August 2007 E5 Limit Switch Style, Modular PG.05E.2.T.E E5 Modular Limit Switch Style Contents Overview...................... Model Selection, Assembled Sensors............. 2 Model Selection, Sensor Heads.................. 4 Model Selection, Sensor Bodies................. 6 Model Selection, Logic Modules................. 6 Model Selection, Receptacles...... 7 Model Selection, Compatible Connector Cables.............. 7 Wiring Diagrams................ 8 Model Selection, Accessories...... 8 Specifications.................. 0 Dimensions................... 0 Cutler-Hammer E5 Limit Switch Style Modular Sensors from Eaton s electrical business are available in thru-beam, reflex, polarized reflex, diffuse reflective and fiber optic sensing modes to solve a wide variety of sensing applications. Modular, plug-in components are easy to maintain, meaning less downtime and reduced inventory. Choose between 2-wire sensors with AC/DC operation and 4- wire sensors in either AC or DC styles. Connection options include terminal, mini-connector and various lengths of cable. Sensors can be ordered in component form or as fully assembled units. Approvals UL Listed CSA Certified (where shown) Modular Construction and a Variety of Operating Modes Head Can Be Mounted in Any of Four Positions Viton Gasket Seals Throughout Rugged Zinc Die Cast Housing Conduit, Cable and Connector Wiring Options Product Features Choose from five different sensing modes including fiber optic All heads feature a selector switch for light or dark operation Heads Available in Five Sensing Modes Sensitivity Adjustment on Select Models Sensor Bodies Available for AC and DC Operation A Variety of Receptacles Meet Your Wiring Needs Logic modules are available to provide additional control functions Rugged construction, ideal for industrial environments Viton gaskets ensure a positive seal and high chemical resistance Sensor heads can be rotated to any of four positions Components are interchangeable with E5 proximity sensors Sensors accommodate both U.S. and DIN mounting dimensions Sensor bodies feature bifurcated engagement prongs for a reliable electrical connection when plugging into receptacle stabs Unless otherwise noted, the products contained in this document are not designed or intended for use in human safety applications. For Customer Service in the U.S. call -877-ETN CARE (386-2273), in Canada call -800-268-3578. For Application Assistance in the U.S. and Canada call -800-426-984. PG.05E.2.T.E
2 E5 Limit Switch Style, Modular August 2007 Model Selection Assembled Sensors Reflex, Diffuse Reflective and Thru-Beam Assembled Sensor Sensor Body and Receptacle 2-Wire Sensors 4-Wire Sensors Operating Voltage 20 264V AC/DC 20V AC Output N.O. or N.C. N.O. and N.C. Complementary Sensor Body Receptacle E5SAL E5SCL E5SCN Accepts Logic Modules 0 30V DC N.O. and N.C. Complementary E5SNL NPN E5SPL PNP E5RA E5RC E5RCB E5RN E5RN Sensor Heads Sensing Range Time Reflex 8 feet (5.5m) Standard Sensing Beam Catalog Number Sensor Head Only Catalog Number Assembled Sensors with Head, Sensor Body and Receptacle Infrared E5DP E5ALP E5CLP E5CNP E5NLP E5PLP 35 feet (0.7m) Standard E5DP3 E5CLP3 E5CNP3 E5NLP3 E5PLP3 Polarized Reflex 5 feet (4.5m) Standard Visible Red E5DP5 E5CLP5 E5CNP5 E5NLP5 E5PLP5 Diffuse Reflective Thru-Beam Detector 8 inches (200 mm) 8 inches (450 mm) Standard Fast Standard 40 inches (m) Standard 300 feet (90m) Standard Infrared E5DP2 E5ALP2 E5CLP2 E5CNP2 E5NLP2 E5PLP2 E5DP22 E5CLP22 E5CNP22 E5NLP22 E5PLP22 E5DP6 E5CLP6 E5CNP6 E5NLP6 E5PLP6 E5DP4 E5CLP4 E5CNP4 E5NLP4 E5PLP4 E5DC E5ALC E5CLC E5CNC E5NLC E5PLC Thru-Beam Source 300 feet (90m) Infrared with visible red alignment aid E5DEL E5DED E5ELA (20V AC Operation) E5EDN (0 30V DC Operation) All sensor heads feature a light or dark operation selector switch which reverses the output function. Logic modules must be ordered separately, see Page 6. These sensor bodies are rated NEMA 4, 4X and 3. Includes sensor head mounted to sensor body. Head can be rotated to any of four discrete positions on body, 90% apart, but is not separate from body. Receptacles feature terminal wiring with a /2" NPT thread at the conduit entrance. Other connection options are available (see below and Page 7). Connection Option Suffix Example 20 mm thread at the conduit entrance 20 E5ALP20 Built-in Mini-Connector with epoxy filled receptacle 2-wire, 3-pin connector P3 E5ALPP3 4-wire, 5-pin connector P5 E5CLPP5 Pigtail with Mini-Connector 2-wire, AC/DC T3 E5RAPT3 4-wire, AC T5 E5RCPT5 4-wire, DC T5 E5RNPT5 Pre-wired cable with epoxy filled receptacle 8 feet long S E5ALPS 2 feet long S2 E5ALPS2 20 feet long S20 E5ALPS20 See listing of compatible connector cables on Page 7.
