SWINGING SCREEN DOOR FIELD INSTALLATION INSTRUCTIONS

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Transcription:

SWINGING SCREEN DOOR FIELD INSTALLATION INSTRUCTIONS

TABLE OF CONTENTS 1: Measuring the Opening for the Storm Door... 4 2: Securing Storm Door Hinge Side Frame into Door Frame... 6 3: Securing Storm Door Head Frame into Door Frame... 7 4: Securing Storm Door Latch Side Frame into Door Frame... 7 5: Strike Plates Installation (French Doors Only)... 8 6: Screen Panel Installation... 8 7: Door Closer Installation... 9 8: Latch Handle Installation... 10 9: Door/Lock Keeper Installation (Terrace Door)... 10 10: Screen and Storm Panel Insert Installation... 10 1B: Jamb Drilling Details for On-site Retrofit (Terrace Door)... 12 2B: Jamb Machining Details for On-site Retrofit (Terrace Door)... 13 3B: Head and Sill Machining for Strike Plates... 15 1 FIGURES Figure 2: Strike Plates Installation... 8 Figure 3: Screen Panel Installation... 8 Figure 4: Door Closer Installation... 9 Figure 5: Latch Handle Installation... 10 Figure 6: Latch & Lock Keeper Installation... 10 Figure 7: Screen and Storm Panel Insert Installation... 10 Figure 8: Jamb Drilling Details for On-Site Retrofit... 11

IMPORTANT! Read these instructions thoroughly before beginning to install your hinged screen door for the Inswing Terrace/French Door. Failure to install as recommended will void any warranty, written or implied. Regional applications and standards may vary; therefore Loewen is not responsible for interpretations of local codes and/or ordinances. Installation of Loewen products is the sole responsibility of the installer, contractor, structural engineer, architect, building owner and/or consumer. After installation is completed, these instructions should be retained by the building owner. For additional information, consult your local Loewen dealer. 2 NOTICES AND INFORMATION: Read these instructions in their entirety prior to installing doors. Contact Loewen at 1.800.563.9367 for clarification. Any local building code requirements supersede these recommended installation instructions. Building design, construction methods, building materials and site conditions unique to your project may require an installation method different from these instructions, and additional care. Remove shipping blocks and related staples prior to installation FOR TYPICAL WOOD FRAME CONSTRUCTION: These instructions were developed and tested for use with typical wood frame wall construction in a wall system designed to manage water, with a weather resistant barrier applied prior to the door installation. These instructions are not to be used with other construction methods. PRECAUTIONS AND SAFETY: Do not work alone. It is recommended that at least two people work together to avoid personal injury or damage when working with doors. Use caution when handling glass. Broken or cracked glass can cause serious injury. Wear necessary protective gear (gloves, clothing, goggles, etc.). Secure tools, ladders or scaffolding. Follow equipment manufacturers operation instructions, warnings and cautions. Secure and properly support the unit until completely fastened.

One screen door package will be provided per Terrace/French door. Ensure all necessary parts are included in the package. If replacement parts are required, please contact your local Loewen dealer. Table 1: Parts Shipped for Terrace/French Door Inswing Screen Installation 1 FRENCH DOOR Active screen door panel (QTY: 1) Passive screen door panel (QTY: 1) (with astragal, flush bolts and lock keeper) TERRACE DOOR Active screen door panel (QTY: 1) Screen panel insert (QTY: 2) Screen panel insert (QTY: 1) 2 3 3 4 5 A. Screen door frame - Head (QTY: 1) B. Hinge jamb (with hinge leafs) (QTY: 1) C. Lock jamb (QTY: 1) Strike plate (QTY: 2) Storm panel (optional) (QTY: 2) Storm panel (optional) (QTY: 1) A. Screen door frame - Head (QTY: 1) B. Hinge jamb (with hinge leafs) (QTY: 1) C. Lock jamb (QTY: 1)

