Seamed Edge Doors 1000 Series 16 and 18 Gauge Doors Cold Rolled or Galvanized Steel Tight Corner Seam Full Body Polystyrene Core or Honeycomb Core Non-Handed Design 12-Gauge Closer Reinforcement Reversible 16-Gauge Flush Top Cap - Galvanized Standard / Heavy Duty 16-Gauge Inverted Bottom Cap - Galvanized Standard Lock Preparations Include 161, Fed 86 Edge, Panic Bar Reinforced and ANSI 250.4 and ANSI 250.8 Typical Hardware Preparations NON-HANDED HINGE UNIVERSAL STRIKE A115.1 U LOCK EDGE POLYSTYRENE CORE HINGE EDGE TOP VIEW CLOSED TOP MINIMUM CORE CLEARANCE 1 FROM TOP, 1/2 AROUND ALL HARDWARE REINF. TYPICAL SECTION F V N N N HG 1700 1900 1900 10 x 10 5 x 20 4 x 25 3 x 33 VLI N5LI N4LI N3LI GLI LI TLI L2 1
20-Gauge Standard Doors 1200 Series 20-Gauge Cold Rolled or Galvanized Steel Seamless Filled Edges Full Body Polystyrene Core Non- Handed Design 12-Gauge Closer Reinforcement Reversible 16-Gauge Flush Top Cap - Galvanized Standard / Heavy Duty 16-Gauge Inverted Bottom Cap - Galvanized Standard Lock Preparations Typical Hardware Preparations NON-HANDED HINGE LOCK EDGE POLYSTYRENE CORE CLOSED TOP MINIMUM CORE CLEARANCE 1 FROM TOP, 1/2 AROUND ALL HARDWARE REINF. Include 161, Fed 86 Edge, Panic Bar Reinforced and UNIVERSAL STRIKE A115.1 U ANSI 250.4 and ANSI 250.8 HINGE EDGE TOP VIEW TYPICAL SECTION F V N N N HG 1700 1900 1900 10 x 10 5 x 20 4 x 25 3 x 33 VLI N5LI N4LI N3LI GLI LI TLI L2 2
18-Gauge Steel Stiffened Doors 1300 Series 18-Gauge Galvanized Steel Seamless Filled Edges 22 Gauge Vertical Stiffeners on 6-inch Centers Hat Shaped Fiberglass Insulation Filled Cavities 1-5/8 thick 1.5 lb.cu.ft Beveled Strike Edge, Square Hinge Edge Standard / Heavy Duty Design 16-Gauge Top Cap 16-Gauge Inverted Bottom Cap 14-Gauge Lock Reinforcement 12-Gauge Closer Reinforcement Standard Lock Preparations Include 161, Fed 86 Edge, Panic Bar Reinforced Approved for Double Egress Use and Typical Hardware Preparations WELDED SEAMLESS LOCK EDGES BEVELED 1/8 IN 2 DENSE INSULATION BETWEEN STIFFENERS HINGE SQUARE HINGE EDGE 22 GA. STIFFENERS 6 APART HORIZONTAL VIEW TOP CAP 16 GA. CHANNEL VERTICAL SECTION ANSI 240.4 and ANSI 250.8 F V N N N G L1 3 x 33 10 x 10 5 x 20 4 x 25 3 x 33 3
16-Gauge Steel Stiffened Doors 1400 Series 16-Gauge Galvanized Steel Seamless Filled Edges 22 Gauge Vertical Stiffeners on 6-inch Centers Hat Shaped Fiberglass Insulation Filled Cavities 1-5/8 thick 1.5 lb.cu.ft Beveled Strike Edge, Square Hinge Edge Standard / Heavy Duty Design 16-Gauge Top Cap 16-Gauge Inverted Bottom Cap 14-Gauge Lock Reinforcement 12-Gauge Closer Reinforcement Standard Lock Preparations Include 161, Fed 86 Edge, Panic Bar Reinforced Approved for Double Egress Use and Typical Hardware Preparations WELDED SEAMLESS LOCK EDGES BEVELED 1/8 IN 2 DENSE INSULATION BETWEEN STIFFENERS HINGE SQUARE HINGE EDGE 22 GA. STIFFENERS 6 APART HORIZONTAL VIEW TOP CAP 16 GA. CHANNEL VERTICAL SECTION ANSI 240.4 and ANSI 250.8 F V N N N G L1 3 x 33 10 x 10 5 x 20 4 x 25 3 x 33 4
