EMC filters 3-line filters Sine-wave output filters 300/520 V AC, 4 A... 390 A, 40 C Series/Type: Date: January 2017 EPCOS AG 2017. Reproduction, publication and dissemination of this publication, enclosures hereto and the information contained therein without EPCOS' prior express consent is prohibited. EPCOS AG is a TDK Group Company.
Rated voltage V R : 300/520 V AC Rated current I R :4Ato390A Construction 3-line filters Features Reduction of motor noise and eddy current losses Generation of sinusoidal phase-to-phase voltage with low ripple dv/dt reduction Easy to install Degree of protection: IP00 1) Optional housing for degree of protection IP21 can be ordered separately with ordering code B84143Q*R229 Optimized for long motor cables and operation under full load 2) Natural cooling Wiring between inverter and filter must be shorter than 10 meters! Designed with reference to IEC 60939 und UL1283 UL approved insulation system (system designation: T-EIS-CF1) Typical applications Frequency converters for motor drives, e.g. elevators pumps conveyer systems HVAC systems (heating, ventilation and air conditioning) Terminals Up to 95 A: Finger-safe terminal blocks 162 A... 390 A: Copper busbars Marking Marking on component: Manufacturer s logo, ordering code, rated voltage, rated current, rated motor frequency, rated switch frequency, rated temperature, climatic category, date code Minimum data on packaging: Manufacturer's logo, ordering code, quantity, date code 1) According to IEC 60529 2) The maximum permissible motor cable length depends on the application and must be checked. Page2of24
Typical circuit diagrams Filters 4 A... 33 A Filters 50 A... 95 A Filters 162 A... 390 A Page3of24
Connection Converter: U1 Motor: U2 V1 V2 W1 W2 Connection order in case of terminal connection: U1 U2 V1 V2 W1 W2 Connection order in case of busbar connection: U2 V2 W2 upper connectors = motor side U1 V1 W1 bottom connectors = converter side Types 162 A, 230 A and 390 A contain a thermo switch Page4of24
Technical data and measuring conditions Rated voltage V R [L-PE / L-L] 300/520 V AC (50/60 Hz) 0 Hz... 100 Hz Rated current I R Referred to 40 C rated temperature Test voltage V test 1500 V AC, 2 s (line/line) 2500 V AC, 2 s (lines/case) Frequency Motor f M Pulse (Switching) f P see table "Characteristics and ordering codes" Overload capability (thermal) 1.5 I R for 1 min per hour Max. dv/dt on filter input Climatic category (IEC 60068-1) 5 kv/μs (request for higher values) 25/085/21 ( 25 C/+85 C/21 days damp heat test) WARNING! Hot surface! Risk of burns! Characteristics and ordering codes I R A Terminal cross section mm 2 R typ mω V R = 300/520 V AC Min. pulse frequency khz Max. pulse frequency khz P L 1) W Approx. weight kg 1) Estimated total losses at rated current and voltage in operation on converter at min. pulse frequency Ordering code 4 6 390 3 10 60 5 B84143V0004R229 6 6 290 3 10 100 5 B84143V0006R229 11 6 67 3 10 90 7 B84143V0011R229 16 10 31 3 10 80 12 B84143V0016R229 25 10 25 3 10 140 20 B84143V0025R229 33 10 16 3 10 160 24 B84143V0033R229 50 35 8.9 3 10 220 41 B84143V0050R229 66 35 5.5 3 8 250 43 B84143V0066R229 75 35 5.5 3 8 310 62 B84143V0075R229 95 35 4.5 3 8 400 70 B84143V0095R229 162 40 3 1.53 2.4 6 550 112 B84143V0162S229 230 40 3 1.7 2.4 6 900 120 B84143V0230S229 390 40 4 1.15 2.4 4 1570 212 B84143V0390S229 Page5of24
Application note Wall mounting only possible for filters up to 95 A Capacitors must be downside in case of wall mounting! Convection space Page6of24
Dimensional drawings B84143V0004R229, B84143V0006R0229 (4 A, 6 A) Page7of24
B84143V0011R229 (11 A) Page8of24
B84143V0016R229 (16 A) Page9of24
B84143V0025R229 (25 A) Page 10 of 24
B84143V0033R229 (33 A) Page 11 of 24
B84143V0050R229 (50 A) Page 12 of 24
B84143V0066R229 (66 A) Page 13 of 24
B84143V0075R229 (75 A) Page 14 of 24
B84143V0095R229 (95 A) Page 15 of 24
B84143V0162S229 (162 A) Page 16 of 24
B84143V0230S229 (230 A) Page 17 of 24
B84143V0390S229 (390 A) Page 18 of 24
Cautions and warnings Please read all safety and warning notes carefully before installing the filter and putting it into operation (see ). The same applies to the warning signs on the filter. Please ensure that the signs are not removed nor their legibility impaired by external influences. Death, serious bodily injury and substantial material damage to equipment may occur if the appropriate safety measures are not carried out or the warnings in the text are not observed. Using according to the terms The filters may be used only for their intended application within the specified values in lowvoltage networks in compliance with the instructions given in the data sheets and the data book. The conditions at the place of application must comply with all specifications for the filter used. Warning It shall be ensured that only qualified persons (electricity specialists) are engaged on work such as planning, assembly, installation, operation, repair and maintenance. They must be provided with the corresponding documentation. Danger of electric shock. Filters contain components that store an electric charge. Dangerous voltages can continue to exist at the filter terminals for longer than five minutes even after the power has been switched off. The protective earth connections shall be the first to be made when the filter is installed and the last to be disconnected. Depending on the magnitude of the leakage currents, the particular specifications for making the protective earth connection must be observed. Impermissible overloading of the filter or filter, such as with circuits able to cause resonances, impermissible