SINGER 591D200A 591D240A 591D303A 591D305A 591C308A. rom the library of: Superior Sewing Machine & Supply LLC 591D300A

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SINGER 591D200A 591D240A 591D300A 591D303A 591D305A 591D308A 591C200A 591C240A 591C300A 591C308A

CONTENTS Page Introducingtlie NewSINGER* Sewing Machine Model 591 \ Oiling the Machine 2 Oiling the Puller Feed 3 Needles 3 Thread 4 Inserting the Needle 5 Threading the Machine. 5 Removing the Bobbin Case and Bobbin 6 Winding the Bobbin 7 Threading the Bobbin Case 8 Replacing the Bobbin Case 8 Preparing to Sew 9 Sewing 9 Setting Thread Tension 10 Adjusting the Take-up Spring 11 Adjusting the Thread Guard 11 Adjusting Presser Foot Pressure 12 Adjusting Stitch Length 12 Adjusting the Amount of Feed of the Feed Roller 13 Adjusting the Pressure of the Feed Roller 13 Adjusting the Edge Trimmer Knife I4 Hints for Perfect Operation I4 Specifications 15 Copyright 1981 THE SINGER COMPANY All Rights Reserved Throughout the World

SINGER introducing the New SINGER*Sewing Machine Model 591! The most dependable, lightest running machine of its kind. This machine will produce top quality straight-line single-needle lock stitch ing in fabrics as fine as ladies' lingerie or as heavy as men's overcoating. With an oil reservoir, a pump and a minimum of wicking, all parts requiring oil are kept constantly lubricated. Oil flow can be checked easily through a "window" on arm top cover. Quiet and smooth in operation, the Model 591 was designed for your comfort, making sewing more pleasant, quicker and more profitable to you.

OILING THE MACHINE Oil your machine! For best results, use SINGER*TYPE "A" or "C" Oil. TYPE "C" Oil is used when an oil is desired which will produce minimum staining of fabrics even after a long period of storage. TIP MACHINE BACK Fig. 2 FILL TO HIGH MARK NEVER ALLOWOILTO FALL BELOW LOW MARK Tip machine back on its hinges and fill the oil reservoir as illustrated in Fig. 2. When a machine is NEW or has been idle for several weeks, it is advisa ble to oil the needle bar, take-up bearings, and all other parts which are in movable contact. The automatic lubricating system will function ef ficiently after running the machine at 2500 to 3000 revolutions per minute for 10 to 15 minutes and continue to lubricate all bearings. CAUTION: Correct lubrication is indicated by a continuous stream of oil passing the oil flow window while machine is running, as shown in Fig. 3. SHOULD SHOW STEADY OIL FLOW Should this oil flow become erratic, STOP the machine and check the reservoir oil level. Fill if needed. Fig. 3 At least twice each month, check the oil level in the reservoir. Never allow the oil level to drop below LOW mark, shown in Fig. 2.

OILING THE PULLER FEED 591D303A In addition to the automatic oil wicking system, it is recommended that a few drops of SINGER TYPE "C" oil be applied every two weeks to the location shown in Fig. 4. OIL THESE POINTS EVERY TWO WEEKS SINGER TYPE "COIL Fig. 4 NEEDLES The needles you use have a very direct effect on the quality, strength and appearance of the stitching produced by your machine. This is why it is so important to use SINGER needles according to the following chart. NEEDLES CATALOG NO. CLASS and VARIETY SIZES 1901 135x 7 8,9, 10, 11, 12, 13, 14, 16, 17, 1955 18, 19, 20, 21, 22, 23 and 24

Note: Needles for 591D305A. Use catalog number 1515 and corresponding needle bar for the 1/16" and 3/32" trim margins. A bent needle will cause your machine to skip stitches and drift away from a desired sewing direction. A hook or burr on the needle point will result in a blurred finish and may cut the material. THREAD In the Class 591, use ONLY left twist thread in the needle. Either right or left twist thread can be used in the bobbin. To determine the thread twist, hold the thread as shown below. Then roll the thread held by the right hand over toward you if the strands of the thread wind tighter, the thread is left twist; if the strands unwind or separate, the thread is right twist. HOLD THIS END ROLLOVER Fig. 5 i

INSERTING THE NEEDLE Turn the machine pulley over toward the operator until the needle bar moves to its highest point. After loosening the needle clamping screw, insert needle UP into needle bar AS FAR AS IT WILL GO, as instructed in Fig. 6. The long groove of the needle MUST face the left end of the machine, as shown in Fig. 6. Securely tighten the needle clamp ing screw. MOVE TO HIGHEST POINT LOOSEN SCREW INSERTNEEDLE UP AS FAR AS POSSIBLE LONG GROOVE SlNOER Fig. 6 THREADING THE MACHINE First, turn machine pulley over toward you until needle is at its highest point, then pass the needle thread from the thread stand through the threding points in the order shown in Fig. 7, with the exception of 591C200A and 591C- 300A machines. For threading the 591C200A and 591C300A machines, see Fig. 8. Draw about two inches of thread through the eye of needle with which to start sewing. Fig. 7