Maximum Duty Doors and Frames MD1400 Series 14 Gauge Door 12 Gauge Frame 161 Prep and 3 Deadbolt Preps Polystyrene Core 2-3/4 Backset 3/8 Undercut 4-1/2 x 4-1/2 Heavy Duty Hinge Prep DKS Steel Door & Frame Locations 40 (39-15/16 ) 35-3/4 (31-3/4 ) 1/8 9-3/4 30 30 80 30 30 9-5/8 1/8 1/8 3 O - 2-1/8 O - 2-1/8 O - 2-1/2 12 39-15/16 47-5/8 40-5/16 12-1/8 48 5-3/4 2-3/4 12 12-7/16 1/8 79-1/2 x 35-3/4 (31-3/4 ) 1/8 3/8 81-15/16 x 39-7/8 (35-15/16 ) 5
Retrofit / Replacement Doors 1500 Series Door Construction Reinforcement Detail 16 and 18 Gauge Doors Cold Rolled or Galvanized Steel Tight Corner Seam 35-3/4 1 1-3/16 Full Body Polystyrene Core Non-Handed Design 12-Gauge Closer Reinforcement Continuous 7-Gauge Channel Hinge Reinforcement Set at Heavy Duty A LOCK REINFORCEMENT VARIES A Depth - Full Height HINGE REINFORCEMENT 14-Gauge, 10-inch Lock Face Reinforcements 39-9/16 16-Gauge Flush Top Cap 16-Gauge Inverted Bottom Cap SECTION A-A 9/16 5 7/32 Remove Skin at Desired Locations for Hinge Size - Template, Drill and Tap, 1-5/8 1-3/4 Apply Reversible Hinge Shim 25/32 25/32 ILLUSTRATION NOT TO SCALE 6
16-Gauge Standard Doors 1600 Series 16-Gauge Cold Rolled or Galvanized Steel Seamless Filled Edges Full Body Polystyrene Core Non- Handed Design 12-Gauge Closer Reinforcement Reversible 16-Gauge Flush Top Cap - Galvanized Standard / Heavy Duty 16-Gauge Inverted Bottom Cap - Galvanized Standard Lock Preparations Typical Hardware Preparations NON-HANDED HINGE LOCK EDGE POLYSTYRENE CORE CLOSED TOP MINIMUM CORE CLEARANCE 1 FROM TOP, 1/2 AROUND ALL HARDWARE REINF. Include 161, Fed 86 Edge, Panic Bar Reinforced and UNIVERSAL STRIKE A115.1 U ANSI 250.4 and ANSI 250.8 HINGE EDGE TOP VIEW TYPICAL SECTION F V N N N HG 1700 1900 1900 10 x 10 5 x 20 4 x 25 3 x 33 VLI N5LI N4LI N3LI GLI LI TLI L2 7
6-Panel Doors 1700 Series Typical Hardware Preparations 18 and 20 Gauge Cold Rolled or Galvanized Steel Seamless Filled Edges Standard Lock Preparations Full Body Polystyrene Core Include 161, Fed 86 Edge, Non-Handed Design 12-Gauge Closer Reinforcement Panic Bar Reinforced NON-HANDED HINGE and Standard / Heavy Duty 16-Gauge Flush Top Cap - Galvanized STC Rated 28, Model 32-1700 16-Gauge Inverted Bottom Cap - STC Rated 32 Galvanized ADA 10 inch Minimum Bottom Rail ANSI 250.4 and ANSI 250.8 UNIVERSAL STRIKE A115.1 U 35.75 23.0 6.125 35.75 23 4 7.125 4.5 35.75 23.0 5.375 7.125 4.5 7.5 6.5 SECTION X-X 0.04 0.14 35.5 25.5 25.5 65.125 X X 79.125 6.5 65.125 X X 83.125 6.5 79.125 X X 95.125 8 2.00 0.14 R12 0.50 21.5 21.5 21.5 0.11 0.11 0.24 9.125 5 9.125 10 9.125 5 9.125 12.625 9.5 4 9.5 10 3068 3070 3080 8