Door closer (QTY: 4) Door closer (QTY: 2) 6 7 K-Lathe screw #8 x5/8 (QTY: SIZE DEPENDANT) Flat Head screw #6x3/4 (QTY: 4) K-Lathe screw #8 x 5/8 (QTY: SIZE DEPENDANT) Latch handle - Concord (Standard) (QTY: 1) Latch handle - Concord (Standard) (QTY: 1) Latch handle Concord (Standard) (QTY: 1) 8 4 Latch handle Thompson (Optional) (QTY: 1) Latch handle - Thompson (Optional) (QTY: 1) 9 10 Shim 80mm 33mm 1.6mm(QTY:8) Shim 80mm 33mm 1.6mm(QTY:4) Information is subject to change without notice. CAD Download and Installation Instructions: www.loewen.com

INSTRUCTIONS FOR PANELS ORDERED WITH DOORS The following section contains installation instructions for factory prepared units, where the screens where initially ordered with the doors. STEP 1: MEASURING THE OPENING FOR THE STORM DOOR Width: From the exterior, measure the width of the Door Frame opening - between the Side Frame Cladding (metal clad units) or between Side Casing (non-clad units) of the Door Frame. Take this measurement at three locations, head (top), middle and sill (bottom). 1. Head 2. Middle 5 WIDTH MEASUREMENT METAL CLAD WIDTH MEASUREMENT 3. Sill NON CLAD SILL

Height: From the exterior, measure the height of the Door Frame opening from the Frame Head Cladding or Casing and the sill of the door. Take this measurement at three locations, at the latch side, middle and hinge side. 1. Hinge/Latch 2. Middle 3. Hinge/Latch 6 Depending on the trueness of the Door Frame opening the Storm Door is being Installed into, shimming may be necessary. Shimming materials are by others. HEIGHT MEASUREMENT METAL CLAD HEAD HEIGHT MEASUREMENT HEIGHT MEASUREMENT NON CLAD HEAD SILL

STEP 2. SECURING STORM DOOR HINGE SIDE FRAME INTO DOOR FRAME 1. If shims are necessary, attach shims to the Door Frame opening using tape so they remain in place while predrilling the mounting holes. Shims should be placed behind each hinge and each mounting hole location in the Storm Door Frame. Pre-drill holes Shims Hinge 2. With the smallest width dimension in mind from Step 1, shim as necessary between the Storm Door Frame and Door Frame to ensure that the reveals between the Storm Door panel and Frame are even and consistent. 3. The Storm Door s Hinge Side Frame into the Door Frame opening and mark the pre-drilled holes. Then remove the Hinge Side Frame and attach the Hinge Leaves to the Storm Door Panel using the screws and pre-drilled holes provided. Drill the holes marked in the Pre-fit step above. Place the Storm Door Panel and Hinge Side Frame assembly into the Door Frame opening and secure through the pre-drilled holes with the supplied screws ensuring the panel is plumb and the Storm Door Frame is shimmed as required. Weather Stripping Hinge Side Frame Hinge Screws Hinge 7

STEP 3. SECURING STORM DOOR HEAD FRAME INTO DOOR FRAME 1. If shims are necessary, attach shims to the Door Frame opening using tape so they remain in place while predrilling the mounting holes in the Door Frame. Shims should be placed at each mounting hole location in the Storm Door Frame. 2. With the smallest height dimension in mind from Step 1, shim as necessary between the Storm Door Frame and Door Frame opening to ensure that the reveals between the Storm Door Panel and Frame are even and consistent. Place Storm Door Head Frame into Door Frame opening and pre-drill into Door Frame using the holes in the Storm Door Frame as a guide. Using screws provided, secure Storm Door Head Frame to the Door Frame opening. Frame Cladding Shims Head Frame HEAD FRAME Head Screw 8 STEP 4. SECURING STORM DOOR LATCH SIDE FRAME INTO DOOR FRAME 1. If shims are necessary, attach shims to the Door Frame opening using tape so they remain in place while predrilling the mounting holes in the Door Frame. Shims should be placed at each mounting hole location in the Storm Door Frame. 2. Shim as necessary between the Storm Door Latch Side Frame and Door Frame opening to ensure that the reveals between the Storm Door Panel and Frame are even and consistent. Place Storm Door Latch Side Frame into Door Frame opening and pre-drill into Door Frame using the holes in the Storm Door Frame as a guide. Using screws provided, secure Storm Door Latch Side Frame to Door Frame. Pre-drill hole Latch Side Screw Latch Side Frame Latch Side Frame Latch Side Panel Latch Handle

