Sykes-Pickavant pullers are manufactured to a very high specification and subjected to rigorous testing - far exceeding their stated capacities. The legs and beams are drop forged from high quality steel and then heat treated for extra strength and durability. Pullers are normally classified as either hydraulic or mechanical with many different types within these two styles. CHOOSING THE RIGHT PULLER FOR THE JOB Always use a leg puller if possible This gives a better load distribution and is much safer in use Decide what spread is required. This is determined by the width of the part to be pulled Decide what reach is required. This must be at least equal to or larger than the depth of the part which needs removal Estimate out what force is required. More force may be required for rusted parts or where there is a large area of surface contact. Hydraulic pullers enable maximum force to be applied with minimum effort. Alternatively, choose a puller whose force screw diameter is at least half the size of the shaft of the item to be removed. If in doubt, use the next largest - using an undersized puller will slow down the job and lead to frustration QUICK REFERENCE GUIDE Puller Spread Puller Reach External Reach Adaptor Diameter Leg Style Safe Working Load (tonnes) Ram Extension External Spread Internal Spread 06
TYPES OF PULLER Hydraulic Pullers These have a simple, grease-filled ram instead of a mechanical force screw, producing extra power with ease. The spring loaded plunger provides direct, non twisting application of thrust which is more effective and more secure Hydraulic 500 Series Maximum power output created by turning T-bar Loadstar Hydraulic Pullers Various styles available including Loadstar 8, & 0 tonne and Loadstar Plus 0, 0 & 50 tonne. For heavy duty pulling and extracting Mechanical Pullers These use a mechanical force screw Thin Jaw Pullers These have special legs for use where clearance is limited behind the gear or bearing race. Available in both hydraulic and mechanical Pressure screw with fine pitched thread reduces effort Puller head designed for quick fitting of legs. Formed from a deep, cold drawn pressing to maximise strength Knurled collar provides hand grip when positioning on work piece and applying initial load Hydraulic ram exerts exceptional force with ease Hub Pullers Available in mechanical type with mechanical screw and also hydraulic with hydraulic ram. Sets to suit both light car and coercial vehicles. Additional legs and stud plates can be purchased if required Blind Housing Bearing Removers These operate without the need to dismantle machinery or remove the running shaft. Enables bearings to be removed from shafts when a long reach is required Grooved centre nut. As pressure is applied the centre nut moves back into the puller head forcing the legs to grip inwards Fine pitched thread for easy adjustment. Spring loaded plunger supplied complete with handy nose piece for use on centred shafts Separators For where all round support is required or where there is insufficient space for standard puller legs Slide Haers Used when there is no shaft, making a conventional puller unsuitable Forged, alloy steel legs for strength and durability Split Collet Extractors For blind housing internal use. The split collet is pushed into the centre of the bearing and then expanded via the hex nut on the end of the collet 07
MECHANICAL GEAR FEATURES Mechanical Gear Pullers For the quick and safe removal of gears, races, bearings, pulleys, sprockets etc Essential service tools for all classes of industrial and automotive maintenance work Pressure on the force screw automatically increases the grip of legs The legs on the 6 /50 and 8 /00 pullers are double-ended enabling them to be reversed for internal and external applications, whilst on the larger pullers the legs can be adjusted to vary the length of reach Forged steel legs, beams and jaws, heat treated for additional strength and durability TWIN LEG Two legs for removing gears, races, bearings and sprockets Can be upgraded for triple leg pulling Supplied in carton Refer to pages 67-70 for component illustrations Spread Min - Reach 08000 0-50 80 Double ended 0800 0-00 40 reversible 0800 0-00 50 Standard 0800 0-50 80 adjustable 08000 0800 0800 0800 08
MECHANICAL GEAR TRIPLE LEG Three legs for removing gears, races, bearings and sprockets Supplied in carton Refer to pages 67-70 for component illustrations Spread Min - Reach 08700 0-50 80 Double ended 08800 0-00 40 reversible 08900 0-00 50 Standard 08400 0-50 80 adjustable 08700 08800 TWIN/TRIPLE LEG Twin and triple head (changed from beam) and double ended legs for a wide range of pulling options (08705, 08805) Two way & three way combination in one beam (66075) Supplied in carton Refer to pages 67-70 for component illustrations 08900 08400 Spread Min - Reach No. of Puller Combinations 66075 0-00 75 4 08705 0-50 80 4 08805 0-00 40 4 Double ended reversible 66075 08705 Qty Description 6606 Forcing Screw 66075 66064 Twin/Triple Head 0874 Leg Assembly-Reversible 087 Forcing Screw 08705 6606 Twin Head 6606 Triple Head 0874 Leg Assembly-Reversible 088 Forcing Screw 08805 088 Twin Head 088 Triple Head 0884 Leg Assembly-Reversible 08805 09
MECHANICAL GEAR MINI - Twin/Triple Leg 0800 Mini Bearing Puller - Twin/Triple Fine pitch force screw with built in T bar for smooth operation Two position adjustable leg for further pulling option tonne capacity Spread Min - Reach 0800 0-60 50 Standard adjustable 0800 08450 Mini Puller - 4 way Ideal for windscreen wiper arms Unique four way design allows for four different jaw widths to be selected Reversible and interchangeable legs Removable centrepiece for wider application coverage Capacity from 9-6 08450 Four Assembly Options 0850 Fast Fit Micro Puller For rapid removal of small bearings Covers a wide range of automotive and engineering applications including alternators/generators, domestic appliances, power tools and pumps Self-centring force screw with T bar and hexagon drive Drop forged legs with independent leaf springs Securing collar tightens under load for positive, non slip pulling action Suitable for ISO referenced bearings tonne capacity 0850 Spread Min - Reach Min - 0850 9-45 9-7 Qty Description 080 Forcing Screw 0804 Nose Piece Extension 0805 Leg 0
MECHANICAL GEAR KITS - Twin/Triple Leg Twin/Triple Reversible Leg Kit Twin and triple head (changed from beam) and double ended legs for a wide range of pulling options Contains both 08705 and 08805 twin/triple leg pullers Supplied in metal case (084900) or carton (08490) Refer to pages 67-70 for component illustrations Spread Min - Reach No. of Puller Combinations 084900 0-00 40 4 Double ended Metal 08490 0-00 40 4 reversible Carton Pkg 084900 & 08490 Qty Description 087 Forcing Screw 088 Forcing Screw 6606 Twin Head 088 Twin Head 6606 Triple Head 088 Triple Head 0874 Leg Assembly-Reversible 0884 Leg Assembly-Reversible 084900/08490 08400 Mechanical Twin/Triple Leg Kit Makes separate mechanical or leg pullers Twin and triple heads, double ended reversible and standard adjustable legs For a wide range of pulling options Supplied in metal case Refer to pages 67-70 for component illustrations Spread Min - Reach No. of Puller Combinations 08400 0-50 80 Qty Description 087 Forcing Screw 6606 Twin Head 6606 Triple Head 0874 Leg Assembly - Reversible 088 Forcing Screw 088 Twin Head 088 Triple Head Double ended reversible/standard adjustable Qty Description 0884 Leg Assembly - Reversible 089 Forcing Screw 089 Twin Head 089 Triple Head 0894 Leg Assembly - Standard Adjustable 084 Leg Assembly - Standard Adjustable 08400