voltages at higher frequencies etc. can lead to bodily injury and death as well as cause substantial material damages (e.g. destruction of the filter housing). Filters must be protected in the application against impermissible exceeding of the rated currents by overcurrent protective devices. In case of leakage currents >3.5 ma you shall mount the PE conductor stationary with the required cross section before beginning of operation and save it against disconnecting. For leakage currents I L 1) 10 ma the PE conductor must have a KU value 2) of 4.5 3) ; for leakage currents I L >10 ma the PE conductor must have a KU value of 6 4). Output chokes and output filters must be protected in the application against impermissible exceeding of the component temperature. The converter output frequency must be within the specified range to avoid resonances and uncontrolled warming of the output chokes and output filters. Because the product can become very hot during operation, there is the risk of burns if touched. The product can remain hot for some time after the power is switched off! 1) I L = leakage current let-go 2) The KU value (symbol KU) is a classification parameter of safety-referred failure types designed to ensure protection against hazardous body currents and excessive heating. 3) A value of KU = 4.5 with respect to interruptions is attained with: a) permanently connected protective earth connection 1.5 mm 2 and b) a protective earth connection 2.5 mm 2 via connectors for industrial equipment (IEC 60309 2) 4) KU = 6 with respect to interruptions is achieved for fixed-connection lines 10 mm 2 where the type of connection and installation correspond to the requirements for PEN conductors as specified in relevant standards. Page 19 of 24
The table below summarizes the safety instructions that must be observed without fail. A detailed description can be found in the relevant chapters of the databook. Topic Instructions Reference chapter (data book), paragraph Selecting a filter Rated voltage Protection from residual voltages Discharge resistors Installing and removing of filters Installation Use in IT systems Safety notes on leakage currents Voltage derating Hazards caused by overloading the filters Current derating at elevated ambient temperatures When selecting a filter, it is mandatory to observe the rated data of the equipment (such as its rated input current, rated voltage, harmonic content etc.) as well as the derating instructions in Chapters 9 and 10. When power distribution systems deviating from the symmetric TN-S system is to check the suitability of the filters and the allowed voltages including the fault cases. Active parts must be discharged within 5 s to a voltage of less than 60 V (or 50 μ C). If this limit cannot be observed due to the operating mode, the hazardous point must be permanently marked in a clearly visible way. Filters which are not permanently connected (e.g. when the test voltage is applied to the filter at the incoming goods inspection) must be discharged after the voltage has been switched off. When installing and removing our filters, a voltage-free state must be set up and secured with observance of the five safety rules described in EN 50110-1. The special features of the IT system ("first fault case" and other fault cases) shall be observed. The filter leakage currents specified in the data book are intended for user information only.the maximum leakage current of the entire electrical equipment or appliance has to be limited for safety reasons. Please obtain the applicable limits for your application from the relevant regulations, provisions and standards. If the permissible limits for the higher-frequency voltages at the filter are exeeded, the filter may be damaged or destroyed. Non-observance of the current derating may lead to overheating and consequently represents a fire hazard. Selection guide for converter filters Power distribution systems, 7 Safety regulations, 6.1 Safety regulations, 6.2 Safety regulations, 6.4 Power distribution system (network types), 7.6 Leakage current, 8.4 Leakage current, 8.6 Voltage derating, 9.8 Current derating, 10.1 Page 20 of 24
Topic Instructions Reference chapter (data book), paragraph Protective earth connection at operating currents >250 A Mounting position Long motor cables For operating currents greater than 250 A, we recommend the PE connection to be set up between the feed (filter: line) and output (filter: load) not via the PE terminal bolt in the filter housing. Note the mounting position of the filters! It must always be ensured that natural convection is not impaired. Long motor cables cause parasitic currents in the installation. The cable lengths indicated for the output chokes and output filters serve for orientation. The user must check the technical parameters and especially the choke temperatures for the respective application. Mounting instructions, point 2 Mounting instructions, point 13 Mounting instructions, point 15 Display of ordering codes for EPCOS products The ordering code for one and the same product can be represented differently in data sheets, data books, other publications and the website of EPCOS, or in order-related documents such as shipping notes, order confirmations and product labels. The varying representations of the ordering codes are due to different processes employed and do not affect the specifications of the respective products. Detailed information can be found on the Internet under www.epcos.com/orderingcodes. Page 21 of 24
