Page No 1/10 1 Scope: 11 This specification is applicable to lead and halogen free for RTV series thick film chip resistors 12 Lead free products mean lead free termination meets RoHS requirement Pb contained in glass material of resistor element are exempted by RoHS directive 13 The product is for general purpose 14 The available AEC-Q200 report also can provide by customer request 2 Explanation Of Part Numbers: (EX) RTV 03-100 J TP Type Size (Refer to 3General Specifications) Nominal Resistance Resistance Tolerance Packaging(Refer to IE-SP-055) High Voltage Thick Film Chip Resistors 03(0603) 3- Digit 4- Digit EX 10Ω=100 47Ω=4R7 EX 102Ω=10R2 10KΩ=1002 D=± 05% F=± 1% G=± 2% J=± 5% TP:4 mm Pitch Carrier Tape 5000 pcs 3 General Specifications: Type RTV03 (0603) RTV05 (0805) RTV06 (1206) RTV12 (1210) RTV20 (2010) RTV25 (2512) Rated Power at 70 1 W 10 1 W 8 1 W 4 1 W 2 3 W 4 Max Working Voltage 350V 400V 500V 500V 500V Max Overlo ad Voltage 500V 800V 1000V 1000V 1000V 1W 500V 1000V TCR (ppm/ ) D(±05%) E-96 Resistance Range F(±1%) E-96 G(±2%) J(±5%) E-24 ±200 1ΩR<10Ω 1MΩ<R 10MΩ 1MΩ<R 10MΩ 1MΩ<R 10MΩ ±200 1MΩ<R 27MΩ 1MΩ<R 27MΩ 1MΩ<R 27MΩ ±200 1MΩ<R 27MΩ 1MΩ<R 27MΩ 1MΩ<R 27MΩ ±200 1MΩ<R 27MΩ 1MΩ<R 27MΩ 1MΩ<R 27MΩ ±200 ----- ----- 1MΩ<R 10MΩ ±200 ------ ------ 1MΩ<R 10MΩ Operating Temperature Range -55 ~+155 IE QA Sales Written Checked Approved Signing Signing
Page No 2/10 31 Power Derating Curve: Operating Temperature Range: - 55~155 For resistors operated in ambient temperatures above 70, power rating shall be derated in accordance with figure below 100 70 Rated Power(%) 80 60 40 20 0-55 155 20 40 60 80 100 120 140 160 Ambient temperature ( ) 32 Voltage Rating: Rated Voltage: The resistor shall have a DC continuous working voltage or a rms AC continuous working voltage at commercial-line frequency and wave form corresponding to the power rating, as determined from the following: E= Rated voltage (v) E = R P P= Power rating (w) R= Nominal resistance(ω) 4 Dimensions: Type Size Code Unit:mm Dimension L W H L1 L2 RTV03 0603 160±010 080±010 045±010 030±015 030±015 RTV05 0805 200±010 125±010 050±010 035±020 035±015 RTV06 1206 305±010 155±010 050±010 045±020 035±015 RTV12 1210 305±010 255±010 055±010 050±020 050±020 RTV20 2010 500±020 250±020 055±010 060±020 060±020 RTV25 2512 630±020 320±020 055±010 060±020 069±020
Page No 3/10 5 Structure Graph: 51 Resistance Range: 1Ω 1 Ceramic substrate 6 2nd Protective coating 2 Bottom inner electrode 7 Marking 3 Top inner electrode 8 Terminal inner electrode 4 Resistive layer 9 Ni plating 5 1st Protective coating 10 Sn plating
Page No 4/10 6 Reliability Test: 61 Electrical Performance Test Item Temperature Coefficient of Resistance Short Time Overload Insulation Resistance Conditions (R2-R1) TCR(ppm/ )= R1(T2-T1) 10 6 R1: Resistance at room temperature R2: Resistance at -55 or +125 T1: Room temperature T2: Temperature -55 or +125 Refer to JIS-C5201-1 48 Specifications Resistors Refer to item 3 general specifications Applied 25 times rated voltage for 5 seconds and release the 1%:±(10%+005Ω) load for about 30 minutes, then measure its resistance variance 2% 5%:±(20%+010Ω) rate (Rated voltage refer to item 3 general specifications) Refer to JIS-C5201-1 413 Put the resistor in the fixture, add 100 VDC in +,- terminal for 60 10 9 Ω sec then measured the insulation resistance between electrodes and insulating enclosure or between electrodes and base material Refer to JIS-C5201-1 46 Dielectric Put the resistor in the fixture, add VAC (see spec below) in +,- Withstand Voltage terminal for RTV05 06 20 25 apply 500 VAC 1 minute RTV03 apply 300 VAC 1 minute Refer to JIS-C5201-1 47 Noise Level Refer to JIS-C5201-1 412 Resistance Noise R <100Ω -10db (032 uv/v) 100Ω R <1KΩ 0db (10 uv/v) 1KΩ R <10KΩ 10db (32 uv/v) 10KΩ R <100KΩ 15db (56 uv/v) 100KΩ R <1MΩ 20db (10 uv/v) 1MΩ R 30db (32 uv/v)
