MODULE STRAND SYSTEM Module 5 /16" Module Strand 3 /4" Dia.130 Hole For #6 Screw 2 9 /16" 1 13 15 /16" /16" MAX 4 1 /2" MIN 2 7 /8" Module strands are manufactured with 4½" OC spacing, but can be installed as close as 2 7 /8" OC. FLEXIBLE AND STRAIGHT CHANNEL SYSTEMSLM79 Please verify the contents of the packages! Please read instructions entirely before starting installation. Be sure is turned off before installing or modifying the system. Call, LLC tech support with questions. Caution: Flexlum LED is designed to work with listed 24 Class II DC transformers only. Use of any other source will cause damage, shorten the life of the fixture and may void the warranty. Consult any and all applicable local and national codes for installation. Do not conceal or extend exposed conductors through a building wall except per local electrical code. Warning: With any luminaire for any application, basic safety precautions should always be followed to reduce the risk of fire, electric shock and personal injuries. : Optional segmented Flex and Straight Channel fixtures are manufactured with Module Strand inserted at 2 7 /8" OC spacing. 15 /16" LM79 1 11 /16" IP66 IP65 IP66 IP65 Modular, linear LED system for straight or curved applications (up to 6 ft. radius) to create continuous illumination with three different fixture styles. Option 1: Module Strand Module Strands are the recommended choice for mounting in hidden from view spaces (ie coves or backlighting). Product is field cuttable and can be shipped in specific lengths or as 50 module (19 ft) standard roll lengths (see max run on pg 4). Lead Wires Male Connectors Trail Wires Female Connectors STEP 1: Measure area where system is to be installed. STEP 2: Set modules to desired positions and / or spacing with double sided tape (included on back of each module). Module Strand with Flex Channel or linear Straight Channel and optional Diffuser Lens STEP 3: Mount Strand to surface with #6 Screws (by others). 4½" 1 3/8" 1 11/16" #6 mounting screws supplied by others STEP 4: Connect units with UL rated Butt Splice Connectors FXLM-SPLICE-CONN. Copyright 2013 10.15.13 Page 1 of 5, LLC 15602 Mosher Ave Tustin, CA 92780 ph 714 957-6101 fx 714 427-3458 www.tivolilighting.com sales@tivolilighting.com
MOUNTING ACCESSORIES FXLM-EC Flexlum Endcap : FXLM-IC Flexlum interconnect unit for seamless runs Option 2: Flexlum Module Strands with Flex or Straight Channel and optional Diffuser Lens application Lead Wire Installation: Flexlum Module Strands with Flex or Straight Channel with Diffuser Lens with FXLM-LEAD-16 16 ft, 2 conductor, 16 ga lead wire with female connector FXLM-LEAD-16 16 ft, 2 conductor, 16 ga. lead wire with female connector FXLM-SPLICE-CONN UL wet butt splice connector STEP 5: Add Diffuser Lens, if required. The edge of the lens should overhang the edge of the channel by 1/8". Insert towards Trail End, leaving last 1 ft not inserted if additional lengths are to be connected. STEP 1: Measure area where system is to be installed. STEP 2: Position Channel with Lead End (Male Connectors) towards feedpoint. Mount first unit to desired surface with #4 screws (by others). Male 1 /8" Male STEP 3: Connect Female Leads from the 16 ft Wire (FXLM-LEAD-16) to the Male Ends on the Channel. STEP 6: Attach End Cap. Flexlum Module Strands with Flex or Straight Channel with Diffuser Lens can use FXLM-EC End Cap. Fill inside of End Cap with outdoor weather-proof clear silicon adhesive. FXLM-LEAD-16 16 ft, 2 conductor, 16 ga lead wire with female connector STEP 4: Connect Transformer to the opposite end of 16 ft wire. If a run longer than 16 feet is required, connect a J-Box at the end of the 16 Foot Wire. Locate the transformer up to 50 feet (linear wire length) away using 12 ga wire to connect the Transformer to the J-Box. 24 DC Power Supply J-Box* Channel *Must be outdoor weather-proof box if located outdoors. STEP 7: Insert another Endcap at the Trail End of the Channel. Fill inside of End Cap FXLM-IC with outdoor weather-proof clear silicon adhesive. Refer to STEP 15 for instructions to cut the trailing end wires. Copyright 2013 10.15.13 Page 2 of 5, LLC 15602 Mosher Ave Tustin, CA 92780 ph 714 957-6101 fx 714 427-3458 www.tivolilighting.com sales@tivolilighting.com
