Luxus ScreenWall Series O W N E R S M A N U A L Wall mount / standard Wall mount / wraparound Stage fly (hanging) mount Quick Snap wall mount T-stand self-supporting Aperture mount Tilt frame Electric Tilt To the Owner Installation Instructions Screen Care Maintenance SWS-0209 T O THE INSTALLER: BE SURE TO LEAVE THIS MANUAL WITH THE OWNER.
Printed in U.S.A. 2003-2005 Stewart Filmscreen Corporation Stewart Filmscreen reserves the right to make changes to the product specified in this document. From time to time, this document is updated. Current versions of documentation are posted on the Stewart Filmscreen website at www.stewartfilm screen.com.
Luxus ScreenWall Series O W N E R S M A N U A L Contents To the Owner...................................... 2 General Notes for Preparing the Installation.............. 3 Wall Mount Standard............................... 4 Wall Mount Wraparound.............................8 Stage Fly (hanging) Mount.......................... 10 Quick Snap Wall Mount.............................11 T-stand Self-supporting ScreenWall................... 14 Aperture Mount................................... 17 Tilt Frame........................................ 18 Electric Tilt....................................... 20 General Instructions for Attaching Screen to Frame....... 24 Troubleshooting................................... 28 Screen Care and Cleaning.......................... 29 Luxus ScreenWall Series: Owner s Manual 1
TO THEOWNER Congratulations on your purchase of one of the finest optical viewing screens available anywhere in the world! Please take a moment to review this manual, it will help ensure you many years of trouble-free service from your new Stewart Filmscreen product. About the ScreenWall Series Your Luxus ScreenWall or Deluxe ScreenWall fixed frame supports virtually all projection applications. The frame acts as a projection overscan border. The optional Velux finish is designed to absorb any overscanning. The screen fabric attaches to the back of the frame with snap fasteners. The ScreenWall Series also offers a wraparound option. The Deluxe ScreenWall features angled corners and a beveled edge that bring the image area closer to the frame. The Quick Snap features snaps and brackets that move on the frame to allow for adjustments. Rear projection is available as an option. The standard mount is a wall mount; other options include T-stand selfsupporting, stage fly (hanging), tilt, and aperture mounts. Using this manual for installation If you are using this manual to install the ScreenWall, you should be aware that it describes procedures for several types of frames and mounts. You must refer to the section for the type of ScreenWall you are installing. In addition, there are general instructions for attaching the screen to the frame that are provided in a separate section. This procedure is to be performed at a specific step in the overall sequence. For the frame and mount type, refer to the appropriate page: Wall mount (standard screen attachment) Wall mount (wraparound screen attachment) Stage fly (hanging mount) Quick Snap wall mount T-stand self-supporting Aperture mount Tilt frame Electric tilt At the designated point in the installation, you will need to refer to the general instructions for attaching the screen to the frame. 2 Stewart Filmscreen Corporation
GENERAL NOTES FOR PREPARING THE INSTALLATION Before proceeding with the installation of this screen, take time to thoroughly read and understand these installation and operation instructions. All electrical wiring installations must conform to local and national codes and should be performed by qualified service personnel. There are no user-serviceable parts contained within the unit. Preparation Specifications regarding the individual screen dimensions, weight, mounting type, and controls are provided by the factory when the unit is ordered. Before beginning the installation: Check the specifications for the type of frame and mounting to be used. For screens with a motor, prepare for electrical access. Make sure there is a clean surface on which to unroll the screen. Check the size and weight of the screen to be installed so that you can plan for the number of people required for the mounting procedure. You need at least two people to mount the smaller screens; more are needed for larger, heavier screens. You will need: Gloves, for handling the screen. Ladders for the personnel supporting the screen during the mounting process, as needed. A level. Fasteners appropriate for the surface on which the screen is being mounted (See instructions for the type of mount for recommendations.) Drills for making holes to attach brackets to the mounting surface, as needed. Tools for tightening fasteners. Note: Bolts and other fasteners for the screen are standard gauge and sizes used in the U.S., regardless of where they will be installed. For this reason, the sizes are expressed in inches rather than metric measurements. Unpacking Be sure to unpack carefully in a clean area. Use special care when handling the screen so that it does not become soiled or damaged. If you plan to repack your screen and hardware for transportation to another location, you may wish to photograph or make a note of how it was packed. Keep the packing material. Luxus ScreenWall Series: Owner s Manual 3