Page No 5/10 62 Mechanical Performance Test Item Core Body Strength Terminal Strength Resistance to Solvent Conditions Applied R05 test probe at its central part then pushing 10N {102Kgf} force on the sample for 10 sec 1RTV03:probe R02 2RTV05 06 12 20 25:probe R05 Refer to JIS-C5201-1 415 Test1:The resistor mounted on the board applied 5N pushing force on the sample rear for 10 sec Test2:The resistor mounted on the board slowly add force on the sample rear until the sample termination is breakdown Refer to JIS-C5201-1 416 Specifications Resistors ±(10%+005Ω) No side conductive peeling off Test 1:No evidence of mechanical Test 2: 5N The tested resistor be immersed into isopropyl alcohol of 20~25±(05%+005Ω) for 5 minutes, then the resistor is left in the room for 48 hrs, and measured its resistance variance rate Refer to JIS-C5201-1 429 Solderability Preconditioning: Resistance to Soldering Heat Put the tested resistor in the apparatus of PCT, at a temperature of 105, humidity of 100% RH, and pressure of 122 10 5 Pa for a duration of 4 hours Then after left the tested resistor in room temperature for 2 hours or more Test method: The resistor be immersed into solder pot in temperature 235±5 for 2 sec, then the resistor is left as placed under microscope to observed its solder area Refer to JIS-C5201-1 417 Test method 1 (solder pot test): The tested resistor be immersed into molten solder of 260+5/-0 for 10 seconds Then the resistor is left in the room for 1 hour Test method 2 (solder pot test): The tested resistor be immersed into molten solder of 260+5/-0 for 30 seconds Then the resistor is left as placed under microscope to observe its solder area Test method 3 (Electric iron test): Preheating temperature : 350±10 Electric iron preheating time : 3+1/-0 sec Preheating the electric iron on electrode termination, as after that step placed the iron over 60 min and measured its resistance variance rate Refer to JIS-C5201-1 418 No G2 overcoating and Sn layer by leaching Solder coverage over 95% Test item 1: (1)Vaviance rate on resistance R%=±(10%+005Ω) (2)No evidence of electrode No side conductive peeling off Test item 2: (1)Solder coverage over 95% (2)The underlying material (such as ceramic) shall not be visible at the crest corner area of the electrode Test item 3: (1)Variance rate on resistance R%=±(10%+005Ω) (2)No evidence of electrode No side conductive peeling off
Page No 6/10 Item Joint Strength of Solder Specifications Conditions Resistors Preconditioning: Test item 1: Put tested resistor in the apparatus of PCT, at a temperature of 105, humidity of 100% RH, and pressure of 122 10 5 Pa for a duration of 4 hours Then after left the specimen in a temperature for 2 hours or more Test method: Test item 1 (Adhesion): A static load using a R05 scratch tool shall be applied on the Test item 2: core of the component and in the direction of the arrow and held for 10 seconds and under load measured its resistance variance rate Load=20N (1)Variance rate on resistance ±(10%+005Ω) (2) No terminal peeling off (1)Variance rate on resistance ±(10%+005Ω) (2) No terminal peeling off and core body cracked Refer to JIS-C5201-1 432 Test item 2 (Bending Strength): Solder tested resistor on to PC board Add force in the middle down, and under load measured its resistance variance rate D:RTV03 05=5mm RTV06 12=3mm RTV20 25=2mm Vibration Refer to JIS-C5201-1 433 The resistor shall be mounted by its terminal leads to the supporting terminals on the solid table The entire frequency range: from 10Hz to 55Hz and return to 10Hz, shall be transferred in 1 min Amplitude:15mm This motion shall be applied for a period of 2 hours in each 3 mutually perpendicular directions (a total of 6 hrs) Refer to JIS-C5201-1 422 1%:±(05%+005Ω) 2% 5%:±(10%+005Ω) damage