STEP 5. STRIKE PLATES INSTALLATION (FRENCH DOORS ONLY) 1. Install two strike plates by screwing 4 flat head screws. See Figure 2a and 2b. Figure 2: Strike Plates Installation STEP 6. SCREEN PANEL INSTALLATION 1. Secure screen door panel on the hinge leafs of screen door frame using pan head screws. See Figure 3a. 9 Figure 3: Screen Panel Installation

STEP 7. DOOR CLOSER INSTALLATION 1. Secure door closers on screen door panels and jambs by screwing pan head screws into predrilled holes. See Figure 4a. Assemble the two door closers for Terrace door/four closers for French door. See Figure 4a and 4b. 2. Adjust closing tension by moving the closer door bracket along tension adjustment slot and then tighten screw. See Figure 4b. 3. Closing speed adjustment is made by tightening or loosening speed adjustment screw on cylinder. See Figure 4b. 4. Open and close door to verify operation. 5. Figure 4d and 4c show door closer placement for the French Door and the Terrace Door respectively. French Door Terrace Door 10 Figure 4: Door Closer Installation Speed adjustment screw Tension adjustment

STEP 8. LATCH HANDLE INSTALLATION 1. Refer to instruction provided with latch handle kit. See Figures: 5a Concord 5b Thompson 2. Fasten Latch Handle into predrilled holes. Involved items: Handle Handle spindle & spring Inside latch Key lock (Thompson only) Key lock spindle (Thompson only) Deadbolt (Thompson only) Backplate (Thompson only) Screws (included in handle kit) Figure 5: Latch Handle Installation STEP 9. DOOR/LOCK KEEPER INSTALLATION (TERRACE DOOR) 1. Refer to instruction provided with latch handle kit. See Figure: 6a Concord, 6b Thompson 2. Fasten Door/Lock Keeper into predrilled holes. Involved items: Latch keeper Lock keeper (Thompson only) Screws (included in handle kit) 11 Figure 6: Latch & Lock Keeper Installation STEP 10. SCREEN AND STORM PANEL INSERT INSTALLATION 1. Turn all clips away from the insert cavity of screen door panel. See Figure 7a. 2. Secure screen (or storm panel) insert panel into screen door panel. 3. Turn all clips against screen (or storm panel) insert panel. See Figure 7b. Figure 7: Screen and Storm Panel Insert Installation

ON-SITE RETROFIT INSTRUCTIONS The following section contains information and instruction of the retrofitting of units purchased without the screen option to be compatible with the screen option detailed in the previous section. Once steps 1b and 2b have been completed proceed with steps 1a through 7a in the previous section. 1A JAMB DRILLING DETAILS FOR ON-SITE RETROFIT (TERRACE DOOR) 1. Trim and fold each template. (French door: 4 templates; Terrace door: 2 templates). 2. Attach folded templates against the inside walls of door frame. See Figure 8a & 8b. Templates found below. 3. Drill 3 mm [1/8 ] holes in jambs. 4. Before templates are used ensure that sheet scale is accurate by using a tape measure to ensure that the dimensioned lines are to scale. 5. Drilling Template found in the drawing package. 12 Figure 8: Jamb Drilling Details for On-Site Retrofit