WALL MOUNT STANDARD Professional mounting techniques should be used. Stewart Filmscreen Corporation cannot be liable for substandard or faulty installations. This section describes assembly of a wall mount ScreenWall that uses the standard method of attaching the screen to the frame (rather than a wraparound attachment). Assembling the frame 1. Connect the four pieces by matching the colored, numbered dots on the ends of the frame pieces. See Figure 1 for the AT 1.5 ScreenWall and Figure 2 for the Deluxe ScreenWall. Wall Brackets 2. Secure frame sections with the supplied 5/8 hex head bolts. Figure 1: Attaching the wall brackets: AT 1.5 ScreenWall Figure 2: Attaching the wall brackets: Deluxe ScreenWall 4 Stewart Filmscreen Corporation
3. Bolt wall brackets to the frame using the supplied 5/8 hex head bolts. See Figure 3 for the AT 1.5 ScreenWall and Figure 4 for the Deluxe ScreenWall. Notes: Depending on the size of the screen, the number of wall brackets may vary. This is a temporary attachment of the wall brackets to the frame for the purpose of positioning the frame and brackets on the wall. Figure 3: Attaching wall brackets to frame AT 1.5 ScreenWall Figure 4: Attaching wall brackets to frame Deluxe ScreenWall Luxus ScreenWall Series: Owner s Manual 5
Positioning the frame and wall brackets To accurately position the frame, you must temporarily attach the wall brackets to the frame, and then position the frame on the wall. 1. Without the screen fabric attached, position the frame and brackets on the wall. 2. Make sure the unit is level and plumb. (You may need to use shims between the brackets and the wall to achieve vertical plumb). 3. Mark the position of the bracket holes on the wall. Refer to Figure 5. 4. Drill holes in the wall as needed. 5. Remove the brackets from the frame and attach them to the wall using the appropriate fasteners (hex lag screws, wall anchors, molly bolts, wood carriage screws, etc.). Refer to Figure 6. Note: Later, when the screen fabric is attached to the frame, you will re-attach the frame to the brackets on the wall. Figure 5: Attaching wall brackets to the wall Figure 6: Wall brackets only on the wall 6 Stewart Filmscreen Corporation
Hanging the frame and screen on the wall 1. Go to the section on attaching a standard screen to the frame (page 24). 2. Attach the ScreenWall to the previously mounted wall brackets using the 5/8 hex head bolts. Figure 7 displays the ScreenWall mounted on the wall brackets. Figure 7: Finished screen attached to wall brackets Luxus ScreenWall Series: Owner s Manual 7
WALL MOUNT WRAPAROUND Professional mounting techniques should be used. Stewart Filmscreen Corporation cannot be liable for substandard or faulty installations. This section describes assembly of a wall mount ScreenWall that uses the wraparound method of attaching the screen to the frame (rather than a standard attachment). Assembling the frame Assemble the frame using the same procedure as for the standard wall mount. Refer to Figures 1 and 3 in the section starting on page 4. Attaching brackets to the wall 1. Position the frame on the wall. 2. Place marks on the wall to indicate where you will make holes for the top brackets. 3. Drill holes in the wall as needed. 4. Attach top brackets to the wall. 5. Hang frame on top brackets. Refer to Figure 9. 6. Place marks for holes where you will place the bottom brackets. 7. Remove the frame and drill holes in the wall as needed. 8. Attach bottom brackets to the wall. Figure 8: Frame displayed with brackets (screen not on) 8 Stewart Filmscreen Corporation
Hanging the frame on the wall brackets 1. Go to the instructions for attaching the screen to the frame using the wraparound method (page 26). Then return to this section. 2. Once the screen is attached to the frame, hang the frame on the wall brackets. First, place the top of the frame on the top mounting pins. 3. Gently stretch the bottom frame member over the bottom mounting pins. The frame member will bend slightly (about 1/2 / 1.27 cm). Refer to Figures 8 and 9. Figure 10 shows the completed installation. Top Bottom Figure 9: Hanging the frame on the wall brackets (left); completed (right) Figure 10: Completed installation of wall-mounted wraparound screen Luxus ScreenWall Series: Owner s Manual 9
