 1 day to complete a silicone mold

A European Perspective for Electronic Industry in Latin America

Additive Manufacturing: A New Frontier for Simulation

COSMO Adhesives. Window and door construction 01/18. made by Weiss

Global Acrylic Resin Market

Cube Plus Fast, precise, efficient. S4S planing with no setup!

CSM High-Voltage Measurement Systems

GRAPHIC Solutions. Your single source for OEM Components. ENGINEERS, FABRICATORS & INSTALLERS OF OEM COMPONENTS A DIVISION OF INPS GROUP

global THINKING. EXTREME PRECISION. PROVEN RESULTS.

Your partner for challenging projects

ENGINEERING IDEAS. Technology Full of Innovative Power

My Company. Simply Safe.

General Presentation. EARTO WORKING GROUP Quality and Excellence in RTO Management. Presentation

FlexiRip»JrionLine«Universal sawing centre the perfect fit for any size company

Data Life Cycles in Future Residential Multi Commodity Energy Management Systems

PRECISION ENGINEERED PRODUCTS FOR THE MEDICAL DEVICES SECTOR

ADDING VALUE TO YOUR BUSINESS

Fascination Welding! MERKLE Company Profile. PLASMA MERKLE ROBOTICS PLASMA CUTTING MIG/ MAG TIG WELDING ELECTRODE AUTOMATION

ZHONGTIAN TECHNOLOGIES CO., LTD ZHONGTIAN TECHNOLOGIES FIBER OPTICS CO., LTD

Royal Edge Engineering. Company Profile

MODULAR HORIZONTAL MACHINING CENTER Xpert-K

WE TURN MECHATRONICS INTO SUCCESS

A 5,000-square-meter surface. 45 employees


Before demand beyond supply

THE COMPOSITE DEVELOPMENTCENTER OF QUEBEC: YOUR R&D RESOURCE FOR JUST-IN-TIME PRODUCTION

e-dialistic future Science Standards Testing

HOT LIGHT POWER TOOLS FROM THE JEWELRY ENGRAVING EXPERTS

AHEAD NEW MX SFT MOLD CARRIER A HEAVYWEIGHT FOR THE LIGHTWEIGHT CONSTRUCTION TECHCENTER LIVE DEMONSTRATIONS AT FAKUMA 2017 FROM FLAWLESS TO HIGH GLOSS

Pilot High Performance Production through 3D Printing. Coen de Graaf - Chemnitz,

New Concepts and Trends in International R&D Organisation

Lumberg [Discover Agility]

High level Access solutions. Hailo Wind Systems. Innovations for a global market. English

Outstanding performance starts with the selection of your masterbatch partner. Your expert in masterbatches and compounds. sukano.

FRAUNHOFER INSTITUT FOR MANUFACTURING ENGINEERING AND AUTOMATION IPA DRIVE SYSTEMS AND EXOSKELETONS

Pelastar TLP Floating Wind Turbine Foundation

Transcription:

Engineering Passion More speed in pultrusion: ipul by KraussMaffei Competence Day Pultrusion 28.06.2017 Daniel Lachhammer & Wolfgang Hinz

Agenda Global pultrusion market overview and trends ipul pultrusion technology by KraussMaffei KraussMaffei: Your partner for new developments and turnkey solutions Joint developments KM s offer to our customers

Agenda Global pultrusion market overview and trends ipul pultrusion technology by KraussMaffei KraussMaffei: Your partner for new developments and turnkey solutions Joint developments KM s offer to our customers

Global pultrusion market by industry in 2016 in $ mio. Total shipment was $ 1,542 mio 95 6% 87 6% 53 4% 340 22% The global pultrusion market is forecast to grow at a compound annual growth (CAGR) rate of 5.1% 174 11% Consumer goods Building/Construction Chemical 215 14% 311 20% Others Infrastructure Electrical Transportation 267 17% Cooling tower Sales in million US Dollar Source: Lucintel Growth Opportunities in the Pultrusion Market

Global pultrusion market in 2015 in $ mio. Total Shipment was $ 1,459 Mio. Highly fragmented market 350 (regional) pultruders Top 10 = 40% market share 938; 64% 522; 36% 107; 7% 104; 7% 85; 6% 56; 4% 41; 3% 36; 3% 33; 2% 21; 2% 20; 1% 19; 1% Strongwell Corp Exel Composites Werner Company Glasforms Inc Bedford Reinforcement JAMCO Tecton Creative Pultrusion Teel Plastics Fiberline Others Sales in million US Dollar Source: Lucintel Growth Opportunities in the Pultrusion Market