: Option 2 Continued Interconnect: Flexlum Module Strands with Straight or Curved Channel with Diffuser Lens can be connected with FXLM-IC. STEP 8: Mount next unit at ½ distance. 1/2" STEP 12: Apply silicon to the inside of the Interconnect Unit FXLM-IC and insert over the uplifted end of the Diffuser Lens. Press Interconnect into place between the two Strands while pushing Diffuser all the way down into Channel. Make sure the legs of the Interconnect go into the proper openings of the Diffuser. FXLM-IC Flexlum interconnect STEP 9: Remove Screws from one module on each unit to access wiring channel. Pull back Diffuser Lens, if installed. STEP 13: Install Diffuser Lens. Secure Diffuser by pushing all the way down. Position under the edge of the Interconnect Unit. Make sure the legs of the Interconnect go into the proper openings of the Diffuser Lens. STEP 10: Connect Leads (Male/Female). Step 14: Repeat Steps 6 through 11 to mount any additional Flexlum Module Strands. STEP 15: Cut off trailing connectors from the final unit. Stagger cut the wires making one wire at least 1/8 shorter. Cap off the wire ends. STEP 11: Secure the 2 removed modules and slide connected wires and connectors under the module with Black under one side and Red under opposite side. CUT CUT STEP 16: Insert another Endcap at the end of the run. Fill inside of End Cap FXLM-IC with outdoor weather-proof clear silicon adhesive. Unit with red connector Unit with black connector Copyright 2013 10.15.13 Page 3 of 5, LLC 15602 Mosher Ave Tustin, CA 92780 ph 714 957-6101 fx 714 427-3458 www.tivolilighting.com sales@tivolilighting.com
REQUIRED POWER SUPPLIES OPTIONS PART NO PRIMARY AND SECONDARY TOTAL WATTAGE / AMPERAGE PER BREAKER LISTING DIMENSIONS W X L X D ELECTRONIC OR AC MAGNETIC DIMMABLE (Y OR N) ADUL-100-1-4-24-D 85-264 AC / 24 DC 100 / 1X4A UL/ETL 10" X 10" X 4" Electronic Y: C, F ADUL-300-3-4-24-D 85-264 AC / 24 DC 300 / 3X4A UL/ETL 10 X 10 X 4 Electronic Y: C, F ADNM-100-1-4-24-D 85-264 AC / 24 DC 100 / 1X4A UL/ETL 10" X 10" X 4" Electronic Y: C, F ADNM-300-3-4-24-D 85-264 AC / 24 DC 300 / 3X4A UL/ETL 10 X 10 X 4 Electronic Y: C, F JT-100-1-4-24-D 120 AC / 24 DC 100 / 1X4A ETL 4.25 X 11 X 4 Magnetic Y: A, B, C, F JTH-100-1-4-24-D 277 AC / 24 DC 100 / 1X4A ETL 4.25 X 11 X 4 Magnetic Y: A, B, C, F JT-300-3-4-24-D 120 AC / 24 DC 300 / 3X4A ETL 8.50 X 16 X 4.5 Magnetic Y: A, B, C, F JTH-300-3-4-24-D 277 AC / 24 DC 300 / 3X4A ETL 8.5 X 16 X 4.5 Magnetic Y: C, D, E, F QT-300-3-4-24-D 120 AC / 24 DC 300 / 3X4A ETL 14.5 X 8 X 4" Magnetic Y: A, B, C, F QTH-300-3-4-24-D 277 AC / 24 DC 300 / 3X4A ETL 14.5 X 8 X 4 Magnetic Y: C, D, E, F QT-600-6-4-24-D 120 AC / 24 DC 600 / 6X4A ETL 14.5 X 8 X 4 Magnetic Y: B, C QTH-600-6-4-24-D 277 AC / 24 DC 600 / 6X4A ETL 14.5 X 8 X 4 Magnetic Y: C, E MT-100-1-4-24-D 100-240 AC / 24 DC 277 AC / 24 DC 100 / 1x4A UL 2.5 X 12.32 X 1.56 Electronic N Wiring Size: Installer calculates wire size between load and to avoid voltage drop. The wire sizing from the transformer to the light strings must be carefully calculated in order for low voltage circuits to operate properly. recommends to locate the transformer as close to the light string as possible. Use 12 gauge wire and keep the transformer within 50 ft of the fixture. Maximum wire length per circuit PRODUCT SPECIFICATION GUIDE FLEXLUM MAX FEET PER CIRCUIT (STRAND) MAX FEET PER CIRCUIT (CHANNEL) MODULES AT 2 7/8" OC up to 50 ft (linear wire length) with 12 ga Strand wire J-box 16 ft lead White, Blue, Green 35': 105 Modules at 4 ½" OC 20': 105 Modules at 2 7 /8" OC Red, Yellow 70': 210 Modules at 4 ½" OC 40': 210 Modules at 2 7 /8" OC Flexlum WIRING FOR RUNS EXCEEDING THE MAXIMUM FEET PER CIRCUIT Attach a second set of wires to the transformer for an additional maximum length run. Run the wires inside the grooves on the back side of the channel until the end of the first run is reached. Attach the connectors to the lead unit of the second strand. 20 MAX RUN 20 MAX RUN Copyright 2013 10.15.13 Page 4 of 5, LLC 15602 Mosher Ave Tustin, CA 92780 ph 714 957-6101 fx 714 427-3458 www.tivolilighting.com sales@tivolilighting.com
OPTIONAL DIMMERS SELECTOR DIMMER TYPE CONTROL SIGNAL INPUT OLTAGE OUTPUT OLTAGE MAX LOAD BREAKER RATING DIMENSIONS A N-600 AC Magnetic N/A 120 AC 120 AC 450W N/A Recessed Single Gang Box B N-1000 AC Magnetic N/A 120 AC 120 AC 800W N/A Recessed Dual Gang Box C DIM-24-8A DC Digital N/A 24 DC 24 DC 188W 8A* Single Gang Box D NH-600 AC Magnetic N/A 277 AC 277 AC 450W N/A Recessed Single Gang Box E NH-1000 AC Magnetic N/A 277 AC 277 AC 800W N/A Recessed Dual Gang Box F DIM-OT-1-4-24-D Control Interface 1-10 DC 24 DC 24 DC 96W 4A 6 ¾ L X 1 5/8 W X 3/4 H *AD & QT Series secondary outputs would be limited to 4 amps Dimmers A, B, D, E wiring Dimmer C wiring N L N L Flexlum Flexlum Dimmer F wiring single circuit Dimmer F wiring multicircuits N L N L 0-10 Dimming control connect directly to DIM-OT Flexlum 0-10 Dimming control can connect as 1 zone to all circuits or separately to each circuit for zone control Flexlum Copyright 2013 10.15.13 Page 5 of 5, LLC 15602 Mosher Ave Tustin, CA 92780 ph 714 957-6101 fx 714 427-3458 www.tivolilighting.com sales@tivolilighting.com