Symbols and terms Symbol English German α Insertion loss Einfügungsdämpfung C R Rated capacitance Bemessungskapazität C X Capacitance X capacitor Kapazität X-Kondensator C Y Capacitance Y capacitor Kapazität Y-Kondensator ΔV Voltage drop (input to output) Spannungsabfall im Filter dv/dt Rate of voltage rise Spannungsanstiegsgeschwindigkeit f Frequency Frequenz f M Converter output frequency Motorfrequenz f P Pulse frequency Pulsfrequenz f R Rated frequency Bemessungsfrequenz f res Resonant frequency Resonanzfrequenz I C Current through capacitor Strom durch Kondensator I LK Filter leakage current Filter-Ableitstrom I max Maximum current Maximalstrom I N Nominal current Nennstrom I op Operating current (design current) Betriebsstrom I pk Rated peak withstand current Bemessungs-Stoßstromfestigkeit I q Capacitive reactive current Kapazitiver Blindstrom I R Rated current Bemessungsstrom I S Interference current Störstrom L Inductance Induktivität L R Rated inductance Bemessungsinduktivität L stray Stray inductance Streuinduktivität P L Power loss Verlustleistung R Resistance Widerstand R is Insulation resistance Isolationswiderstand R typ DC resistance, typical value Gleichstromwiderstand, Richtwert T A Ambient temperature Umgebungstemperatur T max Upper category temperature Obere Kategorietemperatur T min Lower category temperature Untere Kategorietemperatur T R Rated temperature Bemessungstemperatur u k Refered voltage drop in % Bezogener Spannungsabfall in % V eff RMS voltage Effektivspannung V K Voltage drop Spannungsabfall V LE Voltage line to earth; voltage line to ground Spannung Phase zu Erdpotential V N Nominal voltage Nennspannung V R Rated voltage Bemessungsspannung V peak Peak voltage Spitzenspannung V test Test voltage Prüfspannung V X Voltage over X capacitor Spannung über X-Kondensator V Y Voltage over Y capacitor Spannung über Y-Kondensator X L Inductive reactance Induktiver Blindwiderstand Z Impedance Scheinwidertand Z Impedance, absolute value Scheinwiderstand (Betragswert) Page 22 of 24
Important notes The following applies to all products named in this publication: 1. Some parts of this publication contain statements about the suitability of our products for certain areas of application. These statements are based on our knowledge of typical requirements that are often placed on our products in the areas of application concerned. We nevertheless expressly point out that such statements cannot be regarded as binding statements about the suitability of our products for a particular customer application. As a rule, EPCOS is either unfamiliar with individual customer applications or less familiar with them than the customers themselves. For these reasons, it is always ultimately incumbent on the customer to check and decide whether an EPCOS product with the properties described in the product specification is suitable for use in a particular customer application. 2. We also point out that in individual cases, a malfunction of electronic components or failure before the end of their usual service life cannot be completely ruled out in the current state of the art, even if they are operated as specified. In customer applications requiring a very high level of operational safety and especially in customer applications in which the malfunction or failure of an electronic component could endanger human life or health (e.g. in accident prevention or lifesaving systems), it must therefore be ensured by means of suitable design of the customer application or other action taken by the customer (e.g. installation of protective circuitry or redundancy) that no injury or damage is sustained by third parties in the event of malfunction or failure of an electronic component. 3. The warnings, cautions and product-specific notes must be observed. 4. In order to satisfy certain technical requirements, some of the products described in this publication may contain substances subject to restrictions in certain jurisdictions (e.g. because they are classed as hazardous). Useful information on this will be found in our Material Data Sheets on the Internet (www.epcos.com/material). Should you have any more detailed questions, please contact our sales offices. 5. We constantly strive to improve our products. Consequently, the products described in this publication may change from time to time. The same is true of the corresponding product specifications. Please check therefore to what extent product descriptions and specifications contained in this publication are still applicable before or when you place an order. We also reserve the right to discontinue production and delivery of products. Consequently, we cannot guarantee that all products named in this publication will always be available. The aforementioned does not apply in the case of individual agreements deviating from the foregoing for customer-specific products. 6. Unless otherwise agreed in individual contracts, all orders are subject to the current version of the "General Terms of Delivery for Products and Services in the Electrical Industry" published by the German Electrical and Electronics Industry Association (ZVEI). Page 23 of 24
Important notes 7. The trade names EPCOS, CeraDiode, CeraLink, CeraPad, CeraPlas, CSMP, CSSP, CTVS, DeltaCap, DigiSiMic, DSSP, ExoCore, FilterCap, FormFit, LeaXield, MiniBlue, MiniCell, MKD, MKK, MotorCap, PCC, PhaseCap, PhaseCube, PhaseMod, PhiCap, PowerHap, PQSine, PQvar, SIFERRIT, SIFI, SIKOREL, SilverCap, SIMDAD, SiMic, SIMID, SineFormer, SIOV, SIP5D, SIP5K, TFAP, ThermoFuse, WindCap are trademarks registered or pending in Europe and in other countries. Further information will be found on the Internet at www.epcos.com/trademarks. Page 24 of 24