18-Gauge Standard Doors 1800 Series 18-Gauge Cold Rolled or Galvanized Steel Seamless Filled Edges Full Body Polystyrene Core Non- Handed Design 12-Gauge Closer Reinforcement Reversible 16-Gauge Flush Top Cap - Galvanized Standard / Heavy Duty 16-Gauge Inverted Bottom Cap - Galvanized Standard Lock Preparations Typical Hardware Preparations NON-HANDED HINGE LOCK EDGE POLYSTYRENE CORE CLOSED TOP MINIMUM CORE CLEARANCE 1 FROM TOP, 1/2 AROUND ALL HARDWARE REINF. Include 161, Fed 86 Edge, Panic Bar Reinforced and UNIVERSAL STRIKE A115.1 U ANSI 250.4 and ANSI 250.8 HINGE EDGE TOP VIEW TYPICAL SECTION F V N N N HG 1700 1900 1900 10 x 10 5 x 20 4 x 25 3 x 33 VLI N5LI N4LI N3LI GLI LI TLI L2 9
2-Panel Doors 1900 Series Typical Hardware Preparations 18 Gauge Cold Rolled or Galvanized Steel Seamless Filled Edges Full Body Polystyrene Core Non-Handed Design NON-HANDED HINGE UNIVERSAL STRIKE A115.1 U 12-Gauge Closer Reinforcement 35.75 Standard / Heavy Duty 16-Gauge Flush Top Cap - Galvanized VARIES WITH HEIGHT 23.0 6.375 16-Gauge Inverted Bottom Cap - Galvanized- ADA 10 inch Minimum Bottom Rail SECTION Y-Y 0.04 37.0 Standard Lock Preparations Include 161, 161-DL, Fed 86 Edge, Panic Bar Reinforcement and 2.0 0.14 R 0.49 0.14 65.0 6.5 79.125 (or 83.125 ) STC Rated 28, Model 32-1900 STC Rated 32 0.12 0.49 Y 21.5 ANSI 250.4 and ANSI 250.8 0.12 0.24 6.375 Y 10.0 10
Honeycomb Core Doors 2000 Series 18/16 Gauge Cold Rolled HINGE EDGE TOP VIEW STRIKE EDGE or Galvanized Steel Seamless Filled Edges Full Body Honeycomb Core #90 Density Weight Non Handed Design 12 Gauge Closer Reinforcement HONEYCOMB CORE Typical Hardware Preparations CLOSED TOP Reversible 16-Gauge Top Cap - Galvanized 16-Gauge Inverted Bottom Cap - Galvanized Hardware Reinforced for 161, Fed 86 Edge, Panic Bar Application NON-HANDED HINGE and HONEYCOMB CORE DETAIL ANSI 240.4 and ANSI 250.8 VERTICAL SECTION 3 HR. LABEL STYLES 1-1/2 HR. LABEL STYLES 3/4 HR. LABEL STYLES F V N N N G L1 3 x 33 10 x 10 5 x 20 4 x 25 3 x 33 11
Double Egress Honeycomb Core Doors 6000 Series 18/16 Gauge Cold Rolled HINGE EDGE TOP VIEW STRIKE EDGE or Galvanized Steel Seamless Filled Edges Full Body Honeycomb Core #90 Density Weight Non Handed Design 12 Gauge Closer Reinforcement HONEYCOMB CORE Typical Hardware Preparations CLOSED TOP Reversible 16-Gauge Top Cap - Galvanized 16-Gauge Inverted Bottom Cap - Galvanized Reinforced for Double Egress Surface Vertical Rod Application NON-HANDED HINGE and HONEYCOMB CORE DETAIL ANSI 240.4 and ANSI 250.8 VERTICAL SECTION 3 HR. LABEL STYLES 1-1/2 HR. LABEL STYLES 3/4 HR. LABEL STYLES F V N N N G L1 3 x 33 10 x 10 5 x 20 4 x 25 3 x 33 12
