DA80F / WF81 AddressRight Fixed Head Printer. Parts List

DA80F / WF81 AddressRight Fixed Head Printer Parts List

NOTICE! The use of this information by the recipient or others for purposes other than the repair, adjustment or operation of Pitney Bowes equipment may constitute an infringement of patent and/or other intellectual property rights of Pitney Bowes or others. Pitney Bowes assumes no responsibility for any such use of the information. Except as provided in writing, duly signed by an officer of Pitney Bowes, no license, either express or implied, under any Pitney Bowes or any third party s patent, copyright, or other intellectual property rights is granted by providing this information. SV62033 Revision A First Edition, November, 2007 2007 Pitney Bowes Inc. Due to publication lead times and continuing product development, this manual may not reflect the latest product configurations and recommended service procedures. Company names, products or services mentioned herein may be protected by trademarks, registered trademarks or service marks and are the property of their respective owners. All rights reserved. This book may not be reproduced in whole or in part in any fashion or stored in a retrieval system of any type or transmitted by any means, electronically or mechanically, without the express written permission of Pitney Bowes. This document is for the exclusive use of the person to whom it is issued; its contents are confidential and must not be disclosed to any third party or used for any purpose other than in the proper conduct of Pitney Bowes business.

Table of Contents Figure 1... Front View (covers on)...2 Figure 2... Front View (covers off, 1 of 3)...4 Figure 3... Front View (covers off, 2 of 3)...6 Figure 4... Front View (covers off, 3 of 3)...8 Figure 5... Rear View (1 of 2)...10 Figure 6... Rear View (2 of 2)...12 Figure 7... H-Block Assembly (WS87011)...14 Figure 8...Door Assembly...16 Figure 9... Knob / Spring Assembly (W880011)...18 Figure 10...Print Head Brake Assembly (WG30049)...20 Figure 11... Wire Frame Assembly (W480010)...22 Figure 12...Front Frame Assembly (WF88120)...24 Figure 12... Transport Motor Assembly (WF84014)...24 Figure 12...Brake Assembly (W484047)...24 Figure 13...Print Head Assembly (WF88020)...26 Figure 13...Cartridge Holder Assembly (WG00076)...26 Figure 13... Exit Idler Roller Assembly...26 Figure 13...Lift Bracket Assembly (WF58043)...26 Figure 14... Feed Deck Assembly (WF88160)...28 Figure 15... Center Chassis Assembly...30 Figure 16...Transport Idler Ski Assembly (WF88131)...32 Figure 16... Transport Idler Roller Assembly...32 Figure 17...Print Head Lifter Bracket Assembly...34 Figure 18... Feed Roller Assembly (WF80031)...36 Figure 19...Height Adjustment Brake...38 Figure 20...Replaceable Parts Not Illustrated...40 SV62033-PL Rev. A

Figure 1 Front View (covers on) 1 SHORT SLIDING FENCE 2 H-BLOCK ASSEMBLY 13 WIRE FRAME ASSEMBLY 3 EXTENSION BIN 4 PRINT STATION COVER 5 LCD / KEYBOARD 6 USER INTERFACE COVER 12 PRINT HEAD BRAKE ASSEMBLY 11 LONG SLIDING FENCE 10 KNOB / SPRING ASSEMBLY 9 LOWER FRONT COVER 7 DOOR ASSEMBLY 8 UPPER FRONT COVER 2 SV62033-PL Rev. A

Figure 1 Front View (covers on) ITEM PART NUMBER DESCRIPTION 1 W451008 SHORT SLIDING FENCE 2 WS87011 H-BLOCK ASSEMBLY (see Figure 7) 3 WF51018 EXTENSION BIN 4 WF58042 PRINT STATION COVER 5 CCWS82002 LCD / KEYBOARD 6 W486004 USER INTERFACE COVER 7 DOOR ASSEMBLY (see Figure 8) 8 WF86001 UPPER FRONT COVER 9 WF86000 LOWER FRONT COVER 10 W880011 KNOB / SPRING ASSEMBLY (see Figure 9) 11 W451009 LONG SLIDING FENCE 12 WG30049 PRINT HEAD BRAKE ASSEMBLY (see Figure 10) 13 W480010 WIRE FRAME ASSEMBLY (see Figure 11) 3

Figure 2 Front View (covers off, 1 of 3) 1 REAR CHASSIS ASSEMBLY 5 FEED DECK ASSEMBLY 4 PRINT HEAD ASSEMBLY 3 FRONT FRAME ASSEMBLY 2 PRINT DECK 4 SV62033-PL Rev. A