0 OD) REMOVING THE BOBBIN CASE AND BOBBIN Turn machine pulley over toward you until the thread take-up lever is at its highest point. Open slide plate and reach under the bed of the machine with left hand and remove the bobbin case as shown in Fig. 9. Releasing the latch will allow bobbin removal as shown in Fig. 9. 1 RELEASE LATCH OPEN LATCH BOBBIN DROPS OUT Fig. 9

WINDING THE BOBBIN Fig. 10 Place bobbin on spindle A of bobbin winder pushing it on as far as it will go and pass thread from the thread stand through threading points as shown in Fig. 10. Wind end of thread around the bobbin a few times. Press latch B against bobbin, pushing driving pulley over against machine pulley, then start the machine. The bobbin winder will stop automatically when the amount of thread for which it is regulated is wound upon the bobbin. For more thread on bobbin, loosen screw C and swing latch B away from you: for less thread on bobbin, swing latch B toward you. Tighten screw C When winding a bobbin with fine thread, a light tension should be used. Adjust the knurled nut D, Fig. 10, to regulate the tension. If thread winds unevenly on bobbin, loosen set screw holding pre-tension stud E and move tension bracket up or down, as required. Tighten the set screw. Bobbins can be wound while the machine is stitching. Note: It is recommended that winding of bobbin be held to approxi mately 80% of its winding capacity. Also, do not use too much tension on the thread when winding since too tight thread tension may cause deformation of the bobbin and result in damaging the needle.

THREADING THE BOBBIN CASE SLOT NEAR TOP Hold the bobbin so that thread will unwind in the direction shown in Fig. 11. Fig. 11 Hold the bobbin case as shown in Fig. 11 and place the bobbin into it and thread as shown in Fig. 12. PULL THREAD INTO SLOT DRAW THREAD DOWN AND UNDER SPRING DRAWTHREAD UP AND INTO DELIVERYEYE Fig. 12 Fig. 13 REPLACE BOBBIN CASE ON STUD / PRESS BOBBIN CASE FIRMLY INTO PLACE REPLACING THE BOBBIN CASE After threading, take bobbin case by latch in left hand and place bobbin case on center stud of bob bin case holder, as shown in Fig. 13 and release latch. Press bobbin case firmly into place. Allow about two inches of thread to hang free.

PREPARING TO SEW Hold end of needle thread with left hand very lightly. Then turn the machine pulley over toward you slowly until the needle moves down and up. Pull on the needle thread and the bobbin thread will come up through the hole in the throat plate as shown in Fig. 14. Place both threads under the presser foot prior to sewing. Fig. 14 SEWING Place the material under the pres ser foot and lower the presser foot. You are now ready to sew quick ly, smoothly and easily. Stop the machine when the needle bar has just started to come down for best material removal. Raise the presser foot, draw the work behind the presser foot and cut the threads close to the work.

SETTING THREAD TENSIONS AJ PERFECT STITCH NEEDLE THREAD TENSION TOO TIGHT C I Fig. 15 NEEDLE THREAD TENSION TOO LOOSE Normally, tension on the needle and bobbin threads should be balanced so that if you were to look at a cross section of a line of stitching, the needle and bobbin threads would be locked in the center of the thickness of the ma terial as shown in Fig. 15-A. Incor rect settings will produce the condi tions as shown in Figs. 15-B and 15- C. Regulate the needle thread tension as shown in Fig. 16. Be sure the presser foot is down when making tension adjustments. MORE TENSION LESS TENSION Tension on the needle thread should be just enough to set the stitch properly in the material. See Fig. 15-A. Fig. 16 For average sewing, the tension on the bobbin thread should be very light. MORE 031 TENSION Should regulation of the tension on the bobbin thread be necessary, re move the bobbin case and adjust as shown in Fig. 17. LESS TENSION Fig. 17 rom 10 the library of: Superior Sewing Machine & Supply LLC

ADJUSTING THE TAKE-UP SPRING The tension and the range of move ment of the take-up spring A may require different settings depending upon the size of thread and materi al used. Heavier thread or material require more tension; delicate materials require less tension. Also the movement of take-up spring should be increased to ensure cor MORE TENSION rect thread control. TENSION Using a large screwdriver in slot of stud B, turn stud either over toward left to decrease tension, or over to right to increase tension, as shown in Fig. 18. To set the take-up spring height, loosen screw C (Fig. 19) and turn entire tension assembly either over toward left to lower take-up spring and decrease its movement, or over toward right to raise take-up spring and increase its movement. Secure ly tighten screw C. Fig. 18 Fig. 19 HIGHER LOWER / ADJUSTING THE THREAD GUARD To obtain perfectly locked stitches depending upon the thickness of material or the length of stich, it may be necessary to adjust the thread guard Deither to the left or to the right, asshown in Fig. 19. * For heavy material or long stitches, move thread guard to the right. * For lightweight material or short stitches, move thread guard to the left. rom the library of: Superior Sewing Machine & Supply 11 LLC