STAGE FLY (HANGING) MOUNT Professional mounting techniques should be used. Stewart Filmscreen Corporation cannot be liable for substandard or faulty installations. As an alternative to the wall mount, you can use the stage fly mount to suspend the screen. 1. Assemble the frame. (Refer to the section starting on page 4.) Eyebolt 2. Attach the screen to the frame. (Refer to the section starting on page 24.) 3. Hang the frame from the eyebolts as shown in Figure 11. Figure 11: Completed stage fly mount installation (wraparound screen) 10 Stewart Filmscreen Corporation
QUICK SNAP WALL MOUNT Professional mounting techniques should be used. Stewart Filmscreen Corporation cannot be liable for substandard or faulty installations. This section describes assembly of the Quick Snap wall mount ScreenWall. Assembling the frame 1. Locate the wall studs and determine the mounting location. 2. Insert the sliding nuts that will hold the wall bracket into the channel in the frame. Repeat for each bracket. Refer to Figure 12. Figure 12: Placement of bracket bolt in frame channel Sliding Nut Note: Brackets can slide horizontally so you can position them precisely, to stud locations. 3. Connect the frame members by matching the colored, numbered dots on the ends of the members. Refer to Figure 13. 4. Secure the frame members with the supplied 5/16-18 x 3/4 hex head bolts. 5. Attach the wall brackets to the frame. Secure the brackets with the supplied 1/4-20 x 3/8 button head screw to previously inserted sliding nuts. Figure 13: Frame assembly Lock Washer Button Head Screw Be sure the lock washer is inserted between the button head screw and the bracket. Refer to Figure 14. Figure 14: Attaching wall brackets to frame; detail (inset) Luxus ScreenWall Series: Owner s Manual 11
6. Position the frame against the wall to measure placement of wall mount screws. Keep in mind that the brackets slide horizontally so you can position them precisely. Refer to Figure 15. 7. Drill holes as needed and install the wall mount hardware. You can use the supplied #12 x 1 1/2 Phillips pan head screws or other appropriate fasteners. (For example, wood screws, carriage bolts, and hex head screws.), The keyhole opening is 5/8" with a 1/4" slot. 8. Temporarily hang the frame on the wall mount hardware to ensure that the frame is level ed and properly aligned with the mounting hardware. Remove the frame from the wall, tighten hardware, then back off 1/8 turn. Figure 15: Aligning frame and brackets on wall; detail of bracket (inset) Attaching the screen to the frame 1. Attach the screen to the frame. Refer to the section starting on page 24. Work very carefully around the brackets. 2. Figure 16 shows the completed assembly. Place the frame on the pre-mounted wall screws. Figure 16: Assembled frame with screen attached 12 Stewart Filmscreen Corporation
3. If there are puckers in the screen, you can use a screwdriver to tap the snaps so that the puckers are removed. A movement of 1/16 to 1/8 (1.6 mm to 3.2 mm) is usually sufficient to eliminate puckers. Refer to Figure 17. 4. Place the frame on the pre-mounted wall screws. Figure 17: Tapping snaps to reduce screen puckers Figure 18: Completed Quick Snap screen mounted on wall Luxus ScreenWall Series: Owner s Manual 13
T-STAND SELF-SUPPORTING SCREENWALL Professional mounting techniques should be used. Stewart Filmscreen Corporation cannot be liable for substandard or faulty installations. This section describes assembly of a self-supporting ScreenWall. It may use an optional tilt bar and optional casters. Figure 19: T-Stand Figure 20: T-Stand with optional tilt bar and casters Assembling the frame Each side of the frame may be in one piece, with the sides joined at the corners, or, for larger frames, the longer sides of the frame may have segments that must also be joined. 1. Connect the four pieces by matching the colored, numbered dots on the ends of the frame pieces. See Figures 21 and 22. 2. Secure with the supplied bolts. 3. Go to the section on mounting the screen to the frame (page 24), then return to this section to continue. Figure 21: Standard frame assembly Figure 22: Frame assembly for jointed frames 14 Stewart Filmscreen Corporation
Attaching the back support to the frame (where required) Large screens require a back support. Once the screen is attached to the frame, you can attach the back support. Be sure to protect the surface of the screen from dirt, scratches, and tears. 1. Working in a clean area, set the frame face down. 2. Affix back brace as shown in Figure 23. 3. If applicable, use the baby eye snaps to attach the cables to the corner anchors. Refer to Figure 24. Figure 23: Attaching back brace for large screens Very large screens require cable support in addition to the back brace. Figure 24: Attaching cable used for larger screens Luxus ScreenWall Series: Owner s Manual 15
