PARTS MANUAL 4000394
Table of Contents Part Index for Trailer --------------------------------------------- 2 Trailer Figure ----------------------------------------------------- 6 Trailer Figure 2 ----------------------------------------------------- 7 Trailer Figure 3 ----------------------------------------------------- 8 Part Index for Tank ----------------------------------------------- 9 Tank Figure -------------------------------------------------------- 0 Brake Components --------------------------------------------- Brake Figure ------------------------------------------------------ 2
2 Trailer Parts Index *Note: Part numbers ending in an asterisk (*) are color specific part numbers. Add X for CARC OD Green or X2 for CARC Tan. ITEM HDT PART NO. DESCRIPTION QTY. 3003079-00* 3" TOWING EYE 2 3002932-00* PARK BRAKE HANDLE 2 3 30035-00* ARMORED REFLECTOR (AMBER) 2 4 30035-002* ARMORED REFLECTOR (RED) 4 5 3004532-00 CLOSED CLAMP, RUBBERIZED LOOM /4" 8 6 3004533-00 HALF CLAMP, RUBBERIZED LOOM /2" 5 7 30065-004 LUG NUT 9/6-8 60 6 8 300378-00 SAFETY CHAIN ANCHOR WELD ASSEMBLY 2 9 300379-00* TEE, HYD 3/6" TUBE, BRACKET FLATTENED 0 3002628-00* HYD ACTUATOR WELD ASSEMBLY 7,500 GVWR 300046-00* JUNCTION BOX ASSEMBLY 2 300380-00* SHIELD 3 300373-00* HYDRAULIC HOSE BRACKET 2 4 300373-002* HYDRAULIC HOSE BRACKET 2 5 30038-00* REFLECTOR MOUNT 2 6 300894-00* FENDER WELD ASSEMBLY RH 7 300894-002* FENDER WELD ASSEMBLY LH 8 3002077-00* TANK ASSY 9 300376-00* STRAP # 20 300376-002* STRAP #2 2 300376-003* STRAP #4 22 3002233-003* CROSSMEMBER
3 ITEM HDT PART NO. DESCRIPTION QTY. 23 3002233-004* FRONT TANK CM WELD ASSEMBLY 24 3002233-00* FENDER/TANK CM WELD ASSEMBLY 2 25 3002233-002* CORNER CROSSMEMBER WELD ASSEMBLY 26 300383-00* BRAKE TUBE 27 3002579-00 SAFETY CHAIN 5/6 CHAIN 3/8 CLEVIS HOOK 2 WHEEL, TONGUE MOUNTED ASSEMBLY 0 200043* (Includes Items 28, 29, 5, 54, 62, 73 and 74) 28 3004534-00* CASTER LEG ASSEMBLY 29 3004535-00* CASTER WHEEL 30 3002598-00 HOOK WELD ASSEMBLY 2 3 300384-00* ANCHOR PLATE WELD ASSEMBLY LH 32 300384-002* ANCHOR PLATE WELD ASSEMBLY RH 33 3004536-00 CLOSED CLAMP, RUBBERIZED LOOM 5/8" 6 34 3004444-00 5/8- GRADE 5 NYLOC NUT 2 35 3004445-00 5/8- X 5 HEX HEAD CAP SCREW 2 0 300347-00* JACK FRONT TRAILER SWIVEL COMPLETE (Includes Items 37, 38, 42 and Bolt-On Trunnion Plate [Not Shown]) 0 300348-00* JACK REAR TRAILER SWIVEL COMPLETE (Includes Items 36, 37, 38, and 42) 2 36 300423-00* STABILIZER TRUNNION WELD ASSEMBLY 2 37 300424-00* JACK WELD ASSEMBLY 3 38 300425-00 SPLIT RING (KEY RING) " DIA 3 39 3004537-00* FRAME WELD ASSEMBLY 40 3004538-00* DECK WELD ASSEMBLY (REAR) 4 3004539-00* BRACE WELD ASSEMBLY 2 42 300426-00 PIN & CHAIN ASSEMBLY 3 43 3004540-00* FRONT DECK WELD ASSEMBLY 44 300454-00* AXLE ASSEMBLY PSI (COMPLETE) 45 3004542-00* HOSE RETENTION BAR
4 ITEM HDT PART NO. DESCRIPTION QTY. 46 3004543-00 CLOSED CLAMP, RUBBERIZED LOOM " 2 47 3003947-002 LIGHT REAR (MILITARY) (LED) TAN 2 47A 3003947-00 LIGHT REAR (MILITARY) (LED) GREEN 2 48 3004544-00 3/8-6 X 3/4 BUTTON HEAD CAP SCREW, SS 2 49 3004545-00 3/8-6 X -/4 BUTTON HEAD CAP SCREW, SS 20 50 3003200-00 3/8 FLAT WASHER 4 5 3004546-00 /2 FLAT WASHER 4 52 3004547-00 5/8 FLAT WASHER 4 53 3004548-00 3/8 FLAT WASHER, SS 0 54 3004549-00 /4-20 X 3/4 HEX HEAD CAP SCREW 8 55 3004550-00 /4-20 X HEX HEAD CAP SCREW 4 56 300455-00 5/6-8 X HEX HEAD CAP SCREW 2 57 3004552-00 3/8-6 X HEX HEAD CAP SCREW 8 58 3004553-00 3/8-6 X -/4 HEX HEAD CAP SCREW 4 59 3004554-00 3/8-6 X 2-/4 HEX HEAD CAP SCREW 4 60 3004555-00 3/8-6 X 2-/2 HEX HEAD CAP SCREW 6 6 3004556-00 /2-3 X -/4 HEX HEAD CAP SCREW 62 3004557-00 /2-3 X -/2 HEX HEAD CAP SCREW 8 63 3004558-00 5/8- X -3/4 HEX HEAD CAP SCREW 4 64 3004559-00 5/8- X -/2 HEX HEAD CAP SCREW 8 65 3004560-00 /4-20 X HEX HEAD CAP SCREW, SS 4 66 300456-00 3/8-6 X HEX HEAD CAP SCREW, SS 8 67 3004562-00 /4-20 KEPS NUT 3 68 3004563-00 3/8 HELICAL SPRING LOCK WASHER 4 69 3004564-00 #0-24 X 3/4 PHIL PAN HEAD MACH SCREW, SS 4 70 3004565-00 /4-20 X 5/8 PHIL PAN HEAD MACH SCREW, SS 6 7 3004566-00 /4-20 NYLOC NUT 26