MECHANICAL GEAR KITS - Twin/Triple Leg cont. Combi-Puller System Many puller/leg assembly combinations available Graduated beam for accurate leg positioning Legs can be bolted together to extend reach Four different leg shapes to cover wide application Available as twin or triple puller kit Available in 5 tonne and 0 tonne capacity Twin puller supplied in carton Triple puller supplied in sturdy metal box Slotted Leg Thin Jaw Leg Narrow Leg Kit Style Spread Min - Reach Load Capacity Weight 096050 Twin 0-7 40 5.7 09600 Twin 0-50 8 0 6 09650 Triple 0-7 40 5 4 096450 Triple 0-50 8 0 9 Kit 096050 09600 09650 096450 Qty Description 0960 5T Force Screw 0960 5T Twin Head 09605 5T Narrow Leg - Long 096054 5T Slotted Leg - Short 096055 5T Thin Jaw Leg - Short 096056 5T Thin Jaw Leg - Long 09606 5T Leg Clips - Set of 4 09604 5T Connecting Bolt Assembly 096 0T Force Screw 096 0T Twin Head 0965 0T Narrow Leg - Long 09654 0T Slotted Leg - Short 09655 0T Thin Jaw Leg - Short 09656 0T Thin Jaw Leg - Long 0966 0T Leg Clips - Set of 4 0964 0T Connecting Bolt Assembly 0960 5T Force Screw 0960 5T Triple Head 09605 5T Narrow Leg - Long 096054 5T Slotted Leg - Short 096055 5T Thin Jaw Leg - Short 096056 5T Thin Jaw Leg - Long 09606 5T Leg Clips - Set of 4 09604 5T Connecting Bolt Assembly 096 0T Force Screw 096 0T Triple Head 0965 0T Narrow Leg - Long 09654 0T Slotted Leg - Short 09655 0T Thin Jaw Leg - Short 09656 0T Thin Jaw Leg - Long 0966 0T Leg Clips - Set of 4 0964 0T Connecting Bolt Assembly 09600 09650
MECHANICAL GEAR KITS - Twin/Triple Leg & Separator 084906 Mechanical Puller & Separator Kit Makes 8 separate mechanical leg or leg pullers with bearing separator options Double ended reversible legs for a wide range of pulling options Supplied in metal case Refer to pages 67-70 for component illustrations Spread Min - Reach External Spread 084906 00 40 05 Double ended reversible Qty Description 087 Forcing Screw 0874 Leg Assembly - Reversible 088 Forcing Screw 088 Twin Head 088 Triple Head 0884 Leg - Double Ended Reversible 095000 Separator 0-55 09500 Separator 0-05 6606 Twin Head 6606 Triple Head 084906
MECHANICAL GEAR KITS - Twin/Triple Leg & Separator cont. 08406 Mechanical Puller & Separator Kit Makes separate mechanical or leg pullers with bearing separator options Twin and triple heads and double ended reversible legs for a wide range of pulling options Supplied in metal case Refer to pages 67-70 for component illustrations Spread Reach External Spread 08406 50 80 40 Double ended reversible/standard adjustable 08406 Qty Description 087 Forcing Screw 6606 Twin Head 6606 Triple Head 0874 Leg Assembly - Reversible 088 Forcing Screw 088 Twin Head 088 Triple Head 0884 Leg Assembly - Reversible Qty Description 089 Forcing Screw 089 Twin Head 089 Triple Head 0894 Leg Assembly - Standard Adjustable 084 Leg Assembly - Standard Adjustable 095000 Separator 0-55 09500 Separator 0-05 09500 Separator 5-40 09400 Multi Puller Pack Makes 5 different mechanical puller/separator combinations Consists of a thin jaw puller, reversible leg puller and bearing separator - the ideal combination for light applications Supplied in carton with foam inlays Refer to pages 67-70 for component illustrations Spread Reach External Spread 09400 40 89 55 Qty Description 0878 M8 X 0 Bolt & Nut 088 Forcing Screw 08604 Leg 75 - Thin Jaw 090 Twin Beam 0905 Main Rod Double ended reversible/thin jaw Qty Description 6606 Forcing Screw 095000 Separator 0-55 6606 Twin Head 6606 Triple Head 0874 Leg - Double Ended Reversible 09400 4
MECHANICAL THIN JAW GEAR FEATURES Thin Jaw Pullers Specially designed leg jaw profile for pulling tasks where there is limited clearance behind the component to be removed. The jaw profile also features a wider load bearing surface than standard puller legs in order to provide a secure grip Manufactured to the same high specifications as the standard leg and using the same materials Available with either mechanical or 500 series hydraulic power (see hydraulic section page 8) TWIN LEG - Thin Jaw Two legs for removing gears, races, bearings and sprockets Can be upgraded for triple leg pulling Supplied in carton Refer to pages 67-70 for component illustrations Spread Min - Reach 086000 0-75 75 08600* 0-75 5 08600 0-50 50 08600 0-5 5 08600 0-50 5 Thin Jaw 086000 08600 08600 * Includes force screw extension (50). TRIPLE LEG - Thin Jaw 08600 08600 Three legs for removing gears, races, bearings and sprockets Supplied in carton Refer to pages 67-70 for component illustrations 08600 08600 Spread Min - Reach 08600 0-75 75 08600* 0-75 5 086400 0-50 50 086500 0-50 5 Thin Jaw * Includes force screw extension (50). 086400 086500 5
MECHANICAL THIN JAW GEAR KITS - Thin Jaw Twin/Triple Leg 08600 Mechanical Puller Kit - Thin Jaw Makes 4 mechanical or leg pullers Thin jaws enable access where clearance behind components is limited Supplied in carton Refer to pages 67-70 for component illustrations Spread Reach No. of Puller Combinations 08600 75 5 4 Thin Jaw Qty Description 087 Forcing Screw 0860 Twin Beam 0860 Triple Beam 08604 Leg 75 - Thin Jaw 08606 Extension 08604 Leg 0 - Thin Jaw 08600 086504 Mechanical Puller Kit - Thin Jaw Contains components to make up 7 thin jaw leg pullers Thin jaws enable access where clearance behind components is limited Also available on display panel 086505, see page 56 Refer to pages 67-70 for component illustrations 086505 Spread Reach No. of Puller Combinations 086504 84 5 7 Thin Jaw Qty Description 086 Forcing Screw 089 Forcing Screw 086000 Puller - Thin Jaw 086 Twin Beam 086 Twin Beam 0865 Triple Beam 0864 Leg 50 - Thin Jaw 0864 Leg 5 - Thin Jaw 086504 6
MECHANICAL THIN JAW GEAR KITS - Thin Jaw Puller & Separator 0900 Mechanical Puller & Separator Kit - Thin Jaw Combination small capacity puller and bearing separator pack Thin jaws enable access where clearance behind component is limited Supplied in carton Refer to pages 67-70 for component illustrations Spread Reach External Spread 0900 75 5 55 Thin Jaw Qty Description 0800 Mini Bearing Puller 08604 Leg 75 - Thin Jaw 08604 Leg 0 - Thin Jaw 088 Forcing Screw 090 Twin Beam 0905 Main Rod 095000 Separator 0-55 0900 09005 Mechanical Puller & Separator Kit - Thin Jaw Pulling unit with small capacity bearing separator and thin jaw legs will remove bearings inaccessible to standard puller jaws Supplied in carton Refer to pages 67-70 for component illustrations Spread Reach External Spread 09005 75 75 55 Thin Jaw Qty Description 088 Forcing Screw 08604 Leg 75 - Thin Jaw 090 Beam Twin 0905 Main Rod 095000 Separator 0-55 09005 7
HYDRAULIC GEAR FEATURES Hydraulic Gear Pullers Ideal for wide range of automotive and industrial applications including gear pulling, bearing extraction and hub removal Powered by the 500 series hydraulic ram applies 8 tonnes of force with ease Three basic components the ram, a twin head and a triple head provide the basis for a highly versatile pulling system. Capacity can be varied simply by changing legs and additional attachments are available for hub and bearing pulling. Unnecessary duplication of parts is avoided Safe and easy to use, simple to adjust, self centring and self locking Non-twisting for improved stability Forged alloy steel legs for strength and durability 500 SERIES HYDRAULIC RAM 50000 500 Series Hydraulic Ram Grease filled Direct force improves stability under load Provides maximum withdrawal force of 80 KN Qty Description Hydraulic Ram 50000 Nose Piece Pressure screw with fine pitched thread reduces effort Spring loaded plunger supplied complete with handy nose piece for use on centred shafts Maximum power output created by turning T-bar Knurled collar provides hand grip when positioning on workpiece and applying initial load Hydraulic ram exerts exceptional force with ease Fine pitched thread for easy adjustment 5004 500 Series Hydraulic Ram Repair Kit Contains seals and grease required to repair 50000 Hydraulic Ram Supplied with installation manual 700 Hydraulic Ram Converter Converts the 500 series hydraulic ram to mechanical, using forcing screw and shock handle In addition the impact shock handle to screw has a sliding centre spindle which allows the operator to strike the end when fully loaded. This assists the release of stubborn joints or taper fits 0859 8 Qty Description 0859 Shock Handle 0 7 Forcing Screw 85.5 X 6 BSW 7
HYDRAULIC GEAR TWIN LEG Two legs for removing gears, bearings, pulleys and sprockets Supplied with nose piece for use on centred shafts Can be upgraded for triple leg pulling Supplied in carton Refer to pages 7-75 for component illustrations Puller Spread Min- Puller Reach Ram Extension 5400 50-00 00 50 5600 75-50 50 00 5700 75-50 50 50 5800 00-00 00 50 5900 0-50 50 50 Standard 5400 5600 5700 5800 5900 TRIPLE LEG Three legs for removing gears, bearings, pulleys and sprockets Supplied with nose piece for use on centred shafts Supplied in carton Refer to pages 7-75 for component illustrations Puller Spread Min- Puller Reach Ram Extension 5400 50-00 00 50 5600 75-50 50 00 5700 75-50 50 50 5800 00-00 00 50 5900 0-50 50 50 Standard 5900 5400 5600 5700 5800 9