August 2007 E5 Limit Switch Style, Modular 3 Model Selection Assembled Sensors Glass Fiber Optic Assembled Sensor Sensor Body and Receptacle 2-Wire Sensors 4-Wire Sensors Operating Voltage 20 264V AC/DC 20V AC 0 30V DC Output N.O. or N.C. N.O. and N.C. Complementary N.O. and N.C. Complementary Sensor Body E5SAL E5SCL E5SCN Accepts Logic Modules E5SNL NPN E5SPL PNP Receptacle E5RA E5RC E5RCB E5RN E5RN Sensor Heads Sensing Range Time Catalog Number Sensor Head Only Catalog Number Assembled Sensors with Head, Sensor Body and Receptacle Glass Fiber Optic, Standard Fiber Mounting Style Glass Fiber Optic, Collar Fiber Mounting Style (75 mm) 25 inches (650 mm) inch (25 mm) 9 inches (225 mm) (75 mm) 25 inches (650 mm) inch (25 mm) 9 inches (225 mm) Standard E5DF E5CLF E5CNF E5NLF E5PLF Fast E5DF E5CLF E5CNF E5NLF E5PLF Standard E5DF3 E5CLF3 E5CNF3 E5NLF3 E5PLF3 Fast E5DF33 E5CLF33 E5CNF33 E5NLF33 E5PLF33 All sensor heads feature a light or dark operation selector switch which reverses the output function. Logic modules must be ordered separately, see Page 6. These sensor bodies are rated NEMA 4, 4X and 3. Sensing range for diffuse reflective mode for 0.25 inch (3.2 mm) diameter fibers. See Page 5 for complete sensing range specifications. Sensing range in thru-beam mode for 0.25 inch (3.2 mm) diameter fibers. See Page 5 for complete sensing range specifications. Requires glass fiber optic cables for operation (not included), see PG.05E.5.T.E. Receptacles feature terminal wiring with a /2 NPT thread at the conduit entrance. Other connection options are available (see below and Page 7). Connection Option Suffix Example 20 mm thread at the conduit entrance 20 E5CLF20 Built-in Mini-Connector with epoxy filled receptacle 2-wire, 3-pin connector P3 E5CLFP3 4-wire, 5-pin connector P5 E5CLFP5 Pigtail with Mini-Connector 2-wire, AC/DC T3 E5RAPT3 4-wire, AC T5 E5RCPT5 4-wire, DC T5 E5RNPT5 Pre-wired cable with epoxy filled receptacle 8 feet long S E5ALPS 2 feet long S2 E5ALPS2 20 feet long S20 E5ALPS20 See listing of compatible connector cables on Page 7.