Figure 2 Front View (covers off, 1 of 3) ITEM PART NUMBER DESCRIPTION 1 REAR CHASSIS ASSEMBLY (see Figures 4, 5, 6) 2 WF58047 PRINT DECK 3 WF88120 FRONT FRAME ASSEMBLY (see Figure 12) 4 WF88020 PRINT HEAD ASSEMBLY (see Figure 13) 5 WF88160 FEED DECK ASSEMBLY (see Figure 14) 5

Figure 3 Front View (covers off, 2 of 3) 1 FLANGED DOUBLE SHIELD BALL BEARING (hidden) 11 BUTTON HEAD CAP SCREW 10 FEED DECK UPSTREAM COVER 9 FEEDER MOTOR ASSEMBLY 8 PRINT HEAD LIFTER BRACKET ASSEMBLY 7 TRANSPORT IDLER SKI ASSEMBLY 2 CENTER CHASSIS ASSEMBLY 3 DRIVEN EXIT ROLLER ASSEMBLY 4 FLANGED DOUBLE SHIELD BALL BEARING 5 PULLEY SPACER 6 TRANSPORT DRIVEN ROLLER ASSEMBLY 6 SV62033-PL Rev. A

Figure 3 Front View (covers off, 2 of 3) ITEM PART NUMBER DESCRIPTION 1 591-0317 BEARING, BALL FLANGED DOUBLE SHIELD.2498 ID 2 CENTER CHASSIS ASSEMBLY (see Figure 15) 3 WF88003 DRIVEN EXIT ROLLER ASSEMBLY 4 591-0316 BEARING, BALL FLANGED DOUBLE SHIELD.2498 ID 5 WF14001 PULLEY SPACER 6 WF88002 TRANSPORT DRIVEN ROLLER ASSEMBLY 7 WF88131 TRANSPORT IDLER SKI ASSEMBLY (see Figure 16) 8 PRINT HEAD LIFTER BRACKET ASSEMBLY (see Figure 17) 9 WF84015 FEEDER MOTOR ASSEMBLY 10 WF58031 FEED DECK UPSTREAM COVER 11 68-0499 BUTTON HEAD CAP SCREW 7

Figure 4 Front View (covers off, 3 of 3) 1 SUPPORT STANDOFF SHAFT 2 PRINT HEAD ECCENTRIC SHAFT ASSEMBLY 3 PRINT HEAD LIFT ECCENTRIC 4 DOWEL PIN 10 HEIGHT ADJUSTMENT BRAKE 9 FEED ROLLER ASSEMBLY 8 TRANSPORT IDLER STOP SHAFT 5 PAPER RECEIVER SENSOR ASSEMBLY 6 PAPER EMITTER SENSOR ASSEMBLY 7 FEEDER RECEIVER / EMITTER SENSOR ASSEMBLY 8 SV62033-PL Rev. A

Figure 4 Front View (covers off, 3 of 3) ITEM PART NUMBER DESCRIPTION 1 WG30003 SUPPORT STANDOFF SHAFT 2 WF88051 PRINT HEAD ECCENTRIC SHAFT ASSEMBLY 3 WF41000 PRINT HEAD LIFT ECCENTRIC 4 59-0020 DOWEL PIN 5 WF84016 PAPER RECEIVER SENSOR ASSEMBLY 6 WF84012 PAPER EMITTER SENSOR ASSEMBLY 7 WF84001 FEEDER RECEIVER / EMITTER SENSOR ASSEMBLY 8 WF10014 TRANSPORT IDLER STOP SHAFT 9 WF80031 FEED ROLLER ASSEMBLY (see Figure 18) 10 W700111 HEIGHT ADJUSTMENT BRAKE (see Figure 19) 9

Figure 5 Rear View (1 of 2) 1 LATCH ASSEMBLY (see Figure 7, Items 5, 6, 7) 2 WIRE FRAME NUT (located behind slot) 3 PROCESSOR BOARD with GROUND ASSEMBLY 4 UL SCREEN 5 REAR COVER ASSEMBLY 10 SV62033-PL Rev. A

Figure 5 Rear View (1 of 2) ITEM PART NUMBER DESCRIPTION 1 W799023 LATCH ASSEMBLY (see Figure 9) 2 WG30012 NUT, WIRE FRAME, 22K 3 WF80008 PROCESSOR BOARD with GROUND ASSEMBLY 4 WG00280 SCREEN, UL, 5K 5 W451001 REAR COVER ASSEMBLY 11

Figure 6 Rear View (2 of 2) 1 TENSIONER SPRING FEED ROLLER ASSEMBLY (see Figure 18) 2 FEED ROLLER PULLEY ASSEMBLY 3 E-RING 4 FEED ROLLER MOUNTING PLATE 5 ENCODER SPACER 6 ENCODER 12 SV62033-PL Rev. A

