Electric Staple/Nail Gun Model CESN120 Part Number 3110292 Operating & Maintenance Instructions 0305
Specifications Model No... CESN120 Part No... 3110292 Power Input... 230V, 50Hz, 1Ph Watts... 600 Fuse Rating... 13Amps Loading System... Side Loading Machine capability... 30 Shots Per Min Staples... 5.8mm wide... 13,19,22,25,28 & 30 mm Nails... 10,20,25,32 & 35 mm Magazine Capacity... 100 pcs Weight... 1.88 Kg Restrictions of Use This Staple/Nail Gun is suitable for use on materials such as: Softwood, Hardwood MDF Plywood Hardboard Fibreboard Corkboard Flexible Plastics Leather, Fabrics PVC, Polythene sheet Foam Rubber This Staple/Nail Gun is NOT suitable for use on materials such as: Hard Laminates Brittle Plastics Metals (other than light foils) Parts and Service Contacts PARTS & SERVICE TEL: 020 8988 7400 or e-mail as follows: PARTS: Parts@clarkeinternational.com SERVICE: Service@clarkeinternational.com Please note that the details and specifications contained herein are correct at the time of going to print. However CLARKE International reserve the right to change specifications at any time without prior notice. -1-
Consumables 1.25mm 5.8mm 10 19 20 22 25 25 32 35 1.0mm Staples 28 30 1.25mm 1.0mm Length Gauge Crown Width Thickness Part Number 13mm 18g 5.8mm 1.25mm 1.0mm 1800915 19mm 18g 5.8mm 1.25mm 1.0mm 1800276 22mm 18g 5.8mm 1.25mm 1.0mm 1800277 25mm 18g 5.8mm 1.25mm 1.0mm 1800278 28mm 18g 5.8mm 1.25mm 1.0mm 1800279 30mm 18g 5.8mm 1.25mm 1.0mm 1800918 Nails Length Gauge Width Thickness Part Number 10mm 18g 1.25mm 1.0mm 1800265 20mm 18g 1.25mm 1.0mm 1800267 25mm 18g 1.25mm 1.0mm 1800268 32mm 18g 1.25mm 1.0mm 1800270 35mm 18g 1.25mm 1.0mm 1800271-9- Thank you for purchasing this CLARKE Electric 18 gauge Staple/Nail Gun which is designed to fasten materials using standard Staples and Nails. The unit is intended for Professional use and is part of the contractor range, it is intended for use on materials such as wood, hardboard, Fibre Board, MDF etc. Before attempting to use your staple gun please read this instruction manual thoroughly and follow all directions carefully. This is for your own safety and that of others around you, and to help you achieve long and trouble free use. Guarantee This product is guaranteed against faults in manufacture for 12 months from purchase date. Keep your receipt as proof of purchase. This guarantee is invalid if the product has been abused or tampered with in any way, or not used for the purpose for which it is intended. The reason for return must be clearly stated. This guarantee does not affect your statutory rights. For Your Own Safety WARNING! Read these safety instructions in conjunction with the operating instructions, before using the equipment. Always wear suitable eye protection, manufactured to the latest European Safety Standards, when firing the Staple Gun. Eyeglasses are NOT Safety glasses Always Disconnect the unit from the power supply when loading staples or nails into the gun. Always Keep your hands and fingers clear of the staple channel when using. Always Wear protective hair covering to contain long hair. Always avoid wearing clothing that could get caught by the fasteners,( i.e loose sleeves or jewellery). Always hold the stapler/nailer square to the workpiece...never at an angle. Never attempt to repair or modify the Gun. If the Gun becomes faulty contact your local dealer or Clarke Service (see Parts and Servicing). Never leave the unit connected to the power supply whilst unattended. Turn power OFF while not in use. Do not attempt to staple/nail at the edge of a workpiece, the edge could fail, causing a nail or staple to fly, the consequences of which could be extremely serious. Keep Children well away. All visitors should be kept a safe distance from the work area, especially whilst operating unit. Use in a suitable well lit area on a suitable sturdy work surface avoiding areas that are excessively damp and away from hazardous materials. -2-
