P r o d uc t I n f o r m at i o n Omni-Directional Bar-Code Reading Systems A Clear Edge for Your Logistics
O m n i - d i r e c t i o n a l r e a d i n g s y s t e m s t o m e e t a ll d e m a n d s Systems that keep up with the most modern logistical demands. You want to optimise your transport and information logistics processes. With SICK s OPS (Omni Portal System) you have a bar-code reading system suitable for the most modern logistical demands. OPS, the omni-directional reading system from SICK, is a technically optimised complete system for identifying bar codes on goods and other articles. The use of individual scanners allows the realisation of the ideal configuration for your appli cation. More than 2000 installations worldwide demonstrate the reliability and effi ciency of the OPS. SICK. Where everything is unified. OPS290 OPS490 SICK is one of the few manufacturers offering a comprehensive system solution: from the electronics, photoelectric switches and evalu a tion software to commissioning and worldwide Service. If desired, we will also support you during project planning and with the engineering of your plant. SICK systems: An all-embracing concept. Software and hardware from a single source Supplementary performance: engineering support All project processes certified acc. to ISO 9001 One contact will be responsible for supporting your project from start to finish. Even hard-to-read and dirty bar codes are reliably detected with SMART code recognition technology. 2 o m n i - d i r e c t i o n a l b a r - co d e r e a d i n g s y s t e m s S i c k OPS-system advantages: Modular design permits individual adaptation to your application Excellent performance Real-time autofocus function without additional components for detection of object distances Use of CLV490 high-end scanners and/or compact CLX490 omni scanners Parameter-memory in scanner connection plug and quick-action lock system simplify device replacement Variety of bus connection modules can be integrated High level of operational reliability Highly cost-effective
R e m o t e D i a g n os t i c Tool RDT 4 0 0 Monitor and analyse scanner systems worldwide: RDT400 The RDT400 graphic display tool allows scanner systems to be monitored, and any sources of error analysed, from anywhere in the world via the Ethernet. Functions of the RDT400 RDT supports ALIS and omni systems from SICK Connection of up to 64 scanner systems via Ethernet Support of scanner systems consisting of max. 24 in dividual scanners Detailed display of system performance: - Total system performance - Long-term read rates - Detailed read rates - Hourly read rates - Single scanner statistics - Read positions - Multi-read histograms Remote monitoring and download of log files via modem or Internet/Intranet Monitoring of system performance: - Automatic checking of system read rates - Automatic checking of individual read rates - Programmable alarm threshold for monitoring read rates The RDT400 advantages: Display and monitoring of scanner systems Display at any workstation or PC Use via existing network infrastructures such as Ethernet Use via standard technologies such as web browsers or TCP/IP Preventive maintenance through permanent monitoring of system performance Online installation support S i c k o m n i - d i r e c t i o n a l b a r - co d e r e a d i n g s y s t e m s 3
Th e C L X 4 9 0 C o m p a c t O MNI S c a n n e r s i n g l e - s i d e r e a d i n g f o r n a r r ow p at h w i d t hs o f up t o 4 0 0 m m The all-in-one solution: CLX490. Get your logistics in shape for the Internet business of tomorrow. As markets become more and more deeply involved in the Internet, and demands for speed and quality increase, logistics solutions that can keep pace are in demand. SICK solutions like the compact omni scanner ensure that your logistics will keep up with the market demands of the future. SICK is your best source for electronic commerce equipment. Because SICK provides the technology requirements for your e-logistics concepts of tomorrow. C L X 4 9 0 co m p a c t O MNI sc a n n e r CLX490-system advantages: Identical scanning frequency and decoding output to the CLV490 bar-code scanner Real-time Autofocus feature and processing of readgate and path information (tracking) in stand-alone applications Bar-code scanners can be used in an Omni Portal System, e. g. as additional side scanners Reading field height 250 200 0.3 mm 150 0.35 mm 100 0.5 mm 50 0 Reading conditions: -50-100 -150-200 -250 code 128 Print contrast: >90 % Ambient light: <2,000 lx Tilt: omni-directional Pitch: 15 to +15 Skew: 15 to +15 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 Reading field diagram CLX490 4 Test code: o m n i - d i r e c t i o n a l b a r - co d e r e a d i n g s y s t e m s S i c k Reading distance