5 ITEM HDT PART NO. DESCRIPTION QTY. 72 3004567-00 5/6-8 NYLOC NUT 2 73 3004568-00 3/8-6 NYLOC NUT 64 74 3004569-00 /2-3 NYLOC NUT 9 75 3004570-00 5/8- NYLOC NUT 2 76 300457-00 0-24 NYLOC NUT 4 77 3004572-00 /4-20 X 3/4 SQUARE NECK CARRIAGE BOLT 2 78 3004573-00 /4-20 HEX FLANGE SERRATED LOCKNUT 2 79 300386-00* LINK 5" 2 SHOWN 300763-002 PARKING BRAKE CABLE, (LONG) ELECTRIC 2 SHOWN 3004574-00 SPRING GUARD 2 SHOWN 300388-00 HOSE ASSEMBLY 2 SHOWN 3004575-00 HOSE, HYD BRAKE - 8" 2 SHOWN 3002497-00 WIRE HARNESS, PS2-L 4000265 PLUG END SHOWN 300345-00 HYD BRAKE TUBE, 3/6" x 97" 2 SHOWN 3004576-00 /4 X ADHESIVE FOAM, BLACK 3.5 SHOWN 3004577-00 TEFLON TAPE /2 X 2,CLEAR 35 SHOWN 3004578-00 WIRE HARNESS ASSEMBLY (REAR) *Note: Part numbers ending in an asterisk (*) are color specific part numbers. Add X for CARC OD Green or X2 for CARC Tan.
6 Trailer Figure *Some items not shown for clarity
7 Trailer Figure 2 *Some items not shown for clarity
8 Trailer Figure 3 *Some items not shown for clarity
9 4000394 Parts Manual 3002077-00 Tank Parts Index ITEM HDT PART NO. DESCRIPTION QTY. 3004579-00 GAUGE 6 ROCHESTER 2 300389-00 PIPE PLUG_/2" (BRASS) 3 3 300390-00 /4 TUBE TO /2 PIPE COMP. SLEEVE, BRASS 2 4 300286-00 FUEL CAP 4 5 3002592-00* IN. GALV. MUSHROOM VENT/SCREEN 6 30039-00* LID 7 300392-00* HINGE 8 3002592-00* VENT PIPE 9 300393-00* TUBE 0 300394-00 FUEL HOSE 300395-00* TANK WELD ASSEMBLY 2 300396-00 SUCTION TUBE 50 GAL. TANK 2 3 300397-00 FILL SCREEN 4 300302-00 /4 X 3-/4 O-RING 5 300398-00 PLUG 6 3004273-00* BRACKET 7 3004272-00 VIBRATION DAMPING "U" BOLT 8 300399-00 PINCH CLAMP 4 9 3004580-00 3/8 FLAT WASHER, GR8 2 *Note: Part numbers ending in an asterisk (*) are color specific part numbers. Add X for CARC OD Green or X2 for CARC Tan.
0 Tank Figure
Brake Components Item HDT Part Number Quantity Description 0 300458-00 LH Complete Brake Assembly 0 300458-002 RH Complete Brake Assembly (shown) 30009-00 30009-002 LH Backing Plate Assembly RH Backing Plate Assembly 2 3004582-00 3004582-002 LH Brake Cylinder Uni-Servo RH Brake Cylinder Uni-Servo 3 3004583-00 Cylinder Push Rod 4 3004584-00 2 Sems (screw & washer assembly) 5 3004585-00 Travel Link 6 3004586-00 Retractor Spring 6A 3004587-00 Shoe Lever Return Spring 7 LH Shoe and Lining Kit Containing: 3004588-00 ) LH Primary Shoe & Lining ) LH Secondary Shoe & Lining ) Shoe Hold Down Spring & Cup-Sec. 2) Shoe Hold Down Cup-Primary ) Shoe Hold Down Spring-Primary ) Shoe Hold Down Pine #-Primary ) Shoe Hold Down Pin #8-Sec 3004588-002 RH Shoe and Lining Kit Containing: ) RH Primary Shoe & Lining ) RH Secondary Shoe & Lining ) Shoe Hold Down Spring & Cup-Sec 2) Shoe Hold Down Cup-Primary ) Shoe Hold Down Spring-Primary ) Shoe Hold Down Pin #-Primary ) Shoe Hold Down Pin #8-Secondary 8 3004589-00 Adjuster Assembly 9 3004590-00 Adjusting Screw Spring 0 300459-00 Adjuster Slot Plug 3004592-00 5 Nut Washer Assembly 3 3004593-00 Shoe Lever 4 3004594-00 Locknut 5 3004595-00 Screw 6 3004596-00 Washer 7 3004597-00 Primary Shoe Return Spring 8 3004598-00 Retainer 9 3004599-00 3004599-002 LH Parking Lever and Pin RH Parking Lever and Pin 20 3004600-00 Strut for Parking Brake 22 300460-00 Washer NS 3004602-00 Bleeder Screw (included with item #2)
2 Brake Figure