Electrical Connections Connect the mains lead to a standard 230V (50Hz) electrical supply through an approved 13 Amp BS1363 plug, or a suitably fused isolator switch. WARNING: This appliance is DOUBLE INSULATED IMPORTANT: The wires in the mains lead are coloured in accordance with the following code: Blue - Neutral Brown - Live As the colours of the flexible cord of this appliance may not correspond with the coloured markings identifying terminals in your plug proceed as follows: Connect BROWN coloured cord to plug terminal marked with a letter L or coloured RED Connect BLUE coloured cord to plug terminal marked with a letter N or coloured BLACK IMPORTANT: If this appliance is fitted with a plug which is moulded on to the electric cable (i.e. non- re-wireable) please note: 1. The plug must be thrown away if it is cut from the electric cable. There is a danger of electric shock if it is subsequently inserted into a socket outlet. 2. Never use the plug without the fuse cover fitted. 3. Should you wish to replace a detachable fuse carrier, ensure that the correct replacement is used (as indicated by marking or colour code). 4. Replacement fuse covers can be obtained from your local dealer or most electrical stockists. 5. The fuse in the plug must be replaced with one of the same rating (13 amps) and this replacement must be ASTA approved to BS1362. IMPORTANT: If in any doubt, do not attempt any electrical repair yourself. Consult a qualified technician. -3- Parts List 1 Buffer HM12001 2 Spring HM12002 3 Power Switch HM12003 4 Support HM12004 5 Driver Assy HM12005 6 Safety Yoke HM12006 7 Front Body HM12007 8 Rear Body HM12008 9 Magazine Assy HM12009 10 Bumper Cover HM12010 11 Bumper HM12011 12 Trigger HM12012 13 Safety Catch HM12013 14 Spring HM12014 15 Fixed Plate HM12015 16 Magazine Rail HM12016 17 Contact Assy HM12017 18 Contact Lever HM12018 19 Spring HM12019 20 Fixing HM12020 21 Fixture HM12021 22 Stopper HM12022 23 PCB Assy HM12023 24 Coil Assy HM12024 25 Pusher Spring HM12025 26 Pusher Pin HM12026 27 Pusher Spring HM12027 28 Bar HM12028 29 Spring HM12029 30 Plate HM12030 31 Latch HM12031 32 Safety Spring HM12032 33 Latch Spring HM12033 34 Cover Plate HM12034 35 Guide Plate HM12035 36 Cover HM12036 37 Stop Plate HM12037 38 Trip Cover HM12038 39 Magazine Cap HM12039 40 Front Plate HM12040 41 Guide Plate HM12041 42 Pusher HM12042 43 Pusher HM12043 44 Pusher Pin HM12044 45 Screw HM12045 46 Screw HM12046 47 Hex.Soc.HD Bolt HM12047 48 Hex.Soc.HD Bolt HM12048 49 Hex.Soc.HD Bolt HM12049 50 Hex.Soc.HD Bolt HM12050 51 Hex.Soc.HD Bolt HM12051 52 Hex.Soc.HD Bolt HM12052 53 Hex.Soc.HD Bolt HM12053 54 Spring Pin HM12054 55 Spring Pin HM12055 56 Spring Pin HM12056 57 Adjusting Roll HM12057 58 Hex Wrench HM12058 59 Spring Washer HM12059 IMPORTANT: The use of parts other than CLARKE replacement parts may result in safety hazards, decreased tool performance and may invalidate your warranty. -8-
Parts Diagram General View Body Soft Grip Power Cord Cooling Vents Trigger ON/OFF Switch Penetration Adj Knob Quick release Magazine Catch Safety Yoke Magazine Fig. 1 Loading the Gun The staple/nail gun may be loaded with staples or nails as follows: WARNING! Ensure that the power supply is off before attempting to load the gun. This will ensure that the gun will not fire unintentionally. Loading Staples 1. Turn the stapler/nailer upside Down. 2. Release the magazine catch, (Fig. 1) and slide magazine open. 3. Insert selected staple strip in magazine rail, (Fig. 2), ensure staples are loaded the correct way up, (Staple points facing upwards). 4. Close magazine track until the release latch clicks. (A click from the latch indicates the magazine is locked correctly). Fig. 2-7- -4-