HYDRAULIC GEAR KITS - Twin/Triple Leg 54900 Hydraulic Twin Leg Kit Makes different pullers Self centring and self locking Refer to pages 7-75 for component illustrations Puller Spread Min- Puller Reach Ram Extension 54900 75-00 50 50 / 00 Standard Qty Description 50000 Hydraulic Ram With Nose Piece 54 Twin Head 54 Ram Extension - 50 564 Ram Extension - 00 544 Leg 00 566 Leg 50 54900 5405 Hydraulic Twin/Triple Leg Kit Combination twin/triple leg puller kit complete with ram extension offers a wide range of pulling options Makes different twin/triple leg pullers Wide range of kits to suit most applications Supplied in carton Refer to pages 7-75 for component illustrations Puller Spread Min- Puller Reach Ram Extension 5405 50-00 00 50 Standard Qty Description 50000 Hydraulic Ram With Nose Piece 54 Twin Head 54 Triple Head 54 Ram Extension - 50 544 Leg - 00 5405 0
HYDRAULIC GEAR 55000 & 5500 Hydraulic Twin/Triple Leg Kits Makes different twin/triple leg pullers Supplied in metal case (55000) or in carton (5500) Refer to pages 7-75 for component illustrations Puller Spread Min- Puller Reach Ram Extension 55000 75-50 50 50 / 00 Standard Metal 5500 75-50 50 50 / 00 Standard Carton Qty Description 50000 Hydraulic Ram With Nose Piece 54 Twin Head 54 Triple Head 54 Ram Extension - 50 564 Ram Extension - 00 544 Leg - 00 566 Leg - 50 Pkg 55000 & 5500 55008 Hydraulic Twin/Triple Leg Kit Makes 6 different twin/triple leg pullers Supplied in metal case Refer to pages 7-75 for component illustrations Puller Spread Min- Puller Reach Ram Extension 55008 50-00 00 50 / 00 Standard Qty Description 50000 Hydraulic Ram with Nose Piece 54 Twin Head 54 Triple Head 54 Ram Extension - 50 564 Ram Extension - 00 544 Leg - 00 566 Leg - 50 588 Leg - 00 55008
HYDRAULIC GEAR KITS - Twin/Triple Leg cont. 5500 Hydraulic Twin/Triple Leg Puller Kit Makes 0 different twin/triple leg pullers Supplied in metal case Refer to pages 7-75 for component illustrations Puller Spread Puller Reach Ram Extension 5500 50-50 50 50 / 00 / 50 Standard Qty Description 50000 Hydraulic Ram With Nose Piece 54 Twin Head 54 Triple Head 54 Ram Extension - 50 564 Ram Extension - 00 576 Ram Extension - 50 544 Leg - 00 566 Leg - 50 588 Leg - 00 577 Leg - 50 599 Leg - 50 (extra wide) 5500
HYDRAULIC GEAR KITS - Combination Twin/Triple Leg 5400 Hydraulic Combination Twin Leg Kit Makes 4 different hydraulic pullers Combination standard and thin jaw leg puller Refer to pages 7-75 for component illustrations Puller Spread Puller Reach Ram Extension 5400 50-50 5 50 / 00 Standard/Thin Jaw Qty Description 50000 Hydraulic Ram With Nose Piece 54 Twin Head Assembly 9 Twin Beam 54 Ram Extension 50 564 Ram Extension 00 544 Leg - 00 566 Leg - 50 0864 Leg 50 - Thin Jaw 0864 Leg 5 - Thin Jaw 5400 55004 Hydraulic Combination Twin/Triple Leg Kit Makes 8 different hydraulic pullers Combination standard and thin jaw leg puller Supplied in metal case Refer to pages 7-75 for component illustrations Puller Spread Puller Reach Ram Extension 55004 50-5 5 50 / 00 Standard / Thin Jaw Qty Description 50000 Hydraulic Ram With Nose Piece 54 Twin Head Assembly 9 Twin Beam 54 Triple Head Assembly 865 Triple Beam 54 Ram Extension 50 564 Ram Extension 00 544 Leg - 00 566 Leg - 50 0864 Leg 50 - Thin Jaw 0864 Leg 5 - Thin Jaw 55004
HYDRAULIC GEAR KITS - Twin/ Triple Leg & Separator 900 Hydraulic Separator Kit Versatile tool where a long reach is required to draw a bearing from a shaft Also available without hydraulic ram as kit 90 (in carton) The tapered edges of the bearing separator provide all round support and can fit behind bearings where normal puller legs cannot gain access Supplied in metal case Refer to pages 7-75 for component illustrations External Spread Min- External Reach Ram Extension 900 0-05 876 00 Qty Description 50000 Hydraulic Ram With Nose Piece 564 Ram Extension - 00 9 Twin Beam 09500 Separator 0-05 095 Main Rod 099 4 Extension Rod 09 Extension Rod 5 inch 900 900 Hydraulic Separator Kit - Heavy Duty Versatile tool where a long reach is required to draw a bearing from a shaft Also available without hydraulic ram as kit 90 (in carton) The tapered edges of the bearing separator provide all round support and can fit behind bearings where normal puller legs cannot gain access Supplied in metal case Refer to pages 7-75 for component illustrations External Spread Min- External Reach Ram Extension 900 5-40 86 50 Qty Description 50000 Hydraulic Ram With Nose Piece 576 Ram Extension - 50 9 Twin Beam 09500 Separator 5-40 095 Main Rod 099 4 Extension Rod 09 Extension Rod 5 inch 900 4
HYDRAULIC GEAR 56000 Hydraulic Internal/External Puller & Separator Kit For removing bearings, gears etc. where access behind components is too restricted to use standard pullers Drop forged, high quality steel, heat treated for strength and durability Separators have tapered edge for insertion behind close fitting bearings, gears etc Internal puller has screw adjustable legs for positive fit Supplied in metal case Refer to pages 7-75 for component illustrations External Spread Min- External Reach Min- Ram Extension 56000 5-40 40-50 86 Qty Description 50000 Hydraulic Ram With Nose Piece 576 Ram Extension - 50 9 Twin Beam 09500 Separator 5-45 095 Main Rod 099 4 Extension Rod 09 Extension Rod 5 inch 09500 Internal Race Extractor Qty Description 09 Forcing Screw c/w Nut 09 Thrust Race 09 Convertor 090 Protector 56000 5500 Hydraulic Puller & Separator Kit Makes 4 different twin/triple leg pullers, plus bearing separator kit Supplied in metal case Refer to pages 7-75 for component illustrations Puller Spread Min- Puller Reach External Spread Min- External Reach Leg Style 5500 50-50 50 0-05 876 Standard Qty Description 50000 Hydraulic Ram With Nose Piece 54 Twin Head 54 Triple Head 54 Ram Extension - 50 564 Ram Extension - 00 544 Leg - 00 566 Leg - 50 9 Twin Beam 09500 Separator 0-05 5500 Qty Description 095 Main Rod 099 4 Extension Rod 09 Extension Rod 5 inch 5
HYDRAULIC GEAR KITS - Twin/Triple Leg & Separator cont. 5508 Hydraulic Puller & Separator Kit Makes 6 different twin/triple leg pullers, plus bearing separator kit Supplied in metal case Refer to pages 7-75 for component illustrations Puller Spread Min- Puller Reach External Spread External Reach Leg Style 5508 50-00 00 0-05 876 Standard Qty Description 50000 Hydraulic Ram With Nose Piece 54 Twin Head 54 Triple Head 54 Ram Extension - 50 564 Ram Extension - 00 544 Leg - 00 566 Leg - 50 588 Leg - 00 9 Twin Beam 09500 Separator 0-05 095 Main Rod 099 4 Extension Rod 09 Extension Rod 5 inch 5508 6
HYDRAULIC GEAR 55400 Hydraulic Puller & Separator Kit Versatile tool where a long reach is required to draw a bearing from a shaft The tapered edges of the bearing separator provide all round support and can fit behind bearings where normal puller legs cannot gain access Supplied in metal case Refer to pages 7-75 for component illustrations Also available on display panel 55405, see page 59 Puller Spread Min- Puller Reach External Spread External Reach Leg Style 55400 50-00 00 0-05 876 Standard Qty Description 50000 Hydraulic Ram With Nose Piece 54 Twin Head 54 Triple Head 54 Ram Extension - 50 564 Ram Extension - 00 576 Ram Extension - 50 544 Leg - 00 566 Leg - 50 588 Leg - 00 577 Leg - 50 599 Leg - 50 (Extra Wide) 9 Twin Beam 09500 Separator 0-05 095 Main Rod 099 4 Extension Rod 09 Extension Rod 5 inch 55405 55400 7
HYDRAULIC GEAR KITS - Twin/Triple Leg & Separator cont. 55700 Hydraulic Internal Extractor, Puller & Separator Kit Makes 0 different twin/triple leg pullers, plus bearing separator kit and internal extractor kit Supplied in metal case Refer to pages 7-75 for component illustrations Puller Spread Min- Puller Reach External Spread External Reach Leg Style 55700 0-00 50 0-05 876 Standard Qty Description 50000 Hydraulic Ram with Nose Piece 54 Twin Head 54 Triple Head 54 Ram Extension - 50 564 Ram Extension - 00 576 Ram Extension - 50 544 Leg - 00 566 Leg - 50 588 Leg - 00 577 Leg - 50 599 Leg - 50 (extra wide) 9 Twin Beam 09500 Separator 0-05 095 Main Rod 099 4 Extension Rod 09 Extension Rod 5 inch 09500 Internal Race Extractor 09 Forcing Screw c/w Nut 09 Thrust Race 09 Convertor 090 Protector 55700 8