4 E5 Limit Switch Style, Modular August 2007 Model Selection Sensor Heads Reflex, Diffuse Reflective and Thru-Beam Sensing Range Field of View Time ON OFF Sensing Beam AC Sensor DC Sensor AC Sensor DC Sensor Adjustments Input Voltage Catalog Number Reflex Polarized Reflex 8 feet (5.5m) 35 feet (0.7m) 5 feet (4.5m) 6 inch (52 mm) 5 feet (4.6m) 2 inch (305 mm) 35 feet (0.7m) 6 inch (52 mm) 5 feet (4.6m) 20 ms 20 ms 30 ms 22 ms Infrared E5DP 20 ms 20 ms 30 ms 22 ms Infrared E5DP3 20 ms 20 ms 30 ms 22 ms Visible Red E5DP5 Diffuse Reflective Thru-Beam Detector 8 inches (200 mm) 8 inches (450 mm) 40 inches (m) 300 feet (90m) inch (25 mm) 4 inches (0m) inch (25 mm) 9 inches (228m).5 inch (38 mm) 40 inches (m) 8 inch (457 mm) 20 feet (6.m) 20 ms 20 ms 30 ms 22 ms Infrared Near/Far E5DP2 ms 0.5 ms 9 ms 0.5 ms Infrared Near/Far E5DP22 20 ms 20 ms 30 ms 22 ms Infrared Near/Far E5DP6 20 ms 20 ms 30 ms 22 ms Infrared E5DP4 0 ms 5 ms 0 ms 5 ms Sensitivity E5DC Thru-Beam Source 300 feet (90m) 36 inch (94 mm) 20 feet (6.m) Infrared with visible red alignment aid 20V AC E5DEL 0 30V DC E5DED All sensor heads feature a light or dark operation selector switch. Reflex ranges are based on a 3-inch retroreflector; diffuse reflective ranges are based on a 90% reflectance white card. These sensor heads have a mechanical Near/Far adjustment which adjust the head for optimum performance at the expected target distance. The adjustment, which move the optics and adjustment indicator, is made before the head is mounted on the sensor body. Excess gain graphs are shown in the Far setting. Includes sensor head mounted to sensor body. Use receptacles E5RA for AC or E5RN for DC sources. Head can be rotated to any of four discrete positions on body, 90 apart, but is not separate from the body. Excess Gain Reflex (3-inch diameter retroreflector). E5DP3 2. E5DP 3. E5DP5 Diffuse Reflective (90% reflective white card) 4. E5DP6 5. E5DP4 6. E5DP2 and E5DP22 Thru-Beam 7. E5DEL and E5DED Sources Using E5DC Detector EXCESS GAIN RANGE (m) 0.03 0.3 3.0 30.5 000 00 2 0 3 0. 0 00 RANGE (feet) EXCESS GAIN RANGE (mm) 2.5 25 254 2540 000 00 4 0 5 6 0. 0 00 RANGE (inches) EXCESS GAIN RANGE (m) 0.3 3.0 30.5 305 000 00 0 0 00 000 RANGE (feet) 7
August 2007 E5 Limit Switch Style, Modular 5 Model Selection Sensor Heads Glass Fiber Optic Sensing Range Time Sensing Thru-Beam Mode Diffuse Reflective Mode ON OFF Beam 0.063 Inch Diameter Fibers 0.25 Inch Diameter Fibers 0.063 Inch Diameter Fibers 0.25 Inch Diameter Fibers AC Sensor DC Sensor AC Sensor DC Sensor Adjustments Catalog Number Standard Fiber Mounting Style 8 inches (200 mm) (75 mm) 25 inches (650 mm) 9 inches (225 mm) 0.6 inch (5 mm) 0.25 inch (6 mm) (75 mm) inch (25 mm) 20 ms 20 ms 30 ms 22 ms Infrared E5DF 0.5 ms 0.5 ms 9 ms 0.5 ms Infrared E5DF Collar Fiber Mounting Style All sensor heads feature a light or dark operation selector switch. Diffuse reflective ranges are based on a 90% reflectance white card. Requires glass fiber optic cables for operation (not included), see PG.05E.5.T.E. Excess Gain 8 inches (200 mm) (75 mm) 0 inches (250 mm) 25 inches (650 mm) 9 inches (225 mm) 40 inches (000 mm) 0.6 inch (5 mm) 0.25 inch (6 mm) 0.8 inch (20 mm) (75 mm) inch (25 mm) 4.5 inches (5 mm) 20 ms 20 ms 30 ms 22 ms Infrared Sensitivity E5DF3 0.5 ms 0.5 ms 9 ms 0.5 ms Infrared Sensitivity E5DF33 20 ms 20 ms 30 ms 22 ms Infrared E5DF4 Diffuse Reflective (90% reflective white card) E5DF and E5DF3 high power sensor head with:. 0.25" fiber bundle 2. 0.094" fiber bundle 4. 0.063" fiber bundle E5DF33 fast response sensor head with: 3. 0.25" fiber bundle 4. 0.094" fiber bundle 5. 0.063" fiber bundle EXCESS GAIN.25 25.4 254 000 00 0 2 3 4 5 RANGE (mm) 2.5 0.0 0. 0 RANGE (inches) Thru-Beam E5DF4 extended range sensor head with:. 0.25" fiber bundle 4. 0.063" fiber bundle E5DF and E5DF3 high power sensor head with: 2. 0.25" fiber bundle 3. 0.094" fiber bundle 6. 0.063" fiber bundle E5DF33 fast response sensor head with: 5. 0.25" fiber bundle 7. 0.094" fiber bundle 8. 0.063" fiber bundle EXCESS GAIN 2.5 254 2540 000 00 0 5 6 7 8 RANGE (mm) 25.4 0. 0 00 RANGE (inches) 2 3 4
