Patio Door Kit Assembly Instructions -- 2-Panel Patio Door with Non-Assembled Frame and Assembled Sash Panels. (Non Handed Kits) Project Requirements: ~ This door was manufactured for installation into either a new or existing door opening. Note: Kit can be assembled Right or Left Handed- Just reverse the sash panels. ~ Door should be Approximately 1 2" less in both Width and Height than the opening. Tools & Materials required.: Hammer Slotted Hand Screwdriver Phillips Hand Screwdriver Framer's Square Power Driver & Bits Caulk Gun & Silicone Measuring Tape Work Gloves Safety Glasses 844.345.1025 direct ~ 2003 S Bibb Drive, Tucker, GA 30030 info@gpimillworks.com ~ www.gpimillworks.com
STEP 1 Inspect Door Kit for correct size and condition and verify that all parts are included. GPI Frame GPI Fixed & Active Panel Note:Glazing by customer.glazing beads supplied for 1" IG's GPI 103 Nailfin GPI 104 Screen Adaptor GPI 105 Track Support GPI 106 Fixed Panel Support GPI 107 Head Drip Cap GPI 109 Screw Insert GPI 110 Sash Edge Cover GPI 113 Roller Track GPI 114 Threshold GPI 115 Interlock w/seal GPI 116 Sash Channel Cap GPI 117 Pocket Cover GPI "L" Angle GPI Anti-Lift Foam Block GPI 2" Weather Strip GPI Bumper Hardware Included: -Handel Set, - Hardware pack GPI Weep Cover Hardware Pack: 5- Weeps, 4- Corner pad seals, 1- Bumper with double stick tape, 1-Bracket & foam pads, 12- Jamb screws, 10-Interlock screws with white heads, 5- Bracket screws with white heads, 5- Fixed panel screws white heads, 1 @ 6" Woolpile strip with adhesive back, 1- anti-lift block with double stick tape, 2-Square double stick pads for jamb top. 4 - Wheel adjustment Plugs.
STEP Step 2 Assemble Patio Outer Frame NOTE: Before assembly remove weatherstrips (x2 pls.) from inner pocket of fixed panel jamb and (x2 pls.) from outer pocket of sliding sash jamb. 2nd 1st 3rd 1st ~ Apply one Gasket on each end of the jamb at the sill and head. 2nd ~ Apply Sealant over foam Gasket on jambs where it will contact the sill or head. 3rd ~ Fasten using #8 x 1 3/4" Screws STEP Step 3 1st ~ Repeat for remaining 3 corners. Note: Make sure tracks line up.
STEP 4 Add Outer Frame Components 1st Step ~ Assembly GPI 113 ROLLER TRACK 2nd Step GPI 106 FIXED PANEL SUPPORT W/S AT EACH END GPI 105 TRACK SUPPORT 3rd Step GPI 104 SCREEN ADAPTOR GPI TRACK SUPPORT ASSEMBLY 5th Step Weep Covers 1st ~ Install Roller Track to Track Support. Along with 2 ~ 1" Weatherstrips at each end (as shown) 2nd ~ Snap in Fixed Panel Support 3rd ~ Snap in Screen Adaptor 4th ~ Snap in Track Support Assembly (from First Step) 5th ~ Snap on Weep Covers
STEP 5 Fixed Sash Installation Stick to Center Stick to Center 1st ~ Install Self-Adhesive Weather strip. 2nd ~ Place Beads of Silicone as shown in diagram, Under Fixed Panel. 3rd ~ Follow directions below to seat Fixed panel. 4 3 1 2 1 2 3 4 Lift Fixed Panel into Head. Swing bottom into Frame. Seat Panel into Silicone at Sill. Slide Panel firmly into Jamb.
STEP 5 Fixed Sash Installation (Continued) 5th Step GPI 119 INSIDE POCKET COVER #6 x 1" Flat Head Screw 4th ~ Screw Fixed Panel in to place. (Multiple Places) 5th ~ Snap-in Inner Pocket Cover (w/s should have been removed. see step 2) 6th ~ Screw and Tape Interlock on to Fixed Panel. (Multiple Places) 7th ~ Install Foam Block & "L" Angle between Sash and Frame Head. 7th Step 6th Step 6th Step #6 x 1" Flat Head Screw
STEP 6 Sliding Sash Installation 1st ~ Snap in Threshold 2nd ~ Install Sash Stop in upper corner fixed side. GPI 117 POCKET COVER GPI 114 Threshold 1st Step 3rd ~ Install Outer Jamb pocket covers and Head pocket cover. 2nd Step Self adhesive Foam Bumper Pad
STEP 6 Sliding Sash Installation (Continued) #6 x 1" Flat Head Screw 4th ~ Screw and Tape Interlock on to Operating Panel. (Multiple Places) 5th ~ Follow directions below to seat Operating Panel. 6th Step 1 4 3 2 5th Step 1 Lift Operating Panel into Head. 2 Swing bottom into Frame. 3 Seat Panel onto Wheels in Sill. 4 Slide Panel firmly into Jamb. 5 Adjust Wheel Height & fit Plugs. 6th ~ Snap in Anti - Lift blocks. (Two Places) 7th ~ Attach Keeper to Jamb and Handle to door. (Using Instructions provided with Hardware Pack.) 5
GPI 103 NAILFIN B C A B C GPI 119 INSIDE POCKET COVER GPI 101 SASH GPI 108 GLAZING BEAD GPI 115 INTERLOCK W/SEAL GPI 110 SASH EDGE COVER GPI 100 FRAME Section A-A A GPI 117 POCKET COVER GPI 107 HEAD DRIP CAP GPI 112 SASH WOOD INSERT (NOTCHED for WHEEL HOUSING) GPI 111 SASH REINFORCEMENT GPI 112 SASH WOOD INSERTS GPI 114 THRESHOLD GPI 113 ROLLER TRACK GPI 104 SCREEN ADAPTOR GPI 105 TRACK SUPPORT GPI 106 FIXED PANEL SUPPORT Keeper for 2 point Lock Section B-B Section C-C See fabrication details for weeping. GPI 116 SASH CHANNEL CAP All Weather Strips are.187" back X.230" Pile