HYDRAULIC GEAR 55800 Hydraulic Internal Extractor, Puller & Heavy Duty Separator Kit Makes 0 different twin/triple leg pullers, plus heavy duty bearing separator kit and internal extractor kit Supplied in metal case Refer to pages 7-75 for component illustrations Puller Spread Min- Puller Reach External Spread External Reach Leg Style 55800 5-50 50 5-40 86 Standard Qty Description 50000 Hydraulic Ram With Nose Piece 54 Twin Head 54 Triple Head 54 Ram Extension - 50 564 Ram Extension - 00 576 Ram Extension - 50 544 Leg - 00 566 Leg - 50 588 Leg - 00 577 Leg - 50 599 Leg - 50 (Extra Wide) 9 Twin Beam 09500 Separator 5-45 095 Main Rod 099 4 Extension Rod 09 Extension Rod 5 inch 09500 Internal Race Extractor 09 Forcing Screw c/w Nut 09 Thrust Race 09 Convertor 090 Protector 55800 9
HYDRAULIC GEAR KITS - Twin/Triple Leg & Separator cont. 55900 Hydraulic Internal Extractor, Puller & Separator Kit - Master Set Makes 0 different twin/triple leg pullers, plus heavy duty bearing separator kit and internal extractor kit Supplied in metal case Refer to pages 7-75 for component illustrations Puller Spread Puller Reach External Spread External Reach Leg Style 55900 0-50 50 0-40 876 Standard Qty Description 50000 Hydraulic Ram With Nose Piece 54 Twin Head 54 Triple Head 54 Ram Extension - 50 564 Ram Extension - 00 576 Ram Extension - 50 544 Leg - 00 566 Leg - 50 588 Leg - 00 577 Leg - 50 599 Leg - 50 (Extra Wide) 9 Twin Beam 09500 Separator 0-05 095 Main Rod Qty Description 099 4 Extension Rod 09 Extension Rod 5 inch 9 Twin Beam 09500 Separator 5-45 095 Main Rod 099 4 Extension Rod 09 Extension Rod 5 inch 09500 Internal Race Extractor 09 Forcing Screw c/w Nut 09 Thrust Race 09 Convertor 090 Protector 090 Protector 0 55900
HYDRAULIC THIN JAW GEAR FEATURES Hydraulic Thin Jaw Pullers Designed for pulling jobs where clearance behind the component is limited. These jobs often require wide bearing surfaces on the jaws to give a secure grip - the thin jaw range meets these requirements Powered by the 500 series hydraulic ram - applies 8 tonnes of force with ease Safe and easy to use, simple to adjust, self centring and self locking Non-twisting for improved stability Forged alloy steel legs for strength and durability TWIN LEG - Thin Jaw Two legs for removing gears, bearings, pulleys and sprockets Can be upgraded for triple leg pulling Thin jaws enable access where clearance behind components is limited Supplied in carton Refer to pages 7-75 for component illustrations Puller Spread Min- Puller Reach Ram Extension 8600 50-50 50 50 8600 50-50 5 50 8600 50-5 5 50 Thin Jaw 8600 8600 TRIPLE LEG - Thin Jaw Three legs for removing gears, bearings, pulleys and sprockets Thin jaws enable access where clearance behind components is limited Supplied in carton Refer to pages 7-75 for component illustrations 8600 Puller Spread Min- Puller Reach Ram Extension 86400 50-50 50 50 86500 50-50 5 50 Thin Jaw 86400 86500
HYDRAULIC THIN JAW GEAR KITS - Thin Jaw Twin/Triple Leg 86504 Hydraulic Twin/Triple Leg Puller Kit - Thin Jaw Makes 5 different hydraulic and mechanical thin jaw puller Supplied in metal case Refer to pages 7-75 for component illustrations Also available on display panel 86505, see page 57 86505 Puller Spread Min- Puller Reach Ram Extension 86504 50-5 5 50 / 50 Thin Jaw Qty Description 50000 Hydraulic Ram With Nose Piece 54 Ram Extension - 50 576 Ram Extension - 50 0860 Twin Beam 86 Twin Beam 865 Triple Beam 9 Twin Beam 08604 Leg 75 - Thin Jaw 0864 Leg 5 - Thin Jaw 087 Forcing Screw X.75 X 50 0864 Leg 50 - Thin Jaw 86504 KITS - Combination Twin/Triple Leg 5400 Hydraulic Combination Twin Leg Kit Makes 4 different hydraulic pullers Combination standard and thin jaw leg puller Refer to pages 7-75 for component illustrations Puller Spread Min- Puller Reach Ram Extension 5400 50-50 5 50 / 00 Standard/Thin Jaw Qty Description 50000 Hydraulic Ram With Nose Piece 54 Twin Head Assembly 9 Twin Beam 54 Ram Extension 50 564 Ram Extension 00 544 Leg - 00 566 Leg - 50 0864 Leg 50 - Thin Jaw 0864 Leg 5 - Thin Jaw 5400
HYDRAULIC THIN JAW GEAR 55004 Hydraulic Combination Twin/Triple Leg Kit Makes 8 different hydraulic pullers Combination standard and thin jaw leg puller Supplied in metal case Refer to pages 7-75 for component illustrations Puller Spread Min- Puller Reach Ram Extension 55004 50-5 5 50 / 00 Standard/ Thin Jaw 55004 Qty Description 50000 Hydraulic Ram With Nose Piece 54 Twin Head Assembly 9 Twin Beam 54 Triple Head Assembly 865 Triple Beam 54 Ram Extension 50 Qty Description 564 Ram Extension 00 544 Leg - 00 566 Leg - 50 0864 Leg 50 - Thin Jaw 0864 Leg 5 - Thin Jaw KITS - Thin Jaw Twin Leg & Separator 90 Hydraulic Puller & Separator Kit - Thin Jaw Combination pack consisting of a medium duty hydraulic thin jaw puller and bearing separator Supplied in carton Refer to pages 7-75 for component illustrations Also available as 904 kit without 50000 hydraulic ram* Puller Spread Min- Puller Reach Ram Extension 90 50-05 876 50 / 00 / 50 Thin Jaw Qty Description 50000 Hydraulic Ram With Nose Piece* 564 Ram Extension - 00 0864 Leg 50 - Thin Jaw 9 Twin Beam 09500 Separator 0-05 095 Main Rod 099 4 Extension Rod 09 Extension Rod 5 inch 90
LOADSTAR HEAVY DUTY FEATURES Loadstar Pullers Self centring self locking puller legs, grip increases as load increases Easy one man operation, and way options 60 degree swivel hose coupling for optimum access Lightweight aluminium hydraulic pump included Selection of ram extension rods supplied to increase stroke In-built safety valve to prevent overloading Capacity Tonnes Puller Spread Puller Reach Stroke H Ram Dia E Nose Dia. F 8 Tonne 0008 450 80 85 50 5 70 7.5 6 Tonne 00 485 05 85 60 8 70 5 6.5 9 6 0 Tonne 000 570 65 80 40 6 0 7 66 Travel G Jaw Tip A Jaw Tip B Jaw Tip C Weight kg LOADSTAR 0008 Loadstar Puller 8 Tonne 8 tonne hydraulic ram and pump Selection of three ram extension rods supplied to increase stroke Spread 450 Reach 80 Puller supplied in sturdy plastic storage case Pump supplied in steel storage case See above for specifications Qty Description 0070 Hydraulic Pump Assembly 700 High Pressure Hose.8m Long 7900 Gauge & Gauge Block 00080 8T Hydraulic Ram 00084 Leg Assembly 0008 Head Assembly - Upper 0008 Head Assembly - Lower 00080 Ram Extension Set ( piece) 0008 4
LOADSTAR HEAVY DUTY 00 Loadstar Puller Tonne tonne hydraulic ram and pump Selection of four ram extension rods supplied to increase stroke Spread 485 Reach 05 Puller supplied in sturdy plastic storage case Pump supplied in steel storage case See page 4 for specifications Qty Description 0070 Hydraulic Pump Assembly 700 High Pressure Hose.8m Long 7900 Gauge & Gauge Block 000 T Hydraulic Ram 004 Leg Assembly 00 Head Assembly - Upper 00 Head Assembly - Lower 000 Ram Extension Set (4 piece) 00 000 Loadstar Puller 0 Tonne 0 tonne hydraulic ram and pump Puller and pump supplied in steel storage case Selection of four ram extension rods supplied to increase stroke Spread 570 Reach 65 Supplied in steel storage cases See page 4 for specifications Qty Description 0070 Hydraulic Pump Assembly 700 High Pressure Hose.8m Long 7900 Gauge & Gauge Block 0000 0T Hydraulic Ram 0004 Leg Assembly 000 Head Assembly - Upper 000 Head Assembly - Lower 0000 Ram Extension Set (4 piece) 000 5
LOADSTAR HEAVY DUTY FEATURES Loadstar Plus Pullers Loadstar Plus heavy duty pullers offer a comprehensive range of pulling and extracting options Available in 0 tonne, 0 tonne and 50 tonne Choices range from fully equipped comprehensive kits or entry level puller kits with the capability to add on extra packs as required These extra packs consist of separator packs, accessory packs and in the 0 tonne version there is also a press frame pack available The Loadstar Plus series is a versatile range with options to suit all heavy duty pulling and extraction situations Loadstar Plus Pulling External Internal 0095 Press Frame Capacity Tonnes 0 Tonne 0 Tonne 50 Tonne Spread Reach Spread Min - Max Reach Spread Min - Max Depth Min - Max Throat Width Min - Max Pin Dia. Min - Max Extractor Pin Length Min - Max 0000 50 760 5 88 000 50 760 5 8 000 50-75 40 5 54 0040 65-460 65 8-50 7-50 5 47 0045 50 760 50-75 40 75-5 5 50 000 65-460 65 8-50 7-50 5 7 00 65-460 65 8-50 7-50 5 65 0050 50 760 50-75 40 75-5 65-460 65 8-50 7-50 5 95 0000 50 580 50 9 000 50 580 50 86 000 50-75 860 50 6 0050 50 580 50-75 860 75-5 50 60 05000 50 470 50 06 0500 50 470 50 00 0500 50-75 750 50 68 05050 50 470 50-75 750 75-5 50 80 Stroke Weight kg 0070 Hydraulic Pump Assembly Spare Parts Description 700 High Pressure Hose.8m long 7400 Quick Coupling - Complete 740 Quick Coupling - Male 740 Quick Coupling - Female 7900 Gauge & Gauge Block 8000 Hydraulic Oil - 5 Litres 0070 0095 (Frame Only) 6