Page No 7/10 63 Environmental Test Item Conditions Specifications Resistors Resistance to Dry Heat Put tested resistor in chamber under temperature 155±5 for 1%:±(10%+005Ω) 1000 +48/-0 hours Then leaving the tested resistor in room 2% 5%:±(20%+010Ω) temperature for 60 minutes, and measure its resistance variance rate Refer to JIS-C5201-1 425 Thermal Shock Put the tested resistor in the chamber under the Thermal Shock 1%:±(05%+005Ω) which shown in the following table shall be repeated 300 times 2% 5%:±(10%+005Ω) consecutively Then leaving the tested resistor in the room temperature for 1 hours, and measure its resistance variance rate Testing Condition Lowest Temperature -55±5 Highest Temperature 125±5 Temperature-retaining time 15 minutes each Refer to MIL-STD 202 Method 107 Loading Life Put the tested resistor in the chamber under temperature 40±2 1%:±(20%+010Ω) in Moisture, relative humidity 90~95% and load the rated voltage for 90 2% 5%:±(30%+010Ω) minutes on, 30 minutes off, total 1000 hours Then leaving the tested resistor in room temperature for 60 minutes, and measure its resistance variance rate Refer to JIS-C5201-1 424 Load Life Put the tested resistor in chamber under temperature 70±2 1%:±(20%+010Ω) and load the rated voltage for 90 minutes on, 30 minutes off, 2% 5%:±(30%+010Ω) total 1000 hours Then leaving the tested resistor in room temperature for 60 minutes, and measure its resistance variance rate Refer to JIS-C5201-1 425 Low Temperature Operation Whisker Test Put the tested resistor in the chamber at room temperature 25 Decreasing the temperature to -55 and keep the temperature at -55 for 1 hour Then load the rated voltage for 45 minutes on, and 15 minutes off Then leaving the tested resistor in room temperature for 8±1 hours, and measure its resistance variance rate Refer to MIL-R-55342D 474 Test item 1 (Thermal Shock test): Testing Condition Minimum storage temperature -55+0/-10 Maximum storage temperature 85+10/-0 Temperature-retaining time 10 min Number of temperature cycles 1,500 Inspection: Inspect for whisker formation on specimens that underwent the acceleration test specified in subclause 42, with a magnifier (stereo microscope) of about 40 or higher magnification If judgment is hard in this method, use a scanning electron microscope (SEM) of about 1,000 or higher magnification By JEDEC Standard NO22A121 class 2 1%:±(05%+005Ω) 2% 5%:±(10%+005Ω) Max 50µm
Page No 8/10 7 Recommend Soldering Method: 71 Lead Free Reflow Soldering Profile : The peak temperature of soldering heat is 260 +5/-0 for 10 seconds 72 Lead Free Double-Wave Soldering Profile(This applies to 0603 size inclusive above products ) 73 Soldering Iron: temperature 350 ±10, dwell time shall be less than 3 sec
Page No 9/10 8 Recommend Land Pattern Design (For Reflow Soldering): 9 Plating Thickness: 91 Ni: 2μm 92 Sn(Tin): 3μm 93 Sn(Tin): Matte Sn Unit:mm DIM TYPE A B C RTV03 08 21 09 RTV05 12 30 13 RTV06 22 42 16 RTV12 22 42 28 RTV20 35 61 28 RTV25 38 80 35 10 Measurement Point: Bottom electrode Unit : mm TYPE DIM A B RTV03 135±005 035±005 RTV05 180±005 035±005 RTV06 290±005 035±005 RTV12 290±005 035±005 RTV20 450±005 115±005 RTV25 590±005 160±005 11 Stock period: 111 The temperature condition must be controlled at 25±5, the RH must be 112 controlled at 60±15% The stock can maintain quality level in two years
Page No 10/10 12 The carton packaged for electronic-information products is made by the symbol as follows: (For china) Marking for control of pollution cause by electronic-information products Marking for package recovery 13 Attachments: 131 Document Revise Record Paper (QA-QR-027)