创新 Innovation Inovação Inovação 创新 Innovación Innovación Innovation Inovação Precision Engineered Solutions One Team. One Company. 创新 Innovación Innovation Inovação Innovation and Technology Expansive Global Footprint 创新 Innovación Innovación Inovação 创新 Innovation Innovation 创新 创新 Innovation Inovação AUTOMOTIVE INNOVATION
Precision Transmission Engineered Solutions Barnes Engineered Components renowned brands Associated Spring and Seeger-Orbis are a valued partner with leading global automotive OEMs and tiers. We develop and launch innovative precision springs, washers and rings that are vital to the performance of each customer s advanced transmissions/gearboxes. These innovations are designed to tight tolerances and superior precision which are critical for our customers to meet fuel economy and environmental regulations. Our Seeger brand is the global inventor of the retaining ring category, while our Associated Spring brand is a pioneer in spring and stamping technology. Our talented team of engineers and experts continue to partner with our customers to advance our spring, retaining ring, and snap ring technology (process and product) to provide them competitive edge for both traditional internal combustion powertrains and advanced hybrid alternatives. Our Associated Spring brand s arcuate spring portfolio encompasses multiple innovative forming technologies (cold, hot, others) to achieve the ever-increasing precision and fatigue life requirements of Torque Converter Clutches (TCC). Transmission Washers Retaining and Snap Rings Arcuate Springs Other Transmission Solutions Innovación Inovação Innovation 革新 2
Innovative GDi and PFI Fuel Injection Solutions Gas Direct Injection (GDi) is a milestone innovation that has been embraced as an enabler of next-generation traditional fuel-powered engines with the ability to downsize the engine while maintaining the same power performance. To meet global emission regulations, leading OEMs and their suppliers are relying on our Hänggi brand expertise where precision is measured in microns. Our cold-forming, micro-stamping and micro fine-blanking processes have uniquely positioned us to form these components with superior dimensional characteristics. The result is improved quality over competitive processes like MIM (porosity), EDM wire (production rate) and micro-machining (cost). We have extensive expertise with various metals and advanced alloys in thicknesses ranging from 0.04mm to 8.9mm. In addition to our GDi solutions, our Hänggi brand is also a global leader in Port Fuel Injection (PFI) and Multi-Point Fuel Injection (MPFI) technology supplying top OEMs and tiers globally. Our advanced engineering, tooling and precision combined with our team s innovation and expertise provide our customers world-class performance and quality. GDi (injectors) Hänggi GDi Solutions Innovación Inovação Innovation 革新 3
Breakthrough Spring Design: Pushing the Envelope of Material Science and Performance Barnes Engineered Components is proud to offer a portfolio of innovative proprietary products and processes such as IStar and Titan Light Steel (Titan LS ). IStar is an advanced patented induction process for spring technology designed to provide our customers with improved performance, lower mass, superior durability and packaging. Titan LS, combined with IStar technology, utilizes innovative proprietary finishing processes that enable steel material to compete with or exceed the weight to strength performance of titanium at a significant cost savings. Our applications for IStar and Titan LS include: race/performance engine valve, Torque Converter Clutch (TCC) and rebound springs for automotive applications including electric vehicles/hybrid platforms. Rebound Spring Titan Race Performance Springs Innovación Inovação Innovation 革新 4
Advanced Flapper Valve Technology for Automotive Compressors Barnes EC s world-class technology, research and development capabilities meet the most critical compressor component specifications. Our precision flapper and reed valve products deliver the highest quality and optimal lifecycle cost solutions for our customers. Our Associated Spring brand is recognized as a global leader in precision flapper valve components offering superior efficiency and durability in multiple market applications including HVAC for the automotive industry. Our unique innovations in this market include both patented and patent pending technologies that are designed to improve our customers industrial flapper valve performance and durability. These breakthrough product and process innovations such as our proprietary Advanced Valve Technology (AVT ) provide our customers with superior competitive advantages in reduced dead volume, lifecycle cost and material grain flow optimization. Innovación Inovação Innovation 革新 5
World Class Flapper Valve Technology In today s global markets, automotive and industrial compressor manufacturers are seeking competitive advantages to meet the increasing regulatory and environmental requirements. Our Associated Spring brand is a world leading supplier and innovator of engineered and manufactured precision flapper valves, reed valves, assemblies and compressor components. Our expertise and proprietary patented and patent pending technologies are proven to improve our customers valve performance. We are proud to partner with our customers to offer breakthrough innovations to serve them globally with our world-class team expertise and process technologies such as Clean-Edge Blanking and Edge Radius optimization. Clean-Edge Blanking Clean-Edge Blanking is the process of stamping high-tensile, pre-tempered materials to create a maximum edge condition with minimal shear and controlled breakage. It reduces stress risers on the blanked edge, thus increasing fatigue life. This results in the lowest number of fatigue failure initiation sites, which is essential for long-term, consistent performance of stamped parts. It also minimizes burr occurrences and controls edge condition which are critical for customer requirements. Edge Radius Advantages: Eliminates stress-concentrating notches/burrs Symmetrically finishes edge to remove stamping distortions Removes tensile stress from blanking operations Proprietary surface finish requirements for cutting components Controls process to prevent over-finishing ISO Finishing : Maintains equal finish on both sides of component and throughout production lots (from piece #1 to #1,000,000+) Engineering-approved process covering all aspects of finishing Creates superior finished surfaces (as smooth as <0.25 μm Rz maximum) ISO surface finish induces light magnitude of residual compressive stresses improving fatigue life 6
Barnes Engineered Components (EC), with its world-class brands: Associated Spring, Hänggi, Seeger-Orbis, and Associated Spring Raymond, is the leading global supplier of precision custom engineered and ready-to-ship solutions. Engineered Components has a breadth and depth of expertise in automotive, medical, high-tech, aerospace/defense, construction/mining, heavy-duty truck, recreational vehicle and other industrial markets. EC provides a portfolio of state-of-the-art precision solutions that range from springs, rings and engineered struts to micro-fine blanked and micro-stamped components, as well as value add assemblies. As a leading engineering provider, manufacturer and supplier, the EC organization spans across the globe with strategic locations to support our key customers. With a talented, passionate team across North/South America, Europe and Asia, EC serves its customers with superior solutions that provide them with a competitive edge in their respective markets. Innovation Leader We are constantly pushing the envelope of innovation and technology to reach new performance levels across our product and process portfolio. With our strong brand capabilities, we are uniquely positioned as the only supplier with a diverse and synergetic offering including: transmission washers, disc springs, retaining and snap rings, valve body springs, Torque Converter Clutch (TCC) springs, four-slide products, micro-stamped, fine-blanked and cold formed solutions such as GDi/fuel injection and other critical engineered components and assemblies. 7
Expansive Global Footprint: Manufacturing, Sales and Distribution Locations Barnes Engineered Components Locations World-Wide BARNES-EC.COM BarnesEC@barnesgroupinc.com ASSOCIATEDSPRING.COM AssociatedSpring@asbg.com ASRAYMOND.COM springsales@asraymond.com HANGGI.COM info@hanggi.com SEEGER-ORBIS.COM info@seeger-orbis.de EC Innovation 1111-A