LOADSTAR HEAVY DUTY 0 TONNE - Loadstar Plus 0000 0 Tonne Loadstar Plus Entry Level Kit 0 tonne hydraulic cylinder and pump Four pulling combinations Supplied in steel storage case x cranked legs x straight legs x leg extensions Spread 50 Reach 760 See page 9 for kit contents See page 6 for specifications and hydraulic pump assembly spare parts 0000 000 0 Tonne Loadstar Plus Entry Level Kit (minus pump) 0 tonne hydraulic cylinder Capability as above for those customers who already have a suitable hydraulic pump (0,000 psi) with standard /4 hydraulic quick coupler Supplied in steel storage case x cranked legs x straight legs x leg extensions Spread 50 Reach 760 See page 9 for kit contents See page 6 for specifications 000 000 0 Tonne Loadstar Plus Separator Add-On Pack Provides all additional components to add bearing separator capability to the entry level kit without any duplication of parts Supplied in steel storage case See page 9 for kit contents See page 6 for specifications 000 000 0 Tonne Loadstar Plus Accessories Add-On Pack Provides a range of accessories which increase the capability of the entry level kit (with or without the Separator Add-On pack) Includes five extractor (pushing) pins for those hard to reach applications Auto-grip collar and adaptor for quick change of pins Ram bases and heads for jacking applications Supplied in steel storage case See page 9 for kit contents See page 6 for specifications 000 7
LOADSTAR HEAVY DUTY 0 TONNE - Loadstar Plus cont. 0040 0 Tonne Loadstar Plus Press Frame Add-On Pack Press frame assembly to add portable press capability Particularly useful for removal of HGV suspension king pins Includes five extractor (pushing) pins for those hard to reach applications Auto grip collar and adaptor for quick change of pins Supplied in steel storage case See page 9 for kit contents See page 6 for specifications and hydraulic pump assembly spare parts 0040 0045 0 Tonne Loadstar Plus Puller/Separator Kit 0 tonne hydraulic cylinder and pump Contains full capability without any duplication of parts Four pulling combinations Bearing separator capability Supplied in steel storage case x cranked legs x straight legs x leg extensions Spread 50 Reach 760 See page 9 for kit contents See page 6 for specifications and hydraulic pump assembly spare parts 0045 000 0 Tonne Loadstar Plus Press Frame - Complete Kit 0 tonne hydraulic cylinder and pump Standalone portable press frame kit for pin pushing applications Particularly useful for removal of HGV suspension king pins Includes 5 extractor (pushing) pins for those hard to reach applications Auto grip collar and adaptor for quick change of pins Supplied in steel storage case See page 9 for kit contents See page 6 for specifications and hydraulic pump assembly spare parts 000 00 0 Tonne Loadstar Plus Press Frame - Complete Kit (minus pump) 0 tonne hydraulic cylinder Capability as above for those customers who already have a suitable hydraulic pump(0,000 psi) with standard /4 hydraulic quick coupler Supplied in steel storage case See page 9 for kit contents See page 6 for specifications 8 00
LOADSTAR HEAVY DUTY 0050 0 Tonne Loadstar Plus Master Kit 0 tonne hydraulic cylinder and pump Contains full capability without any duplication of parts Four pulling combinations Bearing separator capability Portable press frame included Internal pulling unit included Supplied in two steel storage cases x cranked legs x straight legs x leg extensions Spread 50 Reach 760 See below for kit contents See page 6 for specifications and hydraulic pump assembly spare parts 0050 Loadstar Plus 0 Tonne Kit Description Kit 0050 0000 000 000 000 0040 0045 000 00 0070 Hydraulic Pump 000 0T Hydraulic Cylinder 0085 0T Way Beam incl. Pins & Nuts 0086 Puller Leg - Cranked 0084 Puller Leg - Straight 009 Leg Extension incl Pins & Nuts 09500 Separator incl. Adaptors 008 Twin Beam 0089 Rod Assembly 004 Base Pushing Plate incl. Bolts 00 Base 00 Toe Lift Finished 0044 Extractor Pin 5 x 50 0045 Extractor Pin 50 x 50 0046 Extractor Pin 8 x 50 0047 Extractor Pin 8 x 75 0048 Extractor Pin 0 x 50 0049 Auto Grip Collar & Adaptor 0095 Press Frame 008 Steel Storage Case - 0084 Steel Storage Case 0808 Steel Storage Case 9
LOADSTAR HEAVY DUTY 0 TONNE - Loadstar Plus 0000 0 Tonne Loadstar Plus Entry Level Kit 0 tonne hydraulic cylinder and pump Four pulling combinations Supplied in steel storage case x cranked legs x straight legs x leg extensions Spread 50 Reach 580 See page 4 for kit contents See page 6 for specifications and hydraulic pump assembly spare parts 0000 000 0 Tonne Loadstar Plus Entry Level Kit (minus pump) 0 tonne hydraulic cylinder Capability as above for those customers who already have a suitable hydraulic pump (0,000 psi) with standard /4 hydraulic quick coupler Supplied in steel storage case Spread 50 Reach 580 See page 4 for kit contents See page 6 for specifications 000 000 0 Tonne Loadstar Plus Separator Add-On Pack Provides all additional components to add bearing capability to the entry level kit without any duplication of parts Supplied in steel storage case See page 4 for kit contents See page 6 for specifications 000 40
LOADSTAR HEAVY DUTY 0050 0 Tonne Loadstar Plus Master Kit 0 tonne hydraulic cylinder and pump Contains full capability without any duplication of parts Four pulling combinations Bearing separator capability Internal pulling unit included Supplied in two steel storage case x cranked legs x straight legs x leg extensions Spread 50 Reach 580 See below for kit contents See page 6 for specifications and hydraulic pump assembly spare parts 0050 Loadstar Plus 0 Tonne Kit Description Kit 0050 0000 000 000 0070 Hydraulic Pump 000 0T Hydraulic Cylinder 0084 0T Triple Beam incl Pins & Bolts 0086 Puller Leg Cranked 0084 Puller Leg Straight 009 Leg Extension incl. Pins & Nuts 00 Adjusting Screw 00 Handle 005 Rod End Cap 0048 M0 x.5 x 75 Long Bolt 09500 Separator incl Adaptors 00584 Twin Beam 0089 Rod Assembly 0090 Extension Rod 00595 Internal Pulling Unit 0050 Connector 008 Steel Storage Case 0084 Steel Storage Case 4
LOADSTAR HEAVY DUTY 50 TONNE - Loadstar Plus 05000 50 Tonne Loadstar Plus Entry Level Kit 50 tonne hydraulic cylinder and pump Four pulling combinations Supplied in steel storage case x cranked legs x straight legs x leg extensions Spread 50 Reach 470 See page 4 for kit contents See page 6 for specifications and hydraulic pump assembly spare parts 05000 0500 50 Tonne Loadstar Plus Entry Level Kit (minus pump) 50 tonne hydraulic cylinder Capability as above for those customers who already have a suitable hydraulic pump (0,000 psi) with standard /4 hydraulic quick coupler Supplied in steel storage case Spread 50 Reach 470 See page 4 for kit contents See page 6 for specifications 0500 0500 50 Tonne Loadstar Plus Separator Add-On Pack Provides all additional components to add bearing separator capability to the entry level kit without any duplication of parts Supplied in steel storage case See page 4 for kit contents See page 6 for specifications 0500 4
LOADSTAR HEAVY DUTY 05050 50 Tonne Loadstar Plus Comprehensive Kit 50 tonne hydraulic cylinder and pump Contains full capability without any duplication of parts Four pulling combinations Bearing separator capability Internal pulling unit included Supplied in two steel storage cases x cranked legs x straight legs x leg extensions Spread 50 Reach 470 See below for kit contents See page 6 for specifications and hydraulic pump assembly spare parts 05050 Loadstar Plus 50 Tonne Kit Description Kit 05050 05000 0500 0500 0070 Hydraulic Pump 0050 50T Hydraulic Cylinder 0068 50T Triple beam incl Pins, Nuts & Bolts 0086 Puller Leg - Cranked 0084 Puller Leg - Straight 009 Leg Extension incl. Pins & Nuts 005 Adjusting Screw 005 Handle 0055 Adjusting Screw cap ADZ 60 09500 Separators incl Adaptors 00685 Twin Beam incl Bolts 0089 Rod Assembly 0090 Extension Rod 00595 Internal Pulling Unit 0050 Connector 008 Steel Storage Case 0084 Steel Storage Case 4