Efficient and economical SICK solutions can be used in document handling, for example. Makes device replacement simple: all parameters are stored in con nec tion plug. 152.6 208 CLX490 Compact Omni Scanner 114 142 114.7 175.5 33.5 10 3 11.2 43 56 78.5 10 21 38 12 All dimensions in mm 10 Scanner design X scanner (2 lines offset from each other at a 90 angle) Light source Laser diode, red light (λ = 650 nm) Laser class 2 (acc. to EN/IEC 60825-1) Ambient light compatibility 2,000 lx (on bar code) Scanning frequency 600 to 1,200 Hz Operation and parameterization With Windows based CLV Setup configuration software or command strings Displays 4 LED status displays Data interfaces Host: RS 232, RS 422/485; Terminal: RS 232 Switch inputs /outputs 6 x IN/4 x OUT Electrical connection 2 x 15-pin D-Sub HD plugs Operating voltage 18 to 30 V DC Power consumption Typically 11 W, max. 16 W Housing Aluminum die cast Enclosure rating IP 65 (acc. to EN 60529/A1) Protection class Class III (acc. to EN 61140) EMC test Acc. to EN 61000-6-2, EN 61000-6-3/A11 Weight Approx. 2.0 kg Temperature (operating /storage) 0 to +40 C/ 20 to +70 C S i c k o m n i - d i r e c t i o n a l b a r - co d e r e a d i n g s y s t e m s 5
The OPS400 OMNI Portal Scanner single- side reading for path widths of up to 800 mm Complete performance in compact design: OPS400 The complete solution for omni-directional readings. The OPS400, with its simple operation, is the compact solution for omni-directional reading tasks. The functionality of a complete Omni Portal System is integrated in a single housing, covering the same path width at the same scanning frequency. o P S 4 0 0 O M N I P o r ta l S c a n n e r OPS400-system advantages: Compact housing Plug-and-play (optimised CLV Setup) Integrated tracking for minimum object distances Scanning /decoder frequency max. 1,200 Hz Real-time autofocus function Variants: standard, high or low density No supplementary components necessary for detection of object distances Reliable code recognition in real time through SMART technology Flash-PROM for Firmware Reading field height 600 400 0.3 mm 0.35 mm 0.5 mm 200 0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 0-200 -400-600 Reading conditions : Test code: code 128 Print contrast: >90 % Ambient light: <2,000 lx Tilt: omni-directional Pitch: 15 to +15 Skew: 15 to +15 Reading field diagram for OPS400 standard density Reading distance 6 omni- directional bar- code reading sys tems Sic k 2 0 0 8-0 6
OPS400 Omni Portal Scanner Scanner design X scanner (2 lines at 90 to one another) Light source Laser diode, red light ( λ = 650 nm) Laser class 2 (acc. to EN/IEC 60825-1) Ambient light compatibility 2,000 lx (on bar code) Scanning frequency 600 to 1,200 Hz Path width covered 800 mm (standard and low density) 700 mm (high density) Operation and parameterization With Windows based CLV Setup configuration software or command strings Indicators 26 LED status and function indicators Data interfaces Host: RS 232, RS 422/485; Terminal: RS 232 Switching inputs/outputs 16 x IN/4 x OUT/1 x OUT relay Electrical connection 2 x 9-pin D-sub plugs/terminals Operating voltage 85 to 264 V AC (100 to 240 V AC +10 %/ 15 %) Power consumption Typ. 30 W, max. 70 W Housing Sheet steel with aluminium top and base Enclosure rating IP 54/optics IP 65 (acc. to EN 60529) Protection class Class III (acc. to EN 61140) EMC test Acc. to EN 61000-6-2, EN 61000-6-4 Weight Approx. 10.7 kg Temperature (operation/storage) 0 to +40 C/ 20 to +70 C All dimensions in mm S i c k o m n i - d i r e c t i o n a l b a r - co d e r e a d i n g s y s t e m s 7
Th e O P S O MNI P o r ta l S y s t e m w i t h f l e x i b l e p at h w i d t hs A system to meet all demands: OPS Application-specific configuration. The OPS can be precisely adapted to your application as a result of the good performance of the CLV490 bar-code scanners and optimised system configuration regarding the number and position of the scanners. Result: the system s high levels of reliability and cost-effectiveness. C LV 4 9 0 h i g h - e n d b a r - co d e sc a n n e r w i t h a u t o f ocus f u n c t i o n CLV490 *) bar-code scanner advantages: Integrated decoder with real-time Scanning rates of up to 1,200 Hz No maintenance decoding Low energy requirement: typically Real-time autofocus function 11 W/with oscillating mirror 13 W SMART code recognition Extremely high depth-of-fields even High enclosure rating of IP 65 Laser class 2 with small module widths Smallest size in the high-end range Tilt-independent from 45 to Low weight +45 *) The OTS/OTC evaluation unit: acquired bar-code information is transferred to a host online. See CLV490 Product Information for details OTS/OTC evaluation unit advantages: Processes read-gate and path information (tracking) Controls bar-code scanner focus and reading Evaluates and filters individual read results Assigns bar-code information to objects Communicates with the host Provides switching outputs Runs statistical analyses Monitors the system Displays system status S i c k o m n i - d i r e c t i o n a l b a r - co d e r e a d i n g s y s t e m s 8