Temperature Rise Doors 9000 Series 1-3/4 Temperature Rise Doors 250 or 450 18 or 16 Gauge Cold Rolled or Galvanized Steel Seamless Filled Edges Full Body Mineral Core Non- Handed Design 12-Gauge Closer Reinforcement Standard / Heavy Duty Typical Hardware Preparations NON-HANDED HINGE LOCK EDGE MINERAL BOARD CORE CLOSED TOP MINIMUM CORE CLEARANCE 1 FROM TOP, 1/2 AROUND ALL HARDWARE REINF. 16-Gauge Flush Top Cap - Galvanized 16-Gauge Inverted Bottom Cap - Galvanized Standard Lock Preparations Include 161, Fed 86 Edge, UNIVERSAL STRIKE A115.1 U HINGE EDGE Panic Bar Reinforced TOP VIEW TYPICAL SECTION and ANSI 250.4 and ANSI 250.8 3 HOUR LABEL STYLES 1-1/2 HOUR LABEL STYLES F V N N N 10 x 10 5 x 20 4 x 25 3 x 33 13
16-Gauge Double Egress Frames 3000 Series 16-Gauge Cold Rolled Steel or A-40 Galvanized option Double Egress Profile WELDED AND GROUND SMOOTH (OPTIONAL) ARCWELDED INSIDE Exact fit mitered corner 7-Gauge Hinge Reinforcement Standard / Heavy Duty Adjustment Floor Anchors in all jamb sides Wall anchors for Masonry, Wood Stud, CORNER DETAIL Metal Stud and Strap Anchors 4-inch to 13-inch jamb depths 20-minute to 3-hour label FRAMES PROVIDED RIGHT HAND EXCEPT AS NOTED FRAME HEIGHT (MEASURED FROM BOTTOM TO DOOR RABBET) FRAME WIDTH (MEASURED BETWEEN DOOR RABBETS) 2 5/8 SPOTWELDED HINGE BACKSET K-D CORNER DETAIL FLOOR ANCHOR DETAIL 1/2 1 3/8 14
16-Gauge Expandable Masonry Frames EXP4000 Series Typical Hardware Preparations 16-Gauge A-40 Galvanized Steel 3-Piece System Designed to Adjust to Multiple Depth Wall Conditions Slide Rails along the Frame Throat Enables the Frame to Accomodate 4-1/2 x 4-1/2 1-3/4 FRAME HINGE PREP 4-7/8 UNIVERSAL STRIKE 5.625 to 8.75 Thick Walls Three 7-Gauge 4.5 x 4.5 Hinge SIDE JAMBS (HINGE & STRIKE) HEAD JAMB Reinforcements for 6 8 and 7 0 Doors Four 7-Gauge 4.5 x 4.5 Hinge Reinforcements for 8 Doors Hinge Reinforcement Accepts Standard or Heavy Weight Template Hinges 12-Gauge ASA Strike Reinforcement Frame is Prepared for Silencer Operation 90 Minute WHI Mark as Standard EXTENSION 15 1 / 16 15
16-Gauge Masonry Frames 4000 / 4500 Series Typical Hardware Preparations 16-Gauge Cold Rolled or Galvanized Steel Unequal Rabbet / 2-inch Face 4-inch Face Heads Available 5/8-inch Stop Height Exact Fit Mitered Corners 7-Gauge Hinge Reinforcement with Standard / Heavy Duty Adjustment 4-7/8 Universal Strike Preparation 4-1/2 x 4-1/2 2-3/4 CYLINDRICAL STRIKE 1-3/4 FRAME HINGE PREP 4-7/8 UNIVERSAL STRIKE Features Floor Anchor Included 9/32-inch Silencer Preparation Wall Anchors for, Masonry, Wood Stud and Metal Stud Walls, Loose or Welded In. 4-13 Jamb Depth 20 Minute to Label Accessories WELDED CORNERS Welded corners are tight fitting to provide a smooth seamless apperance FLOOR ANCHOR 18 Gauge floor anchors are standard in all masonry frames STEEL STUD ANCHOR WOOD STUD ANCHOR MASONRY WIRE HINGE REINFORCEMENT 7 Gauge standard / heavy duty hinge reinforcement STRIKE REINFORCEMENT 14 Gauge strike reinforcements and mortar boxes are designed for accurate and universal function 16