SLIDE HAMMER FEATURES Slide Haer Pullers A pulling system that offers versatility with many different puller combinations The system covers a wide range of automotive, industrial and engineering applications for bearings, gears, oil seals, bearing outer races and pinions The slide haer allows the tool to be used where a conventional screw puller is not suitable due to the absence of a shaft COMBI PULL - Slide Haer Pullers 085400 Slide Haer Puller Kit - Combi Pull straight legs, cranked reversible legs for internal and external pulling Adjustable cone ensures positive location, minimising risk of slippage Supplied in metal case Refer to pages 76-77 for component illustrations 085400 External Spread Min - Internal Spread Min - External Reach Straight 66-05 - 8 75 Cranked 66-05 - 70 65 Qty Description 0854 Twin Beam 0854 Triple Beam 08544 Leg - Large 08545 Leg - Small Cranked 0854 Slide Haer Assembly kg 08548 Cone 085400 44
SLIDE HAMMER 085450 Slide Haer Puller Kit - Combi Pull 6 different puller combinations and slide haer operation Force screw operation produces tonne pressure straight legs, cranked reversible legs Internal/external Includes T bar and screw for manual operation Supplied in metal case Refer to pages 76-77 for component illustrations 085450 085450 External Spread Min - Internal Spread Min - External Reach Straight 66-05 - 8 75 Cranked 66-05 - 70 65 Qty Description 080 Forcing Screw 0804 Extension Piece 08544 Leg - Large 08545 Leg - Small Cranked 0854 Slide Haer Assembly kg Qty Description 0854570 Adaptor Nut 08545 Cone 085454 Twin Beam 085455 Triple Beam 08540 Slide Haer Puller Kit - Combi Pull & Split Collet Extractor straight legs, cranked reversible legs for internal and external pulling 4 split collet internal extractors Adjustable cone ensures positive location, minimising risk of slippage Supplied in carton Refer to pages 76-77 for component illustrations 08540 External Spread Min - Internal Spread Min - External Reach Straight 66-05 - 8 75 Cranked 66-05 - 70 65 Split Collets 0.5-0 Qty Description 085400 Slide Haer Puller Set 0958 Split Collet Extractor 0.5-0958 Split Collet Extractor -8 0958 Split Collet Extractor 8-.5 09584 Split Collet Extractor.5-0 09580 Adaptor 08540 45
SLIDE HAMMER SPLIT COLLET EXTRACTOR Internal Extractor Kits Extract components quickly and efficiently when conventional pullers cannot be used Removes bearings, oil seals etc Twin beam pulling unit attachment available 095805 Refer to pages 76-77 for component illustrations Internal Spread Min - No. of Split Collet Extractors 09580 6-09580 - 0 09580 0-60 095804 8 -.5 4 Upgrade Twin Beam Pulling Unit p/n 095805 Description Qty Kit 09580 09580 09580 095804 Slide Haer Assembly kg 0854 0854 0854 0854 Extractor 6-8.5 095809 Extractor 8-09580 09580 09580 Split Collet Extractor Extractor 0.5-0958 0958 Extractor -8 0958 0958 Extractor 8-.5 0958 0958 Extractor.5-0 09584 Extractor 0-8 09585 Extractor 8-50 09586 Extractor 50-60 09587 Adaptor 09580 09580 09580 09580 09580 095804 46
SLIDE HAMMER 095800 Internal Split Collets Extractor Kit Extract components quickly and efficiently when conventional pullers cannot be used Removes gears, bearings, pinions, oil seals etc Can be upgraded for twin/triple leg pulling Supplied in metal case Refer to pages 76-77 for component illustrations Internal Spread Min - Twin Beam Pulling Unit 095805 No. of Split Collet Extractors 095800 6-60 Included 9 Spare Parts Qty Description 0854 Slide Haer Assembly 095805 Pulling Unit 095809 Split Collet Extractor 6-8.5 09580 Split Collet Extractor 8-0958 Split Collet Extractor 0.5-0958 Split Collet Extractor -8 0958 Split Collet Extractor 8-.5 09584 Split Collet Extractor.5-0 09585 Split Collet Extractor 0-8 09586 Split Collet Extractor 8-50 09587 Split Collet Extractor 50-60 09580 Adaptor 095800 095805 Twin Beam Pulling Unit Twin beam mechanical puller for use with Sykes-Pickavant split collet type internal extractors Mechanical force screw can then be used to draw extractors in place of slide haer 095805 47
AND BEARING SEPARATORS EXTERNAL BEARING With tapered edge for insertion behind close fitting bearings, gears etc Drop forged, high quality alloy steel, heat treated for strength and durability Can be upgraded for internal pulling by adding internal pulling attachments 09500 or 09600, see page 49 Users should also use correct thread protector to fit bearing puller, see page 49 Each kit supplied in metal case Refer to pages 77 for component illustrations Internal Spread Min - External Reach Upgrade 09000 0-55 5-0900 0-05 876 0900 5-40 860 09500 0900 50-75 760 09600 Description Qty Kit 09000 0900 0900 0900 Beam 090 09 09 09 Screw/thrust nut 088 09 09 09 Thrust race 09 09 09 Main rods, nuts & washers 0905 095 095 095 5 Extension rods 09 09 Extension rods 4 099 099 099 Separator 095000 09500 09500 09500 Pulling units without bearing separator are available. They contain twin beam, screw, thrust nut, thrust race and main rod assembly can be supplied if required. These are related to kits described above as follows; Kit No. 09000 = Pulling Unit No. 094000 Kit No. 0900 = Pulling Unit No. 09400 Kit No. 0900 = Pulling Unit No. 09400 Kit No. 0900 = Pulling Unit No. 09400 0900 09000 0900 0900 094500 Mechanical Internal Extractor Kit For the extraction of bushes, sleeves and bearings from blind housings, when the centre shaft has been removed and does not allow the use of a mechanical puller Supplied in carton Refer to pages 77 for component illustrations Internal Spread External Reach Min - 094500 40-50 00 095500 48
AND BEARING SEPARATORS Internal Pulling Attachments Pulling attachment for Sykes-Pickavant bearing pullers Users should also use correct thread protector to fit their bearing puller Supplied in carton Internal Spread Min - External Reach 09500 40-50 00 Use with Use screw adaptor 0900 Kit* none required 0900 Kit* 0950 09600 75-0 50 0900 Kit* 0960 *Thread Protectors When ordering an internal pulling attachment users should also order the correct thread protectors to fit their pulling unit or bearing puller kit. 09500 09600 Pulling Unit 09400 Pulling Kit 0900 Pulling Unit 09400 Pulling Kit 0900 Pulling Unit 09400 Pulling Kit 0900 Use Thread Protectors 090 () Use Thread Protectors 090 () Use Thread Protectors 090 () 0950 090 090 090 BEARING SEPARATORS Individual separators for removing and refitting bearings, etc Can be used with any of the Sykes-Pickavant design of pullers where standard legs cannot gain access Tapered legs provide all round support Supplied in carton 09500 095000 09500 09500 Internal Spread Min - 095000 0-55 09500 0-05 09500 5-40 09500 50-75 Use with Can be used with 08000 Twin Leg Puller or 094000 Twin Leg Pulling Unit Use with 0800 Twin Leg Puller or 09400 Twin Leg Pulling Unit Can be used with 0800 And 0800 Twin Leg Pullers or 09400 Twin Leg Pulling Unit Can be used with Sykes-Pickavant Loadstar Heavy Duty Pullers or 09400 Twin Leg Pulling Unit l 49
AND BEARING SEPARATORS MULTIPULL BLIND HOUSING BEARING REMOVERS These special pullers will remove blind housing bearings without the need to dismantle machinery or remove the running shaft Positive seating allows even tension on inner and outer bearing rings, reducing resistance Stabilisers reduce sideways movement and self-centre the puller Three kits cover a wide range of ISO bearings. (To identify kit for bearings without an ISO reference, refer to puller spread and adaptor diameter) Supplied in blow mould case Refer to page 78 for component illustrations ISO Bearing Designation Min Spread Max Spread Adaptor Dia. Puller Reach 098000 0 95 5.5-8 5 6004-600 699-605 600-60 09800 0 7 5.5 -.5 45 6004-605 600-6 600-607 640-6404 09800 56 0 6 -.75 490 6-6 608-69 6405-644 Description Qty Kit 098000 09800 09800 Beam 0980 0980 098 098 Screw 0980 0980 09 088 Thrust Nut 0984 Thrust Washer 098 Rod Assembly 09805 09805 0985 0985 09807 (95) 09807 (95) 0987 (95) Rod Extensions 09809 (0) 09809 (0) 0988 (95) 0989 (95) 0980 (95) Description Qty Kit 098000 09800 09800 No. 0980 (5.5) 0980 (5.5) No. 0980 (6) 0980 (6) No. 0980 (8) 0980 (8) No.4 0984 (9) No.5 0985 () Bearing No.6 0986 (.5) Adaptors No.7 0987 (6) No.8 0988 (9) No.9 0989 () No.0 0980 (5) No. 098 (8) No. 098 (.75) 098000 09800 09800 50
