INCH-POUND MIL-DTL-/E(SH) 6 April 0 SUPERSEDING MIL-C-/D(SH) May 97 DETAIL SPECIFICATION SHEET CONNECT, PLUG, TYPE I, MOLDED, THREE-, FOUR-, AND FIVE-CONDUCT This specification is approved for use by the Naval Sea Systems Command and is available for use by all Departments and Agencies of the Department of Defense. The requirements for acquiring the product described herein shall consist of this specification sheet and MIL-DTL-. REQUIREMENTS:. Dimensions and configuration: see figures through 6.. See table of cable types for molded plugs in MIL-DTL-.. Ni-Cu plug sleeves shall be coated with plasma spray non-conductive material in accordance with S90-AM-PRO-00/MLDG.. All dimensions are in inches.. Tolerances shall be as follows, or as stated: a. Decimals ±0.00 inch. b. Fractions ± 6 inch. c. Angular dimensions ±½ degree. 6. Outside diameter may vary slightly after machine clean-up when -inch bar stock is used. AMSC N/A FSC 9
MIL-DTL-/E(SH) CABLE TYPE AND LENGTH AS SPECIFIED IN THE CONTRACT DER Ø 0 COMPOUND, POLYURETHANE MIN COMPOUND, EPOXY 6 PLUG SLEEVE, M/-00 9 CONTACT SOCKET SOFT SOLDER TO CONDUCTS INSERT ASSEMBLY COUPLING M/-0 KEY MUST BE LOCATED IN POSITION SHOWN FOUR CONDUCT PLUG ASSEMBLY M/-00 SYMBOL NO. 7.6 KEY MUST BE LOCATED IN POSITION SHOWN. THREE CONDUCT PLUG ASSEMBLY M/-00 SYMBOL NO. 7 FIVE CONDUCT PLUG ASSEMBLY M/-00 (SAME AS M/-00 EXCEPT AS SHOWN) FIGURE. Connector, plug, molded, three-, four-, and five-conductor. FIGURE. Connector, plug,molded three-,four-,and five-conductor.
MIL-DTL-/E(SH) 0. 6R ALL OVER EXCEPT AS SHOWN..0-UN-A 0 6 DRILL THRU Ø.00.09 Ø.0 Ø0.9 6 Ø 0.00 6 DISK INSULATING, 6 THK X 0.90 DIA PRESS FIT M/-0 7 0.7 9 6 0.9 0. 0.0R +0.00-0.00 FIGURE. Sealing plug. FIGURE. Sealing plug.
MIL-DTL-/E(SH)...0.0 Ø.79 ALL OVER EXCEPT AS SHOWN. 0.7 +0.000-0.00 0.00 0.06 0 APPROX Ø..09 Ø0.7 +0.000-0.00 Ø0.70 +0.00-0.000 * 9 Ø.0 0.07 0.0 R FM TO SHAPE AS SHOWN 0. +0.000-0.009 7 6 MIN R ROUND ALL EDGES * ENLARGE AS REQUIRED TO SUIT CABLE DIAMETER FIGURE. Plug sleeve M/-00.
MIL-DTL-/E(SH) SLOTS EQUALLY SPACED 6 6R R.6-UN-B Ø.070.06 6R Ø.0 Ø.67 Ø.000 SEE NOTE R.06 FIGURE. Coupling M/-0. FIGURE. Coupling - M/-0.
MIL-DTL-/E(SH) SLOT UNDERCUT TO ROOT OF THD..6-UN-A Ø 6 7 6 9 6 FIGURE. Protective cap M/-0. 6 FIGURE. Protective cap - M/-0 6 6
MIL-DTL-/E(SH) M/-00 M/-00 M/-00 M/-00 M/-00 M/-00 GASKET O-RING, SAE-AS77-9 SEALING PLUG FIGURE 6. Sealing plug assembly M/-00. 7 FIGURE 6. Sealing plug assembly - M/-00.
MIL-DTL-/E(SH) Item no. / Description Plug assembly, -conductor, symbol no. 7 Plug assembly, -conductor symbol no. 7.6 Plug assembly, -conductor / TABLE I. Parts list. Quantity for / Material/specification Remarks M/- 00 00 00 Sleeve, plug Ni-Cu, Class A, QQ-N- or glass reinforced epoxy (GRE) / / / / See figure. See figure. See figure. See figure and requirement. Coupling Ni-Al-BRZ, ASTM B0/B0M See figure. 6 Cap, protective Plastic, Type MFI-0 or MAI-60, ASTM D9 or polycarbonate, ASTM D9 6/ 7 Disk, insulating Non-laminated plastic, composition A, Type II, Grade GU, L-P- Nonpressure-proof, see figure. See figure. Sealing plug Ni-Cu, Class A, QQ-N- Pressure-proof, see figure. 9 Gasket, O-ring SAE-AS77- Lubricate with silicone compound, SAE-AS660; see figure 6. 0 Compound, polyurethane As required Cable As required 7/ / See figure. See figure. Insert assembly (-pin) M/9-00 See figure. Insert assembly (-pin) M/9-00 See figure. Insert assembly (-pin) M/9-00 See figure. Sealing plug assembly 9/ See items and 9 See figure 6. 6 Compound, epoxy As required Cast epoxy resin compound 0/ Base EE or RE09, hardener HD-6; see figure.
MIL-DTL-/E(SH) NOTES: / / / / / 6/ 7/ / 9/ 0/ TABLE I. Parts list Continued. Item numbers are the same as encircled numbers shown on figures. See applicable figure or table listed in remarks column for part numbers and dimensions. Quantity is for one complete assembly of each size. When plugs are purchased as a kit, the inserts are not molded in accordance with MIL-DTL-/9. The socket contacts and sleeving are individually provided. GRE plug sleeves may be obtained from D.G. O Brien, Inc., Sea Con/Phoenix, Inc. or equal. May be Ni-Al-BRZ in accordance with ASTM B0/B0M at the option of the manufacturer. Molding compound to be procured in accordance with S90-AM-PRO-00. For cable type, see table for cross indexing of mating plugs, receptacles, adapters, and single and multiple cable connectors of MIL-DTL-. To be supplied when specified (see acquisition requirements in MIL-DTL-). Hysol base EE or RE09, hardener HD-6, Hysol Division, Dexter Corporation, Olean, NY, CAGE 07, or equal. CHANGES FROM PREVIOUS ISSUE. Marginal notations are not used in this revision to identify changes with respect to the previous issue due to the extent of the changes. Preparing activity: Navy SH (Project 9-0-00) NOTE: The activities listed above were interested in this document as of the date of this document. Since organizations and responsibilities can change, you should verify the currency of the information above using the ASSIST Online database at https://assist.dla.mil. 9