1B JAMB DRILLING DETAILS FOR ON-SITE RETROFIT (TERRACE DOOR) DRILLING TEMPLATES 13 BEFORE USING TEMPLATES USE A TAPE MEASURE AND ENSURE THAT THE DIMENSIONED LINES ARE ACCURATE. DO NOT SCALE THE DRAWINGS BEFORE PRINTING

2A JAMB MACHINING DETAILS FOR ON-SITE RETROFIT (TERRACE DOOR) 1. See "Jamb Machining Detail" below for hole position and specification. 2. All holes have a diameter of 3.18mm or 1/8 inches and to a depth of 15 mm or 9/16 inches. 3. Ensure that the correct template is used. Figure 9: Jamb Machining Detail for On-Site Retrofit (Terrace Door) JAMB MACHINING DETAIL THIS ROUTE AND DRILL FEATURES ARE REQUIRED FOR THOMPSON HANDLE ONLY JAMB MACHINING DETAIL R3.18 [.125 in]typ. 5.00 [.197 in] 40.00 [1.575 in] 50.00 [1.969 in] 55.00 [2.165 in] 14.25[.561 in] 14 16.25 [.640 in] 10.00 [.394 in] n3.18 [n.125 in]x15[.591] ALL HOLES 11.75 [.463 in] 1.75 [.069 in] SECTION A-A MARK THE LOCATION OF HOLE TO FIT LATCH ON DOOR PENAL (REFERENCE HEIGHT: 1101.25 [43.356 in]) 27.50 [1.083 in]

2B JAMB MACHINING DETAILS FOR ON-SITE RETROFIT (TERRACE DOOR) TEMPLATE 14 PLACE TEMPLATE 767.25mm OR 30 1/2 INCHES FROM THE UPPER MOST SURFACE OF THE SILL CLADDING FOR REGULAR STILE CLADDING PLACE TEMPLATE 857.25MM OR 33 3/4 INCHES FROM THE UPPER MOST SURFACE OF THE SILL CLADDING FOR NARROW STILE CLADDING BEFORE USING TEMPLATES USE A TAPE MEASURE AND ENSURE THAT THE DIMENSIONED LINES ARE ACCURATE. DO NOT SCALE THE DRAWINGS BEFORE PRINTING

3B HEAD AND SILL MACHINING FOR STRIKE PLATES 1. See drawing Head and Sill Machining for hole position and specification. 2. Drill through top of sill nosing only. Do no drill through entire part. 3. Screw holes are drilled as per the head and sill machining drawing and have a diameter of 3.18mm or 1/8 inches. 4. Ensure that the center line of the French Door frame is in line with the marking on the template before templates are used. 5. Ensure that the correct template is used. Figure 10: Head and Sill Machining for Strike Plates 16 TWO PANEL FRECH DOOR PASSIVE PANEL HIDDEN HEAD MACHINING PROFILE Information is subject to change without notice. CAD Download and Installation Instructions: www.loewen.com SILL MACHINING PROFILE SILL MACHINING PROFILE

3B HEAD AND SILL MACHINING FOR STRIKE PLATES TEMPLATE BEFORE USING TEMPLATES USE A TAPE MEASURE AND ENSURE THAT THE DIMENSIONED LINES ARE ACCURATE. DO NOT SCALE THE DRAWINGS BEFORE PRINTING 17

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Loewen metal clad products carry the industry s best warranty, covering paint, glass and wood components for 20 years. Visit loewen.com for complete details. TO FIND YOUR NEAREST LOEWEN DEALER GO TO WWW.LOEWEN.COM OR CONTACT US AT: E-mail: info@loewen.com Canada and U.S.A: 1.800.563.9367 International: 1.204.326.6446 Information subject to change without notice. Distributed by Loewen Inc. in the USA and C.P. Loewen Enterprises Ltd. in Canada and internationally. Trade Marks owned by C.P. Loewen Enterprises Ltd. Used under license. C.P. Loewen Enterprises Ltd. All rights reserved. Recycled Paper Printed in Canada P0000A_0917