HUB AND STUD ADJUSTABLE HUB - Car, LCV Comprehensive range of mechanical and hydraulic hub pullers to suit passenger and light coercial vehicles Manufactured with free moving legs mounted on a floating plunger enables quick and easy attachment to vehicle hubs or 5 leg configurations provide up to 0 of spread with a hole size suitable for studs up to 5.8 in diameter Available as a combined kit or with a choice of: - Heavy duty haer type handle for shock force use, or - 500 series hydraulic ram for smooth, progressive force up to 8 tonnes All configurations feature a fine pitch outer thread for micro adjustment Manufactured from heat treated, drop forged steel Option to add additional legs Kit Mechanical Hydraulic Mechanical & Hydraulic Description Length () 0850 08505 70 705 706 0854 Leg 58 5 5 5 7 Force Screw 85 0859 Shock Handle 0 7 Plunger Body 00 Dia. 50000 Hydraulic Ram 54 Ram Extension 50 0850 08505 70 706 ADJUSTABLE HUB - Coercial Vehicles Specially designed free moving legs provide up to 05 of spread with hole size suitable for studs up to in diameter Heavy duty haer type handle with fine pitch force screw allows for use of shock force for tight and troublesome applications Manufactured from heat treated, drop forged steel Available in and 6 leg configurations Option to add additional legs or upgrade to hydraulic style 084 Leg () 50000 500 Series Hydraulic Ram 54 Ram Extension (50) Kit Description Length () 080 0806 084 Leg 6 7 Force Screw 85 0859 Shock Handle 0 08 Plunger Body 5 Dia. 080 0806 5
HUB AND STUD FIXED PLATE HUB PULLER KITS - Car, LCV Fix plate hub puller for cars and light coercials, featuring 08508 Hub Puller Plate which has been specially designed to meet the application requirements of modern vehicles Features a specially enlarged central dome to accoodate larger wheel hub caps (eg. Ford Focus) as found on many modern vehicles Designed with an extended spread pattern, to accoodate up to 60 stud circle diameters Available in three configurations depending on the user requirements - Mechanical with converter and forcing screw - Hydraulic with 500 series 8 tonne hydraulic ram - Slide haer with converter and.6kg slide haer unit Option to add additional components Hub Puller Plate Hub Centre Diameter Hub Centre Depth Min. Pitch Circle Diameter Max. Pitch Circle Diameter Centre Hole Screw Thread 70 65 00 60 / x 6 Tpi Kit Mechanical Hydraulic Slide Haer Description Specification 08500 0856 08506 08508 Hub Puller Plate See table below 085 085 Hub Puller Plate Mechanical Converter Mechanical Forcing Screw ½ x 6 Tpi (Ext. Thread) 5/8 UNF (Int. Thread) 5/8 UNF x 4 4 Hex Drive 08508 08507 Slide Haer 5/8 UNF,.6kg 50000 Hydraulic Ram 8 Tonne force 0856 Hydraulic Puller 08500 Mechanical Puller 08506 Slide Haer Hub Puller 050500 Impact Pitman/Drop Arm Puller Heavy duty puller for the removal of Pitman/drop arms from the toughest of vehicle applications Suits Land Rover Discovery &, Range Rover P8, Land Rover Defender and Ford Transit The puller is designed to be used with the steering box already removed from the vehicle Includes an impact force screw allowing the technician to effectively shock the Pitman/drop arm loose from the steering box Spare Parts: 7 Impact Forcing Screw 0859 Shock Handle Puller Spread Max () Puller Reach Max () 60 80 5
HUB AND STUD 08509 Slide Haer Assembly - 4.5kg Can be used with the full range of Sykes-Pickavant hub pullers to remove hubs and half shafts quickly and efficiently Description Length Stud Hole Diameter Thread Haer Weight Haer 65 00 4.5kg Shaft 88 M0 x.5 Adaptor 40 M0 (int.), / whit (ext.) 08509 TRUCK AND HGV Hydraulic Truck Wheel and Hub Puller This unique wheel and hub removal solution has been specifically developed for the truck servicing and repair industry Tonne hydraulic pump with a series of unique chains and attachments provide the ability to remove truck wheels and hubs which have become seized over time due to road grime and general operation Supplied in a durable metal case for convenient storage or secure transportation. The metal case can be fixed to the mobile trolley attachment which is ideal for rapid workshop use Available in three configurations to cater for varying customer requirements, repair centres and mobile workshops See next page for more information Wheel Puller Kit Wheel Puller with Trolley Combined Wheel & Hub Puller Description 08700 08750 08795 0870 T Hydraulic Pump 087 Locking Ring 087 Flame Cut Beam 087 Chains with Clevis Pins 4 4 4 0874 Chain Connecting Pin 0875 R Clips 8 8 8 0876 Hook - Steel Rim Inner 4 4 4 0877 Hook - Steel Rim Outer 4 4 4 087 Hook - Aluminium Rim Outer 4 4 4 0874 Hook - Aluminium Rim Inner 4 4 4 0878 Pusher Cage Top Plate 0879 Pusher Ring Large 0870 Connecting Rods 4 4 4 087 Spigot Bung Assembly 087 Pusher Ring Small 0878 Metal Box 0870 Mobile Trolley Attachment Option 0875 Hub Puller - Hooks 4 0876 Hub Puller - Nose Piece Option 08760 0877 Hub Puller - Nose Piece Extension- Piece Hub Puller Add-on Kit 0878 Hub Puller - Chains with Clevis Pins (7 Link) 4 5
HUB AND STUD TRUCK AND HGV cont. Wheel Pulling Designed for the removal of ten stud.5 HGV wheels and associated axle hubs Suitable for pulling inner and outer wheels on twin or single wheel hubs Equal load distribution is achieved via four high strength chains allowing, or 4 point pulling Hook system incorporates four hook types designed for internal and external pulling applications Plastic coated hook set provides protection for use on alloy and polished wheels Centre spigot frame assembly features two ring sizes and covers most popular applications - 8 centre hole diameter - centre hole diameter Locates on the spigot lugs on the hub or can push against hub cover bolt heads Reversible beam to provide extra adjustment Hub Pulling Contains a set of four shorter chains for close proximity to hub Four eyelet hooks designed specifically to attach to the hub wheel studs Ram nose piece applies force to the end of stub axle Two nose extension pieces to suit various hub configurations 08760 Hub Puller Add-on Kit Mobile Trolley 0870 Enables rapid workshop use Provides additional support during wheel or hub removal Storage case mounts for secure storage and transportation Aluminium Rim - Hooks Steel Rim - Hooks Hub Puller - Hooks Pusher Cage and Ring 54
PULLER BOARDS FEATURES Puller Boards Heavy duty display boards for convenient storage of pullers Suitable for wall mounting in any service bay, maintenance workshop or store Start with the basic kit then add with upgrade boards Keeps tools tidy and accessible, see when components are missing Powder coated backing board with vinyl overlay and shadows All boards 60 x 457 except part number 55400 096500 Combi-Puller Kit 5 and 0 tonne capacity pulling solution Four different leg shapes to cover wide application Graduated beam for accurate leg positioning Legs can be bolted together to extend reach Latest design includes part number and description on shadow board for easy product identification 096500 Capacity Tonne 5 0 Kit Style Spread Min - Reach Twin 0-7 40 Triple 0-7 40 Twin 0-50 8 Triple 0-50 8 Qty Description 0960 5T Force Screw 0960 5T Triple Head 09605 5T Narrow Leg - Long 096054 5T Slotted Leg - Short 096055 5T Thin Jaw Leg - Short 096056 5T Thin Jaw Leg - Long 09606 5T Leg Clips - Set of 4 09604 5T Connecting Bolt Assembly 096 0T Force Screw 096 0T Triple Head 0965 0T Narrow Leg - Long 09654 0T Slotted Leg - Short 09655 0T Thin Jaw Leg - Short 09656 0T Thin Jaw Leg - Long 0966 0T Leg Clips - Set of 4 0964 0T Connecting Bolt Assembly 0960 5T Twin Head 096 0T Twin Head 096500 55