The OPS OMNI Por tal Sys tem with flexible path widths Performance down to the smallest detail. Type OTS OTC No. of bar-code scanner per system Max. 24 No. of objects per reading field Types of bar codes Length of bar codes Max. 15 (auto-discriminating) Code 39, code 128, code 93, codabar, EAN, EAN 128, UPC, 2/5 interleaved Max. 50 characters (max. 600 characters over all bar codes per read interval) Print ratio 2:1 to 3:1 No. of multiple readings 1 to 99 Optical indicators Read cycle Host data interface Data transfer rate 26 LED status and function indicators Switching inputs trigger 1, 2 and 3 /software trigger (host interface) RS 232 or RS 422/485, data output format adjustable, optional bus connection 300 to 57,600 bd Protocols SICK Standard, SICK-CLX200 Network, 3964(R)/RK512/Crisplant S 2000 Physical configurations Terminal data interface Function-switching inputs Function-switching outputs Electrical connections Stand-alone, network (bus), daisy chain (pass-through or master/slave) RS 232, 9,600 bd, 8 data bits, no parity, 1 stop bit, fixed output format 16 (all inputs are visualised by LED, opto-uncoupled, U imax = +30 V, reverse-polarity protected) trigger 1 to 3, path increment 1 to 2, sensor 1-1 to 1-7, sensor 2-1 to 2-4 4 ( outputs 1 to 4 ) PNP, I omax = 30 ma, short-circuit protected, adjustable impulse length (10 to 990 ms/100 to 9,900 ms), selectable result indicator function 1 ( relay output ) 24 V DC; max. 1.5 A; 250 V DC; max. 0.2 A; 250 V AC; max 1.5 A; adjustable input length (10 to 990 ms/100 to 9,900 ms), selectable result indicator function 1 x AUX connection (9-pin D-sub plug for diagnosis, serial) 1 x CAN connection (9-pin D-sub socket) Operating voltage 230 V AC (115 V AC) 15 %/+10 % 24 V +20 %/ 10 % Housing Sheet steel, lacquered, reading window made of PC Aluminium cont. cast profile Enclosure rating IP 65 (acc. to EN 60529/A1) IP 20 Protection class Class III (acc. to EN 61140) EMC/vibration/shock tests Acc. to EN 61000-6-1, EN 61000-6-2, EN 55011/A1/A2; acc. to IEC 68-2-6 Test FC; acc. to IEC 68-2-27 Test EA Weight Approx. 10.3 kg (incl. power supply unit and automatic fuse) approx. 1.3 kg Ambient operating / storage temp. 0 to +50 C/ 25 to +70 C Max. relative humidity 90 %, non-condensing Standard configurations OPS290 2 CLV490 line scanners 45 to transport direction Scanning rate: 1,200 Hz per scanning line Cover for 0.35 to 0.5 mm: Width/Height: 800 mm Speed: 3 m/s OPS490 4 CLV490 line scanners 45 to transport direction Scanning rate: 1,200 Hz per scanning line Cover for 0.35 to 0.5 mm: Width: 1,500 mm Height: 800 mm Speed: 3 m/s 9 omni- directional bar- code reading sys tems Sic k 2 0 0 8-0 6
O U R C o m p e t e n c e i n t h e b u s i n e s s s e g m e n t s Fa c t o r y a u t o m at i o n L o g i s t i c s a u t o m at i o n P r o c e s s a u t o m at i o n With its intelligent sensors, safety systems, and auto ident applications, SICK realises comprehensive solutions for factory automation. Sensors made by SICK form the basis for automating material flows and the optimisation of sorting and warehousing processes. Analyzers and Process Instrumentation by SICK MAIHAK provides for the best possible acquisition of environmental and process data. Non-contact detecting, counting, classifying, and positioning of any types of object Accident protection and personal safety using sensors, as well as safety software and services Automated identification with bar code and RFID reading devices for the purpose of sorting and target control in industrial material flow Detecting volume, position, and contours of objects and surroundings with laser measurement systems Complete systems solutions for gas analysis, dust measurement, flow rate measurement, water analysis or, respectively, liquid analysis, and level measurement as well as other tasks 8008950/S884/ SS/FD Printed in Germany () Subject to change without notice 00 WB int31 Worldwide presence with subsidiaries in the following countries: Australia Belgium/Luxembourg Brasil Ceská Republika China Danmark Deutschland España France Great Britain India Israel Italia Japan Nederlands Norge Österreich Polska Republic of Korea Republika Slovenija România Russia Schweiz Singapore Suomi Sverige Taiwan Türkiye USA/Canada/México Please find detailed addresses and additional representatives and agencies in all major industrial nations at www.sick.com Handed over by: SICK AG Waldkirch Germany www.sick.com