Figure 6 Rear View (2 of 2) ITEM PART NUMBER DESCRIPTION 1 U120003 TENSIONER SPRING 2 WG30054 FEED ROLLER PULLEY ASSEMBLY 3 23-0037 RING, E, RETAINING.375 SHAFT 4 WF51006 FEED ROLLER MOUNTING PLATE 5 WF51017 ENCODER SPACER 6 200-0209 ENCODER, OPTO HEDS-5600 2 CHANNEL 13

Figure 7 H-Block Assembly (WS87011) 5 LATCH ASSEMBLY (see Figure 5, Item 1) 6 7 1 2 3 4 14 SV62033-PL Rev. A

Figure 7 H-Block Assembly (WS87011) ITEM PART NUMBER DESCRIPTION 1 WS60000 SEPARATOR, H-BLOCK, WS7X 2 WG00010 BAR, WEIGHT 3 60-8141 SCREW, PAN HEAD PHILLIPS PLASTITE 6-16X 5/16 4 WS86024 TIP, SEPARATOR 5 W799023 LATCH ASSEMBLY 6 WG00254 BLOCK, PIVOT LATCH 7 WG00283 PLATE, STRIKER 15

Figure 8 Door Assembly 1 3 2 16 SV62033-PL Rev. A

Figure 8 Door Assembly ITEM PART NUMBER DESCRIPTION 1 WF62007 DOOR, ACCESS, PRINT HEAD, WF8X 2 58-1007 PIN, PILOT SELF CLINCH TPS.187 ODX.375 3 WF58045 HINGE, DOOR, PRINT HEAD ACCESS, WF8X 17

Figure 9 Knob / Spring Assembly (W880011) 1 2 18 SV62033-PL Rev. A

Figure 9 Knob / Spring Assembly (W880011) ITEM PART NUMBER DESCRIPTION 1 W462001 KNOB, THICKNESS ADJUSTMENT, MOLDED 2 212-5029 SPRING CLIP, KNOB RETAINER 19

Figure 10 Print Head Brake Assembly (WG30049) 1 2 3 (mount in place with pressure-sensitive adhesive) ref (see Figure 13, Item 17) 20 SV62033-PL Rev. A

Figure 10 Print Head Brake Assembly (WG30049) ITEM PART NUMBER DESCRIPTION 1 212-5001 SPRING, COMPRESSION 2.08 LBS/IN 2 WF58043 CARRIAGE, LIFTER, PRINT HEAD, WF8X 3 WF62008 PRINT HEAD SPACER 21

Figure 11 Wire Frame Assembly (W480010) 1 2 8 3 4 7 6 5 22 SV62033-PL Rev. A

Figure 11 Wire Frame Assembly (W480010) ITEM PART NUMBER DESCRIPTION 1 WG30029 DEFLECTOR FLAP, MEDIA, 22K 2 WG30011 SLIDE, WIRE FRAME, 22K 3 WG30070 WIRE FRAME, MEDIA SPRT, 22K 4 WG30025 BRACKET, WIRE FRAME, 22K 5 WG30024 SUPPORT, WIRE FRAME, 22K 6 WG00021 CLAMP 7 WG00013 NUT PLATE, CLAMP 8 W456010 BRACKET, FEED RAM, W4XX 23

Figure 12 Front Frame Assembly (WF88120) 1 2 3 4 5 14 17 16 6 12 TRANSPORT MOTOR ASSEMBLY 15 14 13 BRAKE ASSEMBLY 11 9 8 7 10 24 SV62033-PL Rev. A

Figure 12 Front Frame Assembly (WF88120) ITEM PART NUMBER DESCRIPTION 1 72-2003 SCREW, PAN HEAD SEM QUADREX 6-32X 3/8 2 W451015 BRACKET, DECK MOUNTING, DA400 3 81-0833 SCREW, SOCKET HEAD CAP 10-32X 1/2 4 591-0318 BEARING, BALL FLANGED DOUBLE SHIELD.3748 ID 5 W799031 WASHER, RETAINING / BEARING 6 592-0042 PULLEY, TIMING, 3MM HTD 22T 7 WF37000 PULLEY, TIMING, 3MM HTD, 9MM W, DOUBLE FLANGED 8 U151020 BRACKET, TENSIONER 9 DW86023 PULLEY, IDLER 10 591-0314 BEARING, BALL DOUBLE SHIELD.2497 ID 11 23-0025 RING, E, RETAINING.250 SHAFT 12 WF84014 ASSEMBLY, TRANSPORT MOTOR, WF81 13 W484047 ASSEMBLY, BRAKE, W400/401, DA400 14 81-0511 SCREW, SOCKET HEAD CAP 6-32X 1 15 WG00018 BRAKE, FEED ROLLER 16 81-0505 SCREW, SOCKET HEAD CAP 6-32X 5/8 17 W800208 SPRING, COMPRESSION 25