Attaching T-stands This sections describes how to mount the ScreenWall on T-stands. Standard screen attachment 1. Use the T-stand knobs provided to attach the finished screen to the T-stands. Refer to Figure 25. 2. Hand-tighten the knobs. Follow these instructions when the screen uses the standard attachment to the frame. If the screen uses the wraparound attachment, go to the next section. Figure 25: Attaching T-stand knobs, standard screen attachment Wraparound screen attachment Follow these instructions when the screen uses the wraparound attachment to the frame. If the screen uses the standard attachment, refer to the previous section. 1. Attach the bracket to the frame using the provided screws. Refer to Figure 26. 2. Use the T-stand knobs provided to attach the brackets on the finished screen to the T-stands. 3. Hand-tighten the knobs. Figure 26: Attaching T-stand bracket and knobs, wraparound screen attachment 16 Stewart Filmscreen Corporation
APERTURE MOUNT Professional mounting techniques should be used. Stewart Filmscreen Corporation cannot be liable for substandard or faulty installations. The aperture mount allows you to install the screen into an opening in a wall or wall unit. 1. Prepare the aperture. 2. Assemble the frame as shown in the section starting on page 4. 3. Attach optional aperture mounting brackets, if used. Refer to Figure 27. 4. Attach the screen. Go to the section on attaching screens to the frame on page 24, then return to this section. 5. Carefully insert the frame (with the screen already attached) into the aperture. Take care so that you do not damage the screen. 6. Attach the mounting brackets to the wall with the appropriate fastener. Refer to Figure 28. Optional mounting method Figure 27: Front view: frame, mounting brackets, and screen If you cannot access the area behind the screen, and you want to fasten the screen to the aperture framework, you can drill through the frame and use drywall screws. Figure 28: Rear view: frame, mounting brackets, and screen Luxus ScreenWall Series: Owner s Manual 17
TILT FRAME Professional mounting techniques should be used. Stewart Filmscreen Corporation cannot be liable for substandard or faulty installations. The tilt frame allows you to view the screen flat against the wall or with a tilt from the top. 1. Assemble the frame as shown in Figures 29 and 30. Note : that the assembly is somewhat different for the standard and wraparound screen attachments. 2. Hold the assembled frame to the wall and mark the positions for the mounting hardware, as shown in Figures 31 and 32. 3. Drill holes in the wall as needed. 4. Go to the section on attaching the screen to the frame standard or wraparound (page 24), then return to this section. Figure 29: Frame assembly: Standard screen attachment Figure 30: Frame assembly: Wraparound screen attachment Figure 31: Mounting hardware position Standard Figure 32: Mounting hardware position Wraparound 18 Stewart Filmscreen Corporation
Hanging the screen Once the screen has been attached to the frame, hang the frame on the mounting hardware. Figure 33: Completed installation Standard screen attachment Figure 34: Completed installation Wraparound screen attachment Luxus ScreenWall Series: Owner s Manual 19
ELECTRIC TILT Professional mounting techniques should be used. Stewart Filmscreen Corporation cannot be liable for substandard or faulty installations. The Electric Tilt screen has a motor that allows you to control the screen tilt via an electric control. Assembling the frame 1. Assemble the frame as displayed in Figure 35. Figure 35: Assembling the frame 2. Attach the mounting board as displayed in Figure 36. Figure 36: Adding the mounting board 3. Add the tilt rigging, clips, and wall plates as displayed in Figure 37. Figure 37: Adding the tilt rigging, clips, and wall plates 20 Stewart Filmscreen Corporation
Positioning the frame 1. Before you attach the screen to the frame, position the frame on the wall and mark the location of the fasteners as shown in Figure 38. You must position the frame against the wall before attaching the screen. 2. Drill holes in the wall as appropriate. 3. Go to the section on attaching the screen to the frame (page 24). Attach the screen. 4. Once you have attached the screen, mount the screen on the wall. Figure 39 shows the mounted screen with a view from the top, with the screen in the tilted position. Figure 38: Positioning the frame on the wall (screen not attached) Figure 39: Completed installation, top-down view in tilt position Luxus ScreenWall Series: Owner s Manual 21