6 E5 Limit Switch Style, Modular August 2007 Model Selection Sensor Bodies 2-Wire Sensors AC/DC Operating Voltage Output Protection Output Rating Continuous Type Catalog Number 20 264V AC/DC, 50/60 Hz output, load powered, N.O. or N.C., programmable from head; OFF state leakage current:.7 ma at 20V AC/DC, <2.0 ma at 240V AC Latching short circuit and overload 0.5A E5SAL 4-Wire Sensors AC 20V AC, 50/60 Hz 2 complementary outputs, line powered, N.O. and N.C..0A to 58 (70 ), linearly derated to 0.6A at 76 (80 ) E5SCL E5SCN Shown DC 0 30V DC 2 complementary outputs, line powered, N.O. and N.C. Burden Current: <25 ma OFF state leakage: <00 µa ON state: <2.5V DC Power-Up Delay: <50 ms Reverse polarity.0a to 3 (45 ), linearly derated to 0.3A at 76 (80 ) 0.6A to 04 (40 ), linearly derated to 0.36A at 76 (80 ) Accepts Logic Modules (See chart below) NPN PNP E5SCN E5SNL E5SPL This sensor body is available in a factory-sealed, non plug-in configuration (with 8-foot cable), add 6P to listed Catalog Number. Example: E5SAL6P. Sensor body is black. E5SCN sensor bodies are rated NEMA 4, 4X and 3. Model Selection Logic Modules (for E5SCN Sensor Body Only) Type Description Timing Range Catalog Number ON and OFF Delay Adjustable delay between time object is sensed and time switch function occurs Adjustable delay between time object leaves sensing field and time switch transfers back to non-sensing state 0.5 to 5.0 seconds E5MTB Reset time is 25 ms minimum. Rated NEMA 4, 4X and 3. Repeatability of the timing cycle is ±% at constant voltage, ambient temperature and reset time.
August 2007 E5 Limit Switch Style, Modular 7 Model Selection Receptacles Description Style Details Cable Length Catalog Number Conduit Entrance /2 NPT 20 mm Surface Mount Conduit entrance, front or rear mounting 2-wire, AC/DC E5RA E5RA20 4-wire, AC Gray E5RC E5RC20 Black E5RCB E5RCB20 4-wire, DC E5RN E5RN20 Built-In Mini-Connector Epoxy filled receptacle with pre-wired Mini-Connector 2-wire, AC/DC 3-pin E5RAP3 4-wire, AC 5-pin E5RCP5 4-wire, DC 5-pin E5RNP5 Pigtail with Mini-Connector Epoxy filled receptacle with Mini-Connector mounted on 3 foot (900 mm) cable 2-wire, AC/DC 3-pin 3 feet (0.9m) E5RAPT3 4-wire, AC 5-pin 3 feet (0.9m) E5RCPT5 4-wire, DC 5-pin 3 feet (0.9m) E5RNPT5 Prewired Cable Epoxy filled receptacle with pre-wired 2-wire, AC/DC 3-conductor 8 feet (2.4m) E5RAS E5RA20S 6 gauge, yellow jacketed, type 2 feet (3.6m) E5RAS2 SOOW-A cable. Cable enters through hole threaded for conduit 20 feet (6m) E5RAS20 4-wire, AC 5-conductor 8 feet (2.4m) E5RCS E5RC20S 2 feet (3.6m) E5RCS2 20 feet (6m) E5RCS20 4-wire, DC 5-conductor 8 feet (2.4m) E5RNS E5RN20S 2 feet (3.6m) E5RNS2 20 feet (6m) E5RNS20 Black receptacle is for color compatibility with E5SCN sensor body. See listing of compatible connector cables below. Model Selection Compatible Connector Cables Standard Cables Mini Style Mini Style Straight Female Voltage Style Number of Pins Gauge Length Catalog Number Pin Configuration/Wire Colors (Face View Female Shown) 3-pin 6 AWG 6 feet (2m) CSMS3F3CY602 5-pin 6 AWG 6 feet (2m) CSMS5D5CY602 -Green 2-Black 3-White Current Rating @ 600V 2-pin: 3A 3-pin: 3A 4-pin: 0A 5-pin: 8A -White 2-Red 3-Green 4-Orange 5-Black For a full selection of connector cables, see PG.05.05.T.E. Stocked product, typical order quantities guaranteed in stock.
