LOCAL CONTENT UFRJ ROLE Professor Adilson de Oliveira Professor Edson Watanabe adilson@ie.ufrj.br watanabe@adc.coppe.ufrj.br
SUMMARY Background Observatory of Local Content Technological Park (COPPE)
Vast oil resources identified (pre-salt) Agressive investment plans (Petrobras and partners) Technological challenges Industrial opportunities (cooperation)
Ecnological Complexity Technological Challenges Industrial Opportunities (UFRJ studies) IV Emerging Technologies II Frontier Technologies I Mature Technologies III Customised technologies Oil Customisation
Petrobras Coordination Specify Technological Challenges Identify Opportunities Share Industrial Risks Partners in Leadership
PETROBRAS R&D INVESTMENTS Source: Petrobras
Post graduate Dissertations M US RESEARCH AT UNIVERSITIES 700 16000 600 14000 500 400 300 200 100 12000 10000 8000 6000 4000 2000 Doctorate Master Professional 0 1987 1989 1991 1993 1995 1997 1999 2001 2003 2005 2007 2009 0 Fonte: Capes e ANP
US $ MM Patents INVESTMENTS AND PATENTS (1999-2010) 18 600.000 16 500.000 14 12 400.000 10 300.000 8 6 200.000 4 100.000 2 0 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 0 Sources: ANP (Agência Nacional de Petróleo) and USPTO
SUMMARY Technological Challenges Industrial Opportunities Observatory of Local Content Technological Park (COPPE)
High Average Low Competitiveness Domestic Supply Capacity (equipments) Oil industry dependence Low Medium High 3 No restriction 4 2 1 6 New production shift 9 10 11 5 8 Larger supply to IPGN 7 12 Peak supply 16 14 13 17 New capacity 30 23 24 22 21 18 15 20 19 Segments 1. Communications 2. Transformers and electrical substations 3. motor-generator sets 4. Electrical distribution Panel boards 5. Automation 6. welded steel pipe/tube 7. Carbon steel (Materials) 8. gas turbine 9. winches 10. Valves 11. Fittings and Flanges 12. Boiler shop 13. Subsea equipments 14. Subsea umbilical tubing 15. Pumps 16. Compressors 17. Combustion Motors 18. cranes (Onshore) 19. Engineering Services 20. Construction and installation services 21. Instrumentation and measurement equipment 22. Gas turbines 23. Boiler shop (steel materials) 24. Pumps (Multiphase) 25. Compressors (centrifugal) 26. Gas Motors (Large/oversize) 27. Siderurgy (special materials) 28. Seamless steel pipe/tube 29. Valves (Subsea) 30. Cranes (Offshore shore) Production capacity
Observatory of Local Content Identify Opportunities Industry Specify Technological Challenges UFRJ ANP Share Industrial Risks National Innovation System
ACTIVITIES Regular visit and interview (200 suppliers) Every other monthy bulletin of the local content quadrimestral reports on local content specific policy issues Annual conference on local content Training course for ANP personnel on local content policies
SUMMARY Technological Challenges Industrial Opportunities Observatory of Local Content Technological Park (COPPE)
UFRJ Fundão Campus UFRJ CAMPUS COPPE/UFRJ CENPES - PETROBRAS Research Center Start-ups Incubator Rio Technology Park - 11 R&D industrial Centers Innovation Tower
Rio Technology Park Rio Technology Park 200,000 m 2 Planned Expansion > 200,000 m 2
Start-Up Incubator Incubated Small Companies
COPPE/UFRJ Academic Structure 12 Departments for Graduated Courses (Master and Doctoral Degrees) Biomedical Engineering (7)* Civil Engineering (7) Electrical Engineering (7) Mechanical Engineering (7) Nuclear Engineering (6) Metallurgical and Material Engineering (6) Ocean Engineering (6) Energy Planning (6) Production Engineering (6) Chemical Engineering (7) Systems and Computation Engineering (7) Transportation Engineering (5) * Grade given by CAPES/Ministry of Education (7 is the maximum)
COPPE/UFRJ Academic Output Academic 2011 Structure 336 Master Dissertations 168 Doctor Theses 1800 Papers in Journals and Conferences
Cooperation with Petrobras 1977 - Offshore Structures 1984 - Robotics & Control Group 1989 - Subsea Technology Lab 1998 - Environment & Geochemistry 2003 - Ocean Lab 2009 - Lab for Nondestructive Tests, Corrosion and Welding 2011-3000 contracts with PETROBRAS
CENPES Expansion (Inaugurated in 2010)
SIEMENS Energy, Industry and Health, Cities and Infrastructure R&D Center: Subsea and Offshore Technologies for Oil & Gas Renewable Energy Smart Grid Software Development
Ocean Lab (Inaugurated in 2003) Offshore structures and ship simulation under wave loads, Deep-water installations, Prototypes testing.
Lab Cog (Inaugurated in 2010) High performance computing, Scientific visualization, Virtual reality
LEAD (under construction) Applications & development in robotics and control
Schlumberger (Inaugurated in 2010) Seismic acquisition and processing, formation evaluation, well testing and directional drilling, well cementing and stimulation, artificial lift, well completions and consulting.
FMC (Inaugurated 2011) Subsea systems: manifold, Christmas tree, pumping, compressors, separation etc.
Usiminas (in construction) Corrosion, welding, hydrogen failures, residual stresses, fracture, plates for ships and offshore structures.
Baker Hughes Drillings fluids; Openhole wireless systems; Geoscience and carbonates; Subsea completions.
Tenaris Pipes & Connections for subsea pipelines and well applications: structural integrity and qualification tests.
Halliburton Reservoir optimization; CO2 capture; Drill fluids
GE Global Research Center Aviation, Oil&Gas, Energy, Healthcare, Water.
Thanks for Your Attention