ADJUSTING PRESSER FOOT PRESSURE MORE PRESSURE LESS PRESSURE Correct presser foot pressure helps feed the work properly. The pressure on the material should be as light as possible, while still sufficient to insure proper feeding. Adjust the pressure as shown in Fig. 20 and tighten nut firmly. Fig. 20 i ADJUSTING STITCH LENGTH The stitch length regulating dial A controls the number of stitches per inch. The numbers on the dial represent the number of stitches per inch.. To regulate the length of stitch, turn dial A as shown in Fig. 21. Fig. 21 To change the direction of feed for back tacking, depress feed reverse lever B quickly to lowest position until back tack is completed. rom 12 the library of: Superior Sewing Machine & Supply LLC

ADJUSTING THE AMOUNT OF FEED OF THE FEED ROLLER 591D303A Adjust the machine to the desired stitch length, then set the adjust able crank A on the puller feed device to a matching stitch length or slightly larger if required by the application. (Fig. 22). 0 ADJUSTING THE PRESSURE OF THE FEED ROLLER 591D303A Fig. 22 Pressure of the feed roller W should be as light as possible, while still sufficient to insure proper feeding. & Adjust the pressure by turning the feed roller pressure spring adjusting seat A as shown in Fig. 23. MORE PRESSURE Fig. 23 rom the library of: Superior Sewing Machine & Supply 13 LLC

DISENGAGING THE EDGE TRIMMER KNIFE 591D305A The trimmer knife can be disengag ed for sewing operations which do not necessitate edge trimming. w To disengage, push pivot pin A in the direction shown in Fig. 24 until the knife mounting block B is held immovable by the disengagement spring C. Fig. 24 HINTS FOR PERFECT OPERATION * Keep the oil level in the oil reservoir at the HIGH mark. * When turning the machine pulley, always turn it over toward you. * Always keep the bed slide closed when the machine is in operation. * Clean out any lint or other waste around the hook and between the feed rows on the underside of the throat plate. * Don't try to "help" the machine by pulling the fabric. * Don't press the knee lifter while the machine is running. * Don't run the machine when threaded unless there is material under the presser foot. rom the 14 library of: Superior Sewing Machine & Supply LLC

SPECIFICATIONS Machine 591D 591C 200A 240A 300A 303A 305A 380A 200A 240A 300A 308A Type of Feed Drop Feed Compound Feed Equipped with Low Inertia Presser Foot Puller Feed Vertical Trimmer Low Inertia Presser Foot For Sewing Light to Medium Medium to Medium Heavy Heavy Light to Medium Medium to Medium Heavy Heavy Needle Bar Stroke 30,5 mm (1.20") 36,5 mm (1.44") Max.Speed* 5,500 SPM 5,000 SPM 3,000 SPM 30,5 mm (1.20") 5,000 SPM 36,5 mm (1.44") 4,500 3,000 SPM SPM Max.Stitch Length** 4,2 mm (6SPI) 5,1 mm (5 SPI) 8,0 mm (3.2 SPI) 4,2 mm (6 SPI) 8.0 mm (3.2 SPI) Presser Bar Lift (By Hand) 7,2 mm (0.28") 6,7 mm (0.26") 7,9 mm (0.31") 6,4 mm (0.25") 7,9 mm (0.31") 7,2 mm (0.28") 6,7 mm (0.26") 7,9 mm (0.31") Presser Bar Lift (By Knee) 12.7 mm (0.50") 12.2 mm (0.48") 12.7 mm (0.50") 122 mm (0.48") 12.7 mm (0.50") Note: *The machine should be operated at a speed slower than the maximum recommended speed depending on the material being sewn and the type of work being done. Depending on fittings being used. F

The Same! To get replacements that are the same as parts in new machines... / BUY PARTS AND NEEDLES MADE BY SINGER TO BE DOUBLY SURE of new machine performance, make sure that all replacement parts and needles are precisely identical to those in new SINGER machines. LOOK FOR THE TRADEMARK SINGER 1. on every package or container 2. on the needle or numbered part Needles in containers marked "For Singer Machines" are NOT made by SINGER TO ALL WHOM IT MAY CONCERN: The improper placing or affixing of the Trademark "SINGER" or any other of the trademarks of The Singer Company (all of which are duly Registered Trademarks) on any machine that has been repaired, rebuilt, reconditioned, or altered in any way whatsoever outside a SINGER factory or an authorized SINGER agency is forbidden. rom the library of: * ASuperior Trademark of THE Sewing SINGER COMPANY Machine & Supply LLC

Form U3191 (Rev.881) Part No. 543206-002 (Rev. 2) Printed in Japan