8 E5 Limit Switch Style, Modular August 2007 Wiring Diagrams (Pin numbers are for reference, rely on pin location when wiring) Operating Voltage Output Terminal and Cable Models Mini-Connector Models (Face View Male Shown) 2-Wire Sensors 20 264V AC or DC 50/60 Hz N.O. or N.C. White L or +V 3 2 4 Black Green L2 or (-) L2 or (-) L or +V 4-Wire Sensors 20V AC 50/60 Hz N.O. and N.C. Red 2 Orange Black White L 3 4 L2 Green L2 N.C. N.O. L 0 30V DC N.O. and N.C. NPN +V Red 2 Orange Black White 3 4 Green (-) (-) +V N.O. N.C. N.O. and N.C. PNP Red Black +V 2 Orange White 3 4 (-) Green (-) +V N.C. N.O. Changing light/dark switch on sensor head will reverse output function (N.O. becomes N.C., and N.C. becomes N.O.). Model Selection Accessories Description Catalog Number Approximate Dimensions in Inches [mm] Universal Mounting Bracket hole, includes mounting hardware, stainless steel E5KH2 Universal Mounting Bracket 2 hole, includes mounting hardware, steel E5KH4 Stocked product, typical order quantities guaranteed in stock.
August 2007 E5 Limit Switch Style, Modular 9 Model Selection Accessories (Continued) Description Catalog Number Approximate Dimensions in Inches [mm] Except Where Noted Machine Mounting Bracket Zinc die cast E50KH3 NOTE: Dimensions in mm [Inches] Stand-Off Mounting Bracket Steel E5KH3 NOTE: Dimensions in mm [Inches] Remote Sensor Head Assembly Permits mounting sensor head up to 3 feet (0.9m) from sensor body E5KRM Connector Cables A variety of cables, connector blocks and accessories Stocked product, typical order quantities guaranteed in stock. See PG.05.05.T.E
0 E5 Limit Switch Style, Modular August 2007 Specifications Description Specification Output Ratings (NEMA D50) AC/DC Models AC Models DC Models Protection Indicator LEDs Enclosure Material Gasket Material Enclosure Ratings Hazardous Locations Ratings Class I Class II Class III Temperature Range Torque Requirements Vibration Shock Humidity NOTE: Our products conform to NEMA tests as indicated, however, some severe washdown applications can exceed these NEMA test specifications. If you have questions about a specific application, contact Eaton s Cutler-Hammer Sensor Applications Department at -800-426-984. Approximate Dimensions in mm [Inches] 0.5A continuous A continuous 0.6A continuous Latching short circuit protection on 2-wire AC/DC and 4-wire DC models Lights when output is ON. One LED for each output Zinc die cast Viton NEMA 3, 3S, 4, 4X, 6, 6P, 2 and 3 (IP67) E5SCN Sensor Body only: NEMA 4, 4X and 3 Division II GRPS ABCD Division II GRPS F and G Division 2-3 to 58 F (-25 to 70 C) Switch Body Screws: 25 30 in-lb; Sensing Head Screws: 4 8 in-lb 0 55 Hz, mm amplitude 30g, ms, /2 sine wave 95% non-condensing Standard Sensor Sensor with Logic Module