Figure 40: Completed installation, front view Electrical connection There are a variety of optional control interfaces that can be connected to the motor. These include: High voltage switch control. Low voltage 3-button switch. Infrared remote control. Video Interface Control System (VICS). 16 gauge - 4 conductor service cord can be used to connect AC power to motor. Caution Professional techniques need to be used when making any electrical connection. A qualified electrician should perform these procedures. Be sure to follow all standard safety procedures for installing electrical devices. Do not disassemble or alter the configuration of the motor or the unit's electrical connections. This may cause injury to you or damage to the product. The electrical connection should be made only to the type of power source indicated on the marking label. 22 Stewart Filmscreen Corporation
Adjusting the limit switch You can use the limit switch to control the amount of tilt. Figure 41 shows the location of the limit switch. Limit switches Figure 41: Limit switch access; detail (inset) There are two limit switches you can use to adjust the tilt of the frame. The yellow limit switch sets the stop position when the frame is moved up to the wall. The white limit switch sets the stop position when the frame is tilted down, away from the wall. To change the stop position when the frame is tilted: 1. Tilt the screen to its current stop position. 2. Locate the white down limit switch. Use a screwdriver to turn the switch in a counterclockwise direction to increase the degree of tilt, and clockwise to decrease the degree of tilt. To change the stop position when the frame is up against the wall: 1. Position the screen to its current stop position. 2. Locate the yellow up limit switch. Use a screwdriver to turn the switch in a counterclockwise direction to move the screen closer to the wall, and clockwise to make the frame stop farther from the wall. Once you have made the adjustment, whenever you operate the tilt mechanism, it will automatically stop at the new position. Luxus ScreenWall Series: Owner s Manual 23
GENERAL INSTRUCTIONS FOR ATTACHING SCREEN TO FRAME This section provides the general instructions for attaching the screen to the frame. DO NOT perform this step UNTIL instructed to do so in the section for the specific type of mount you are using. There are two types of attachment: standard and wraparound. Caution Be careful not to touch or scratch the image surface with fingernails. Do not use any tools to fasten the screen to the frame. Do not fold or crease the screen. Standard attachment Keep in mind that this procedure applies to several types of frame, so the appearance of your frame may be somewhat different than that shown in the illustrations. Unpacking and unrolling the screen The viewing side of the projection screen is rolled to the inside to protect the optical coating. The screen is rolled lengthwise. 1. Remove the screen from the cardboard shipping tube. 2. On a clean floor, unroll screen viewing side up. 3. Allow the paper to unroll between screen back and the floor. (This will keep the screen clean.) Refer to Figure 42. Figure 42: Unrolling the screen 24 Stewart Filmscreen Corporation
Attaching the screen to frame The next step is to attach the screen to the frame. 1. Place the frame over the screen. 2. While lifting the frame with one hand, snap the screen into the frame. Gently allow the screen to stretch onto the snaps. Do not jerk the material, as it can rip. Refer to Figure 43. Attach the snaps on the top corners and top horizontal first. 3. Lift the frame to a vertical position to finish attaching the sides and bottom rows of the snaps. Refer to Figure 44. Figure 43: Lifting frame to snap on screen; top corner first Figure 44: Attaching all top snaps first Luxus ScreenWall Series: Owner s Manual 25
Wraparound attachment 1. On a clean floor or surface, place the frame with the snaps facing down. 2. Remove the screen from the shipping tube. 3. Unroll the screen so that the paper is under the screen. Refer to Figure 45. 4. Place the screen on top of the frame with the paper between the screen and the frame. Refer to Figure 46. The viewing side of the projection screen is rolled to the inside to protect the optical coating. The screen is rolled lengthwise. Paper Figure 45: Unrolling the screen Screen Screen Paper Frame Figure 46: Positioning the rolled out screen over the frame 26 Stewart Filmscreen Corporation
5. Pull out the paper. 6. Wrap the edges of the screen around the frame and snap the screen to the frame. Do not jerk the material, as it can rip. Refer to Figure 48. 7. Apply reinforcement patches to each corner. The curved corners should face the viewing side. Fold corner patches symmetrically around the corners. Refer to Figure 48. Pull out paper Figure 47: Frame positioned on back side of the screen Wrap screen over frame to snap Figure 48: Applying reinforcement patches to each corner; detail of patch (inset) Luxus ScreenWall Series: Owner s Manual 27