Figure 13 Print Head Assembly (WF88020) 16 LIFT BRACKET ASSEMBLY 17 18 1 2 4 3 5 6 10 CARTRIDGE HOLDER ASSEMBLY (only 1 of 3 shown) 7 9 8 11 EXIT IDLER ROLLER ASSEMBLY 12 13 14 15 26 SV62033-PL Rev. A

Figure 13 Print Head Assembly (WF88020) ITEM PART NUMBER DESCRIPTION 1 WF68000 PAD, SPACER, PRINT HEAD, WF8X 2 212-0121 GROUNDING LEAF SPRING 3 68-0831 SCREW, BUTTON HEAD CAP 10-32X 3/8 4 72-0499 SCREW, PAN HEAD SEM PHILLIPS 6-32X 1/4 5 WF51004 COVER, PRINT HEAD, WF8X 6 WG00063 PEN DRIVER PCB, NEWPORT BOARD 7 68-0279 SCREW, BUTTON HEAD CAP 4-40X 1/4 8 WF51008 SPACER, PLATE, PRINT HEAD IDLER, WF8X 9 78-0279 SCREW, FLAT UNDERCUT HEAD PHILLIPS 4-40X 1/4 10 WG00076 ASSEMBLY, CARTRIDGE HOLDER, HP #Q2264A 11 ASSEMBLY, EXIT IDLER ROLLER 12 WG30023 SPRING, LEAF, EXIT IDLER 22K 13 WG30058 ROLLER, EXIT, 22K 14 WG30007 SHAFT, EXIT IDLER, 22K 15 WG30022 BRAKE, EXIT IDLER ROLLER, 22K 16 WF88001 ASSEMBLY, LIFT BRACKET, WF8X 17 WF58043 CARRIAGE, LIFTER, PRINT HEAD, WF8X 18 175-0958 BEARING, BUSHING FLANGED.375 IDX.250L 27

Figure 14 Feed Deck Assembly (WF88160) 1 2 3 4 5 28 SV62033-PL Rev. A

Figure 14 Feed Deck Assembly (WF88160) ITEM PART NUMBER DESCRIPTION 1 WF51011 SPACER, FENCE, WF8X 2 68-0281 SCREW, BUTTON HEAD CAP 4-40X 3/8 3 WG30013 RETAINER, FENCE, 22K 4 WF58024-01 DECK, FEED, WF8X 5 WF58024-02 DECK, FEED, WF8X 29

Figure 15 Center Chassis Assembly 5 1 2 3 4 6 10 9 (hidden) 8 7 30 SV62033-PL Rev. A

Figure 15 Center Chassis Assembly ITEM PART NUMBER DESCRIPTION 1 213-2511 SW DOUBLE POLE ON/OFF.4VA 2 WF45008 SCREEN, CENTER CHASSIS, WF8X 3 72-5208 SCREW, PAN HEAD SEM PHILLIPS M4X 30MM 4 F784054 ASSEMBLY, FAN 24V DC 5 220-0218 FILTER, RFI POWER LINE 6 AMP 6 W456002 COVER, ACCESS, W400/401 7 W799087 FOOT, RUBBER 8 WF80023 POWER SUPPLY, UNIVERSAL INPUT 9 88-0411 BUSHING, SPLIT.312 ID 10 WG00012 PLATE, HOLDOWN, 5K/12K/16K/20K 31

Figure 16 Transport Idler Ski Assembly (WF88131) 4 3 2 1 6 7 8 5 TRANSPORT IDLER ROLLER ASSEMBLY 32 SV62033-PL Rev. A

Figure 16 Transport Idler Ski Assembly (WF88131) ITEM PART NUMBER DESCRIPTION 1 23-0025 RING, E, RETAINING.250 SHAFT 2 WF10010 SHAFT, IDLER, TRANSPORT, WF8X 3 WF62010 SKI, IDLER, TRANSPORT, WF8X 4 244-0507 BUMPER STEM 1/4 DIA 5 ASSEMBLY, IDLER, ROLLER, TRANSPORT, WF8X 6 591-0315 BEARING, BALL DOUBLE SHIELD.2498 ID 7 WF18001 HUB, IDLER, TRANSPORT, ROLLER, WF8X 8 WF65001 ROLLER, IDLER, TRANSPORT, RUBBER, WF8X 33