Pultrusion market growth/per year The best performing composite applications in the global pultrusion market Window Profiles Rebars Transportation Decking Grating 10,4% 10,2% 6,2% 5,7% 5,2%

Agenda Global pultrusion market overview and trends ipul pultrusion technology by KraussMaffei KraussMaffei: Your partner for new developments and turnkey solutions Joint developments KM s offer to our customers

Pultrusion with open bath vs. Pultrusion with injection box Open bath Injection box

The Revolution in Pultrusion

Agenda Global pultrusion market overview and trends ipul pultrusion technology by KraussMaffei KraussMaffei: Your partner for new developments and turnkey solutions Joint developments KM s offer to our customers

Your partner for new developments and turnkey solutions New low pressure metering machines Complete ipul pultrusion lines Joint developments with material suppliers Partnership with Thomas Technik + Innovation Development capacities in our laboratory

Your partner for new developments and turnkey solutions New low pressure metering machines for 2K polyurethane, 2K epoxy and 2K polyamide which you can add to your existing pultrusion lines Complete ipul pultrusion lines Joint developments with material suppliers Partnership with Thomas Technik + Innovation Development capacities in our laboratory

Your partner for new developments and turnkey solutions New low pressure metering machines Complete ipul pultrusion lines for profiles or rebars from one independent supplier with global sales and service structure Joint developments with material suppliers Partnership with Thomas Technik + Innovation Development capacities in our laboratory

Your partner for new developments and turnkey solution New low pressure metering machines Complete ipul pultrusion lines Joint developments with material suppliers to offer the right process setup for new customers Partnership with Thomas Technik + Innovation Development capacities in our laboratory

Your partner for new developments and turnkey solution New low pressure metering machines Complete ipul pultrusion lines Joint developments with material suppliers Joint partnership with TTI to industrialize the radius pultrusion Development capacities in our laboratory

Your partner for new developments and turnkey solution New low pressure metering machines Complete ipul pultrusion lines Joint developments with material suppliers Joint partnership with Thomas Technik + Innovation Development capacities in our laboratory lines for material trials or prototyping

Agenda Global pultrusion market overview and trends ipul pultrusion technology by KraussMaffei KraussMaffei: Your partner for new developments and turnkey solutions Joint developments KM s offer to our customers

Development of window and door profiles with PU and GF Current production speed 0.4m/min; development target 1.5m/min Producer: Internorm

Development for wind turbine blade spar caps with epoxy with CF Current production speed 0.4-0.5m/min; development target >1.5m/min Upper (LP) Spare Cap Lower (HP) Spare Cap Read the complete report 20% Wind Energy by 2030: Increasing Wind Energy's Contribution to U.S. Electricity Supply Source: www.compositestoday.com

KraussMaffei ipul pultrusion line for profiles

Development of rebars with epoxy and GF Current production speed <2m/min; development target >3m/min Source: Evonik

KraussMaffei ipul pultrusion line for rebars

Cooperation partner Thomas Technik Machines for radius, curves and frames

Agenda Global pultrusion market overview and trends ipul pultrusion technology by KraussMaffei KraussMaffei: Your partner for new developments and turnkey solutions Joint developments KM s offer to our customers

KM s offer to our customers 130 engineers and process experts World leader in engineeringand process-expertise in highly reactive matrix materials and composite technologies (polyurethane, epoxy, polyamide) 15 composites technologies > 1000 composite turn key solutions > 60 years of experience with reactive resins

KM s offer to our customers One independent supplier of the complete turnkey pultrusion line incl. metering machine with one central control and process support

KM s offer to our customers Global sales and service structure 4,500 employees 1,400sales and service experts > 60 locations

KM s offer to our customers Global composite network to support our customers from the first idea to serial production > 200 participants > 600 contacts with pultrusion experts

KM s offer to our customers Turnkey pultrusion systems Design and engineering of injection boxes and tools Individual engineering of the metering machines and pultrusion lines is possible according to the requirements of the customer Automation of process steps Intuitive operator control of the complete line High performance production High production speed of > 3m/min: Increase in productivity and profitability (depending on matrix and profile geometry) Improvement of the process control Process development support Development of final products incl. certification by our partners Increase functionality of the profiles