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Transcription:

INSTALLATION INSTRUCTIONS Accessory Application Publications No. AII 33380 SIDE S 2007 S2000 Issue Date AUG 2006 PARTS LIST Left upper side strake 2 Grommets 2 Butyl O-rings 2 Washer-screws, 6 x 20 mm Right upper side strake 2 Clips A Left lower side strake Clip B (driver's side) Clip B (passenger's side) Right lower side strake 4 Small screws Template 4 Clamps 4 Protective seals 2 Turn nuts 2 Washer-screws, 5 x 16 mm 2 Pins 2 Adhesive seals 2006 American Honda Motor Co., Inc. - All Rights Reserved. AII 33380 (0608) 08F04-S2A-1F01-91 1 of 5

TOOLS AND SUPPLIES REQUIRED Drill 3 mm, 8 mm, and 10 mm Drill bits Eye protection (face shield, safety goggles, etc.) Touch-up paint Phillips screwdriver Ratchet 5 mm Socket Felt-tip pen Center punch Isopropyl alcohol Shop towel File Masking tape Utility knife Electrical tape Tape measure 2. Apply masking tape to the body surface in the two areas where you will drill holes. Refer to the illustrations below. 3. Use the tape measure to measure 24 mm toward the rear away from the side sill joint, and position the template on the side sill as shown in position A. Using a felt-tip pen, mark the side sill in position A. Remove the template. SIDE SILL JOINT TEMPLATE POSITION B INSTALLATION Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by "do-it-yourselfers." FELT-TIP PEN 24 mm 125 mm POSITION A NOTE: These instructions show the left (driver's) side strake being installed. The same procedure applies to installing the right (passenger's) side strake. Be careful not to damage the body finish when drilling the holes. 4. Use the tape measure to measure 125 mm toward the rear of the side sill joint. Turn the template around, and position the template on the side sill as shown in position B. Using a felt-tip pen, mark the side sill in position B. To ensure that the holes will be in the correct position, keep the template straight. 5. Lightly center-punch the two marks you made. 1. Raise the car on a hoist, and remove the rear wheels. CENTER-PUNCH 2 of 5 AII 33380 (0608) 2006 American Honda Motor Co., Inc. - All Rights Reserved.

6. While wearing eye protection, drill an 8 mm hole through the upper center-punched mark: Wrap electrical tape around the 3 mm and 8 mm drill bits about 10 mm from the end of each bit. First drill with the 3 mm drill bit, and finish with the 8 mm drill bit. Remove the masking tape from the hole area. Remove any burrs, and apply touch-up paint to the edge of the hole you drilled. UPPER CENTER- PUNCHED MARK 8. Install a grommet in the upper hole: Remove the backing from one adhesive seal, and attach it over the 8 mm hole. Make sure the seal is centered over the 8 mm hole. Install one grommet into the 8 mm hole through the seal. Make sure the tabs of the grommet are horizontal. UPPER HOLE GROMMET First drill with a 3 mm drill bit, and finish with an 8 mm drill bit. 10 mm Horizontal line ADHESIVE SEAL 9. Install a turn nut into the lower hole: TAB 7. While wearing eye protection, drill a 10 mm hole through the lower center-punched mark: Wrap electrical tape around the 10 mm drill bit about 10 mm from the end of the bit. First drill with the 3 mm drill bit, then with the 8 mm drill bit, and finish with the 10 mm drill bit. Remove the masking tape from the hole area. Remove all burrs, and apply touch-up paint to the edge of the hole you drilled. Slide one butyl O-ring over the turn nut, then install the turn nut into the lower 10 mm hole. Thread a 6 x 20 mm washer-screw into the turn nut until the turn nut is seated in the hole, then remove the washer-screw. LOWER HOLE LOWER CENTER- PUNCHED MARK First drill with a 3 mm drill bit, then with an 8 mm drill bit, and finish with a 10 mm drill bit. TURN NUT BUTYL O-RING 6 x 20 mm WASHER- (Reuse.) 2006 American Honda Motor Co., Inc. - All Rights Reserved. AII 33380 (0608) 3 of 5

10. Position the lower side strake on the body, and reinstall the 6 x 20 mm washer-screw. Secure the back of the side strake with two clamps. If necessary, remove any excess undercoating so the clamps attach securely. Tighten the 6 x 20 mm washer-screw and the clamps securely. 13. Using isopropyl alcohol on a shop towel, thoroughly clean the area where the clips will attach. 14. Remove the adhesive backing from two of the protective seals, and attach them to the marked areas of the rear fenderwell. Marked area. Remove any excess undercoating. FRONT CLIP A 6 x 20 mm WASHER- (reused) LOWER CLAMP CLIP B (driver's side) PROTECTIVE SEAL 11. Pull the inner fenderwell protector back out of the way. 12. Get the left upper side strake, and temporarily fit the upper side strake into position on the fenderwell. Mark the fenderwell where the clips will attach. 15. Attach clip A over the upper protective seal, and attach clip B (driver's side) over the lower protective seal. 16. Attach one pin to the inside of the upper side strake. INNER FENDERWELL PROTECTOR PIN (Remove 40 to 50 mm from the end, and fold it back.) Mark this area. ADHESIVE TAPE 17. Remove 40 to 50 mm of the backing from the adhesive tape, and fold it back as shown. 4 of 5 AII 33380 (0608) 2006 American Honda Motor Co., Inc. - All Rights Reserved.

18. Position the upper side strake on the lower side strake, and slide the upper strake forward to insert the tabs of the upper strake under the hooks on the lower strake. 23. Reinstall the inner fenderwell protector. Using a utility knife, cut the inner fenderwell protector just above clip A; then tuck the inner fenderwell protector under the upper side strake. PIN INNER FENDERWELL PROTECTOR GROMMET Cut here. TAB HOOK LOWER SIDE 19. Using the palm of your hand, push the pin on the upper strake into the grommet. 20. Align the two holes in the upper side strake with the holes in clip A and clip B, and install one small screw into each clip. 24. Repeat steps 2 through 23 to install the right (passenger's) side strakes. 25. Reinstall the rear wheels. Align with the hole in clip A. SMALL Align with the hole in clip B. SMALL CLIP B 5 x 16 mm WASHER- 21. Install the 5 x 16 mm washer-screw through the cutout in the lower side strake and into the hole in clip B. 22. With the palm of one hand, hold the upper side strake against the body, and remove the backing from the adhesive tape. 2006 American Honda Motor Co., Inc. - All Rights Reserved. AII 33380 (0608) 5 of 5