TROUBLESHOOTING With reasonable care, you may expect many years of trouble-free use of your Stewart projection screen. Refer to the following guidelines if you encounter a difficulty in the operation of your Stewart Filmscreen. Problems related to electrical or motor function may require a qualified service person or electrician. Should you have a problem that is not addressed here, call the Stewart Filmscreen Corporation. Problem description Probable cause Action to take Dirt, finger prints, marks, etc. on screen surface. Electric Tilt mechanism won't operate. Electric Tilt frame does not move screen (even though power is available). Electric Tilt motor chatters when power is activated. Unit hums in up mode. When up direction is activated, grinding noise occurs. Tilt continues past stop position. Improper handling of screen. No AC power available. Outboard switching problem. Bad connection at switch. Polarity of VICS line may be bad. Can be caused by voltage drop, bad connections, or a defective switch. Motor is straining. Yellow limit switch out of adjustment. Failure to correct can damage motor. Do not use the unit until this problem is resolved. Drop in voltage. White limit switch is out of adjustment. Brush off or use a mild detergent solution with clean rag or cotton swab. Check to see if the circuit breaker has switched off. Reset if needed. Check outboard switching apparatus. Check voltage availability. Contact an electrician. Have an electrician or qualified service person check the connection as follows: If you have a high voltage control switch, check switch line connections. If you have a low voltage control unit, check switch-line connections. If you have a VICS, check line connections, or the mini plugs at the screen input or projector output. Check 12V DC line for correct polarity. Contacts may be sticking tap relay to free contacts. Have an electrician or qualified service person check all hook-ups including all outboard wiring. Have a qualified service person adjust the UP limit switch. Turn the adjusting screw clockwise. Refer to "Adjusting the limit switch" in the "Electric Tilt" section of this manual. Motor requires full voltage. Have an electrician or qualified service person check available voltage. Readjust the DOWN limit switch. Refer to "Adjusting the limit switch" in the "Electric Tilt" section of this manual. 28 Stewart Filmscreen Corporation
SCREEN CARE AND CLEANING General maintenance The surface of your screen is delicate. Special attention to these instructions should be followed when cleaning. A draftsman-style brush may be used to lightly whisk away any loose dirt or dust particles. (This type of brush is usually available at office supply stores.) Stewart Filmscreen has an optional screen cleaning kit that contains the proper type of brush. Contact your dealer if you would like to obtain this cleaning kit. For tougher spots, use a solution of mild detergent and water. Rub lightly using a sponge. Blot with a damp sponge to absorb excess water. Residual water marks will evaporate within a few minutes. Do not use any other cleaning materials on the screen. Contact the factory if you have questions about removing difficult spots. Caution Do not use chemicals or liquid to clean the fabric. VeLux covering Use a lint roller to remove particles from the VeLux material. A brush can be used to comb (lift) the nap of the VeLux material to help eliminate depression marks. Replacement parts and service No user-serviceable parts are contained within the unit. Contact your dealer or the factory if you require part replacement or service. PRODUCT WARRANTY This warranty covers defects in materials and workmanship for a period of one (1) year from the date of installation, not to exceed fifteen (15) months from the date of shipment, provided this product is installed in a normal environment and maintained according to written instructions in the product Owner s Manual. Stewart Filmscreen warrants against loss of usefulness, discoloration or deterioration of optical quality within the warranty period as a result of manufacturing or material defects. A factory authorized returned screen arriving prepaid to our facility for inspection and proved defective due to an inherent manufacturing fault will be repaired or replaced by Stewart Filmscreen Corp oration. This warranty expressly does not cover any costs of removal, installation, framing, or other incidental costs to replacing the screen or returning it to the manufacturer. Should you encounter a perceived product fault or problem, contact your dealer regarding application of this warranty. Luxus ScreenWall Series: Owner s Manual 29
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