PULLER BOARDS 084907 Mechanical Twin/Triple Puller - 4, 6, 8 Twin and triple beams and double ended legs for a wide range of pulling options For removing gears, races, bearings and sprockets Automotive and industrial applications Drop forged steel legs, beam and jaws Heat treated for strength and durability Latest design includes part number and description on shadow board for easy product identification Spread Min - Reach No. of Puller Combinations 084907 0-00 50 Standard adjustable/ Double ended reversible Qty Description 08000 Twin Leg Puller - Reversible 0800 Twin Leg Puller - Reversible 0800 Twin Leg Puller - Std Adjustable 0874 Leg Assembly - Reversible 0884 Leg Assembly - Reversible 0894 Leg Assembly - Std Adjustable 6606 Triple Head 088 Triple Head 089 Triple Head 084907 086505 Mechanical Puller - Thin Jaw Contains components to make up 7 thin jaw leg pullers Thin jaws enable access where clearance behind components is limited On metal storage/display panel complete with hooks Also available in metal case 086504, see page 6 Spread Reach No. of Puller Combinations 086505 84 5 7 Standard adjustable/ Double ended reversible Qty Description 086 Forcing Screw 089 Forcing Screw 086000 Puller - Thin Jaw 086 Twin Beam 086 Twin Beam 0865 Triple Beam 0864 Leg 50 - Thin Jaw 0864 Leg 5 - Thin Jaw 086505 56
PULLER BOARDS 084905 Mechanical Combination Puller & Separator Kit Makes 9 mechanical or leg pullers and separator On metal storage/display panel complete with hooks Thin jaws enable access where clearance behind component is limited Double ended legs for internal and external use Spread Reach External Spread No. of Puller Combinations 084905 40 00 55 9 Qty Description 087 Forcing Screw 088 Forcing Screw 6606 Twin Head 6606 Triple Head 088 Twin Beam 088 Triple Beam 0874 Leg Assembly - Reversible 0884 Leg Assembly - Reversible Standard adjustable/ Double ended reversible/ Thin Jaw Qty Description 095000 Separator 0-55 08604 Leg 75 - Thin Jaw 090 Twin Beam 0905 Main Rod 084905 86505 Hydraulic Twin/Triple Leg Puller Kit - Thin Jaw Makes 5 different hydraulic and mechanical thin jaw puller Refer to pages 7-75 for component illustrations On metal storage/display panel complete with hooks Also available in metal case 86504, see page Puller Spread Min - Puller Reach Ram Extension No. of Puller Combinations Leg Style 86505 50-5 5 50 / 50 6 Thin Jaw Qty Description 50000 Hydraulic Ram With Nose Piece 54 Ram Extension - 50 576 Ram Extension - 50 0860 Twin Beam 86 Twin Beam 865 Triple Beam 9 Twin Beam 08604 Leg 75 - Thin Jaw 0864 Leg 5 - Thin Jaw 087 Forcing Screw X.75 X 50 0864 Leg 50 - Thin Jaw 86505 57
PULLER BOARDS 5506 Hydraulic Twin/Triple Leg Puller Kit Removes gears, bearings, pulleys & sprockets Makes different hydraulic twin/triple leg pullers Powered by 500 series hydraulic ram 8 tonnes of force with minimum effort Latest design include part number and description on shadow board for easy product identification Puller Spread Min - Puller Reach Ram Extension No. of Puller Combinations Leg Style 5506 75-50 50 50 / 00 Standard Qty Description 50000 Hydraulic Ram with Nose Piece 54 Ram Extension 50 564 Ram Extension 00 54 Twin Head 54 Triple Head 544 Standard Leg 00 566 Standard Leg 50 5506 5507 Hydraulic/Mechanical Twin/Triple Puller - Upgrade Combined with hydraulic puller board (5506) makes 8 different twin/triple leg pullers Larger size legs included to increase capacity Forcing screw with shock handle included so can be used without hydraulic ram - converts hydraulic beams to mechanical style pullers Latest design include part number and description on shadow board for easy product identification Puller Spread Min - Puller Reach Ram Extension 5507 50-50 50 50 / 00 / 50 Standard Qty Description 576 Ram Extension 50 588 Leg 00 599 Leg 50 (Extra wide) 7 Forcing Screw 85 -.5 x 6 BSW 0859 Shock Handle 0 -.5 x 6 BSW 5507 58
PULLER BOARDS 5508 Separator/Internal Race Extractor/Press Frame Individual separator included for removing and refitting bearings, etc Can be used with any of the Sykes-Pickavant design of pullers where standard legs cannot gain access Tapered legs provide all round support Includes pulling attachment for Sykes-Pickavant bearing pullers for the extraction of bushes, sleeves and bearings when the centre shaft has been removed and does not allow the use of a mechanical puller Latest design include part number and description on shadow board for easy product identification External Spread Internal Spread External Reach Min - Min - 5508 0-05 40-50 876 Qty Description 09500 Separator 0-05 09500 Internal Race Extractor 9 Twin Beam 09 Screw with Nut 095 Main Rod 54 Qty Description 09 Extension Rod 7 099 4 Extension Rod 85 5508 55405 Hydraulic Puller & Separator Kit Versatile tool where a long reach is required to draw a bearing from a shaft Tapered edges of bearing separator provide all round support and can fit behind bearings where normal puller legs cannot gain access Refer to pages 7-75 for component illustrations On metal storage/display panel complete with hooks Also available in metal case 55400, see page 7 55405 Puller Spread Min - Puller Reach Ram Extension External Spread Leg Style 55405 50-00 00 0-05 876 Standard Qty Description 50000 Hydraulic Ram With Nose Piece 54 Twin Head 54 Triple Head 54 Ram Extension - 50 564 Ram Extension - 00 576 Ram Extension - 50 544 Leg - 00 566 Leg - 50 Qty Description 588 Leg - 00 577 Leg - 50 599 Leg - 50 (Extra Wide) 9 Twin Beam 09500 Separator 0-05 095 Main Rod 099 4 Extension Rod 09 Extension Rod 5 inch 59
PULLER BOARDS 906 Slide Haer/Split Collet Extractor straight legs, cranked reversible legs and 6 split collet extractors for internal and external pulling Adjustable cone ensures positive location minimising risk of slippage The split collet is pushed into the centre of the bearing and then expanded via the hex nut on the end of the collet until a secure grip is achieved The slide haer is then attached providing the necessary extracting force Latest design include part number and description on shadow board for easy product identification Slide Haer External Spread Min - 906 Internal Spread Min - External Reach Straight 66-05 - 8 75 Cranked 66-05 - 70 65 Qty Description 0854 Slide Haer 08544 Straight Legs 08545 Cranked Legs 09580 Adaptor 0854 Way Beam (Twin) 0854 Way Beam (Triple) 08548 Adjustable Cone Qty Description 095809 Extractor 6-8.5 09580 Extractor 8-0958 Extractor 0.5-0958 Extractor -8 0958 Extractor 8-.5 09584 Extractor.5-0 906 5505 Hydraulic Twin/Triple Leg Puller Kit Makes 8 different twin/triple leg pullers On metal storage/display panel complete with hooks Refer to pages 7-75 for component illustrations Puller Spread Min - Puller Reach Ram Extension 5505 50-50 50 50 / 00 / 50 Standard Qty Description 50000 Hydraulic Ram With Nose Piece 54 Twin Head 54 Triple Head 54 Ram Extension - 50 564 Ram Extension - 00 576 Ram Extension - 50 544 Leg - 00 566 Leg - 50 588 Leg - 00 599 Leg - 50 (Extra Wide) 5505 60
PULLER BOARDS 905 Hydraulic Internal Extractor, Puller & Separator Kit with Slide Haer For removing bearings, gears etc. where access behind components is too restricted to use standard pullers Drop forged, high quality steel, heat treated for strength and durability Extract components quickly and efficiently when conventional pullers cannot be used Slide haer with 7 split collet internal extractors On metal storage/display panel complete with hooks External Spread Min - Internal Spread Min - External Reach 905 0-05 6-8 876 Thin Jaw Qty Description 50000 Hydraulic Ram With Nose Piece 9 Twin Beam 08604 Leg 75 - Thin Jaw 095000 Separator 0-55 09500 Separator 0-05 095 Main Rod 099 4 Extension Rod 09 Extension Rod 5 inch 09500 Internal Race Extractor 0854 Slide Haer 095809 Split Collet Extractor 6-8.5 09580 Split Collet Extractor 8-0958 Split Collet Extractor 0.5 - Qty Description 0958 Split Collet Extractor - 8 0958 Split Collet Extractor 8 -.5 09584 Split Collet Extractor.5-0 09585 Split Collet Extractor 0-8 09580 Adaptor 094000 Pulling Unit 905 5505 Comprehensive Hydraulic Puller/Separator/Extractor Kit Combines 5505 and 905 above to make the most comprehensive set of pulling, separating and extracting options available Ideal workshop set for applications where a wide variety of pulling and extracting problems are likely to be encountered on daily basis Supplied on two wall mounted storage panels for ease of use and access Refer to the contents list previous page and above 5505 Puller Spread Min - Puller Reach Ram Extension External Spread Min - Internal Spread Min - External Reach 5505 50-50 50 50 / 00 / 50 0-05 6-8 876 Standard/ Thin Jaw 6