Loading Nails 1. With the gun the correct way up, release the magazine catch and slide magazine open. Removing Jammed Fasteners (figures in brackets refer to parts diag page 7) If fasteners become jammed, DO NOT pull the trigger until the jam has been cleared, as this could cause serious damage. To clear the jam, proceed as follows: 1. WARNING! Ensure the stapler is disconnected from the power supply. 2. Load selected nail strip into the ` track of the magazine, (Fig. 3), ensure the nail points are facing downwards. 3. Close magazine track until the release latch clicks. (A click from the latch indicates the magazine is locked correctly). Operation The staple/nail gun is fitted with a safety yoke which ensures that staples/nails are not fired in error or when the stapler is not in contact with the workpiece. The safety yoke must be depressed fully before the trigger will operate. 1. Load the staples/nails into the chamber (see Loading the Gun). 2. Connect to the power supply, and switch the gun ON,(ON/OFF Switch I Fig.1). 3. Place gun, parallel to the workpiece, at the desired point of contact, with a slight downwards pressure so that the Safety yoke is pushed upwards, to achieve better penetration, pressure can be applied to the tool by placing the palm of your free hand on top of the tool. 4. Pull the Trigger to fire staple/nail. 5. When finished, switch the gun OFF, (ON/OFF Switch O Fig. 1) and disconnect from power supply by removing the plug from the socket. NOTE: the penetration depth of staples/nails is controlled with the penetration control knob, (Fig. 1). More depth, turn to the left, Less depth turn to the right. When using the stapler/nailer on soft materials, it is recommended to use the Protector Shoe which is stored on the magazine, see Fig. 4. To use the protector shoe, release the magazine catch and open sufficiently to remove the shoe from its storage post. Fit the shoe onto the safety yoke. Continue to use the nailer/stapler in the normal way. When finished using on soft materials, return the shoe to its storage post for safe keeping. Fig. 3 Hexagonal Wrench (3mm) Shoe Storage Post Fig. 4 Protector Shoe 2. Release the magazine catch and slide the magazine open. 3. Remove all staples/nails from the chamber. 4. Using pliers, grip the jammed fastener and pull firmly to dislodge it. 5. Once jammed fastener is removed, reload as above and continue nailing or stapling. NOTE: If jam cannot be cleared this way, it is possible with care to loosen the front end of the stapler to free jammed nail/staple. To do this, proceed as follows: 1. loosen and remove 1 hex head bolt (49), using 3mm hex wrench. 2.. Remove trip cover (38). 3. Loosen and remove 2 hex head bolts (50), using 3mm hex wrench. 4. Loosen 2 hex head bolts (53), using 4mm hex wrench. 5. Remove jammed fastener using pliers if necessary. 6. Reassemble in reverse order. Maintenance There are no user serviceable parts on the Staple Gun. If there is a problem please contact your nearest CLARKE dealer. -5- -6- WARNING! Do not open the casing. There are no user serviceable parts and therefore the Guarantee will be void if the casing has been opened or the gun tampered with. The Staple gun does not require any specific maintenance but it is suggested that the chamber and magazine are kept free from any dirt or debris. This can be done using a clean dry cloth and/or brush. Do not use solvent or alcohol based cleaner as it could damage the casing. DO NOT lubricate the stapler/nailer. Fig. 5 WARNING! Ensure that the power supply is off before cleaning the Gun. This will ensure that the gun will not fire unintentionally.