14-Gauge Masonry Frames 4100 Series Typical Hardware Preparations 14-Gauge Cold Rolled or Galvanized Steel Unequal Rabbet / 2-inch Face 4-inch Face Heads Available 5/8-inch Stop Height Exact Fit Mitered Corners 7-Gauge Hinge Reinforcement with Standard / Heavy Duty Adjustment 4-7/8 Universal Strike Preparation 4-1/2 x 4-1/2 2-3/4 CYLINDRICAL STRIKE 1-3/4 FRAME HINGE PREP 4-7/8 UNIVERSAL STRIKE Features Floor Anchor Included 9/32-inch Silencer Preparation Wall Anchors for, Masonry, Wood Stud and Metal Stud Walls, Loose or Welded In. 4-13 Jamb Depth 20 Minute to Label Accessories WELDED CORNERS Welded corners are tight fitting to provide a smooth seamless apperance FLOOR ANCHOR 18 Gauge floor anchors are standard in all masonry frames STEEL STUD ANCHOR WOOD STUD ANCHOR MASONRY WIRE HINGE REINFORCEMENT 7 Gauge standard / heavy duty hinge reinforcement STRIKE REINFORCEMENT 14 Gauge strike reinforcements and mortar boxes are designed for accurate and universal function 17
16-Gauge Expandable Drywall Frames EXP5000 Series Typical Hardware Preparations 16-Gauge A-40 Galvanized Steel 3-Piece System Designed to Adjust to Multiple Depth Wall Conditions Slide Rails along the Frame Throat Enables the Frame to Accomodate 4-1/2 x 4-1/2 1-3/4 FRAME HINGE PREP 4-7/8 UNIVERSAL STRIKE 5.625 to 8.75 Thick Walls Three 7-Gauge 4.5 x 4.5 Hinge SIDE JAMBS (HINGE & STRIKE) HEAD JAMB Reinforcements for 6 8 and 7 0 Doors Four 7-Gauge 4.5 x 4.5 Hinge Reinforcements for 8 Doors Hinge Reinforcement Accepts Standard or Heavy Weight Template Hinges 12-Gauge ASA Strike Reinforcement Frame is Prepared for Silencer Operation EXTENSION 90 Minute WHI Mark as Standard 15 16 18
16-Gauge Dry Wall Frames 5000 Series Typical Hardware Preparations 16-Gauge Cold Rolled Steel Unequal Rabbet / 2-inch Face 5/8-inch Stop Height Exact Fit Mitered Corners with Screw Reinforcement Between Head and Jamb Sides 7-Gauge Hinge Reinforcement with Standard / Heavy Duty Adjustment 4-7/8 Universal Strike Preparation Screw Adjusting Compression Anchors 4-1/2 x 4-1/2 2-3/4 CYLINDRICAL STRIKE 1-3/4 FRAME HINGE PREP 4-7/8 UNIVERSAL STRIKE Features #18 GA. CORNER REINFORCEMENT on Jamb Side 9/32-inch Silencer Preparation 5-5/8-9-3/4 Jamb Depth 1/2 inch Double Returns 20 to 90 Minute Fire Label Frame Profiles 1/2 1/2 ADJUSTABLE COMPRESSION ANCHOR TYPICAL EACH HINGE AND STRIKE JAMB 2 STANDARD FRAME JAMB DEPTH WELDED SILL STRAPS, STANDARD (BASEHOLES OPTIONAL) 1/2 1/2 2 CASED OPENING FRAME JAMB DEPTH 19
Fabrication Components 7000, 8000, 7500/7800 Series 7000 Series Mullions 1-9/16 1-15/16 5/8 2 Fab Sticks 1-9/16 1-15/16 5/8 2 DEPTH VARIES 5/8 DEPTH VARIES SEE DEPTH CHART DEPTH CHART DEPTH RETURNS 5.75 7/16 6.75 1/2 7.75 1/2 8.25 1/2 8.75 1/2 8000 Series C L C L 7500 / 7800 Series 120 4-7/8 UNIVERSAL STRIKE C L 40-5/16 120 10-3/8 31-15/16 31-15/16 C L C L 120 10-3/8 29-15/16 29-15/16 C L C L FLOOR ANCHOR INCLUDED FLOOR ANCHOR (STICK ONLY) FLOOR ANCHOR (STICK ONLY) 20 S