Figure 17 Print Head Lifter Bracket Assembly 1 6 5 2 TRANSPORT IDLER SKI ASSEMBLY (see Figure 16) 4 3 34 SV62033-PL Rev. A

Figure 17 Print Head Lifter Bracket Assembly ITEM PART NUMBER DESCRIPTION 1 WG30009 SHAFT, PRINT HEAD BRACKET, 22K 2 212-5047 SPRING, COMPRESSION 25 LBS/IN 3 WF10011 SHAFT, IDLER, PIVOT, WF8X 4 72-2003 SCREW, PAN HEAD SEM QUADREX 6-32X 3/8 5 68-0831 SCREW, BUTTON HEAD CAP 10-32X 3/8 6 WF51014 BRACKET, LIFTER, WF8X 35

Figure 18 Feed Roller Assembly (WF80031) 1 2 3 4 5 6 36 SV62033-PL Rev. A

Figure 18 Feed Roller Assembly (WF80031) ITEM PART NUMBER DESCRIPTION 1 WF10013 SHAFT, FEED ROLLER, WF81 2 51-0080 PIN, ROLL.125 ODX 1.000 3 WS62012 HUB, ROLLER, WS5X 4 WG00023 TIRE, MOLDED, CREPE FINISH, 24K 5 212-5036 SPRING, COMPRESSION 31.1 LBS/IN 6 20-0278 SPACER,.501 IDX.017 THK 37

Figure 19 Height Adjustment Brake 1 2 3 38 SV62033-PL Rev. A

Figure 19 Height Adjustment Brake ITEM PART NUMBER DESCRIPTION 1 81-0507 SCREW, SOCKET HEAD CAP 6-32X 3/4 2 W700111 BRAKE, HEIGHT ADJUSTMENT, 11K 3 69-3283 SCREW, SOCKET HEAD FLAT 4-40X 1/2 39

Figure 20 Replaceable Parts Not Illustrated PART NUMBER DESCRIPTION W490018 KIT, SEPARATOR TIPS, W4XX PRINTERS W490019 KIT, FEED ROLLER TIRES, W4XX PRINTERS W700287 CATCH, PAPER, 5K W799092 ASSEMBLY, PAPER CATCH, BRYCE PART WF62011 CABLE STIFFENER, WF96 WF62018 EMI GROUND, PRINT HEAD CABLES, WF81 WF83013 CABLE ASSEMBLY, KEYBOARD DISPLAY CABLE WF83015 CABLE ASSEMBLY, MAIN BOARD TO PRINT HEAD WF83016 CABLE ASSEMBLY, FEED MOTOR ENCODER WF83017 CABLE ASSEMBLY, MAIN BOARD TO SHAFT ENCODER WF83019 CABLE ASSEMBLY, PB STACKER WF83021 CABLE ASSEMBLY, POWER SUPPLY TO AC INLET WF83022 CABLE ASSEMBLY, POWER SUPPLY TO MAIN BOARD WG00007 CARTRIDGE CAPPING STATION, BLACK 566-2170 BELT, TIMING 3MM HTD 82T 9MM W 566-2172 BELT, TIMING 3MM HTD 128T 9MM W 68-0501 SCREW, BUTTON HEAD CAP 6-32X 3/8 68-0611 SCREW, BUTTON HEAD CAP 8-32X 3/8 68-0618 SCREW, BUTTON HEAD CAP 8-32X 1 68-0839 SCREW, BUTTON HEAD CAP 10-32X 7/8 72-0505 SCREW, PAN HEAD SEM PHILLIPS 6-32X 5/8 72-0609 SCREW, PAN HEAD SEM PHILLIPS 8-32X 1/4 72-0610 SCREW, PAN HEAD SEM PHILLIPS 8-32X 5/16 72-2002 SCREW, PAN HEAD SEM QUADREX 6-32X 1/4 72-2008 SCREW, PAN HEAD SEM QUADREX 8-32X 3/8 72-5199 SCREW, PAN HEAD SEM PHILLIPS M4X 10MM 74-0297 SCREW, FLAT 100DEG HEAD PHILLIPS 6-32X 3/8 75-0397 SCREW, SET CUP POINT HEX SOCKET 6-40X.187 81-0499 SCREW, SOCKET HEAD CAP 6-32X 1/4 81-0611 SCREW, SOCKET HEAD CAP 8-32X 3/8 81-0613 SCREW, SOCKET HEAD CAP 8-32X 1/2 40 SV62033-PL Rev. A