High Power Thin Film Wraparound Chip Resistor

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Transcription:

High Power Thin Film Wraparound Chip Resistor FEATURES High purity ceramic substrate Power rating to 2.5 W Resistance range 10 to 30.1 k Resistor tolerance to ± 0.1 % TCR to ± 25 ppm/ C Flame resistant UL 94 V-0 PHP PHP series chip resistors are designed with enlarged backside terminations to reduce the thermal resistance between the topside resistor layer and the solder joint on the end users circuit board. Actual power handling capability is limited by the end user mounting process. As with any high power chip resistor the ability to remove the generated heat is critical to the overall performance of the device. APPLICATIONS Power supplies Power switching Braking system Test and measurement equipment Motor deflection circuits TYPICAL PERFORMANCE ABSOLUTE TCR 25 TOL. 0.1 STANDARD ELECTRICAL SPECIFICATIONS TEST SPECIFICATIONS CONDITIONS Material Nichrome - Resistance Range 10 to 30.1 k - TCR: Absolute 25 ppm/ C, 50 ppm/ C (standard) and, 100 ppm/ C -55 C to +125 C Tolerance: Absolute 0.1 %, 0.5 %, 1.0 % and, 5.0 % +25 C Power Rating: Resistor 0.375 W - 2.5 W (1) Maximum at +70 C Stability: Absolute R 0.1 % 2000 h at +70 C Stability: Ratio Not applicable - Voltage Coefficient < 0.1 ppm/v - Working Voltage 75 V to 200 V - Operating Temperature Range -55 C to +155 C - Storage Temperature Range -55 C to +155 C - Noise < -30 db - Shelf Life Stability: Absolute ± 0.01 % 1 year at +25 C COMPONENT RATINGS CASE SIZE POWER RATING (mw) WORKING VOLTAGE (V) RESISTANCE RANGE ( ) 0603 375 (1) 75 10 to 30.1K 0805 625 (1) 100 10 to 30.1K 1206 1000 (1) 200 10 to 30.1K 2512 2500 (1) 200 10 to 30.1K Note (1) Dependent on component mounting by user. ENVIRONMENTAL TESTS (Vishay Performance vs. MIL-PRF-55342 Requirements) ENVIRONMENTAL TEST LIMITS MIL-PRF-55342 CHARACTERISTIC E TYPICAL VISHAY PERFORMANCE Resistance Temperature Characteristic ± 25 ppm/ C ± 15 ppm/ C Maximum Ambient Temperature at Rated Wattage +70 C +70 C Maximum Ambient Temperature at Power Derating +150 C +150 C Thermal Shock ± 0.1 % ± 0.04 % Low Temperature Operation ± 0.1 % ± 0.001 % Short Time Overload ± 0.1 % ± 0.003 % High Temperature Exposure ± 0.1 % ± 0.030 % Resistance to Soldering Heat ± 0.2 % ± 0.007 % Moisture Resistance ± 0.2 % ± 0.002 % Life at +70 C for 2000 h ± 0.5 % ± 0.100 % Revision: 27-Jun-16 1 Document Number: 60076

PHP DIMENSIONS in inches D T L E W CASE SIZE LENGTH WIDTH W (± 0.005) THICKNESS MIN./MAX. TOP PAD D (± 0.005) BOTTOM PAD E (± 0.005) 0603 0.064 ± 0.006 0.032 0.020 max. 0.012 0.021 0805 0.080 ± 0.006 0.015/0.033 0.016 0.025 1206 0.126 ± 0.008 0.063 0.015/0.033 0.020 + 0.005/- 0.010 0.040 2512 0.259 + 0.009/- 0.015 0.124 0.015/0.033 0.02 LAND PATTERN DIMENSIONS in inches 0603 Land Pattern 0.0920 0.0340 0.0140 0.0390 1206 Land Pattern 0.0755 0.1730 0.0220 0.0710 0805 Land Pattern 0.1050 2512 Land Pattern 0.2910 0.0520 0.0425 0.0200 0.1260 0.0910 0.1090 STANDARD MATERIAL SPECIFICATIONS Resistive Element Nichrome Substrate Material Alumina (Al 2 O 3 ) Terminations (Tin/Lead) Tin/lead solder over nickel barrier Terminations (Lead (Pb)-free) Tin/silver/copper (Sn96.5Ag3.0Cu0.5) solder over nickel barrier Revision: 27-Jun-16 2 Document Number: 60076

PHP PHP CHIP TEMP. VS. APPLIED POWER Applied Power (W) 5.00 4.50 0603-100 Ω 0603-5 kω 0603-18.8 kω 4.00 3.50 3.00 2.50 2.00 1.50 1.00 0.50 0.00 70 150 200 Chip Surface Temperature ( C) PHP CHIP TEMP. VS. APPLIED POWER Applied Power (W) 5.00 4.50 0805-100 Ω 0805-5 kω 0805-20 kω 4.00 3.50 3.00 2.50 2.00 1.50 1.00 0.50 0.00 70 150 200 Chip Surface Temperature ( C) Note Chip surface temperature measured using FLIR SC645 thermal imaging system with an approximate test card surface temperature of 85 C. Note Chip surface temperature measured using FLIR SC645 thermal imaging system with an approximate test card surface temperature of 85 C. PHP CHIP TEMP. VS. APPLIED POWER PHP CHIP TEMP. VS. APPLIED POWER Applied Power (W) 5.00 4.50 4.00 3.50 3.00 2.50 2.00 1.50 1.00 0.50 0.00 1206-100 Ω 1206-5 kω 1206-10 kω 70 150 200 Applied Power (W) 10.00 9.00 8.00 7.00 6.00 5.00 4.00 3.00 2.00 1.00 0.00 2512-10 Ω 2512-10 kω 2512-30 kω 70 150 200 Chip Surface Temperature ( C) Chip Surface Temperature ( C) Notes Chip surface temperature measured using FLIR A40 thermal imaging system with an approximate test card surface temperature of 25 C. Thermal imaging was conducted under ambient conditions resulting in a steady state test card surface temperature of 85 C over the full range of power levels. Thermal imaging and load life testing was conducted mounting one device to 2" x 3" test cards with 2.5 mil copper plating on both surfaces. Thermal vias on 120 mil centers were utilized for heat transfer between surfaces of the test card. Notes Chip surface temperature measured using FLIR A40 thermal imaging system with an approximate test card surface temperature of 25 C. Case Size 2512 2512 2512 Resistance Value Up to 10 Up to 10 k Up to 30 k Temperature Power (W) 70 2.44 1.81 1.87 150 6.82 4.89 5.19 200 9.33 6.63 7.09 Revision: 27-Jun-16 3 Document Number: 60076

PHP SINGLE PULSE CURVES Pulse Power (W) 1000 100 10 1 100 Ω - 2512 100 Ω - 1206 100 Ω - 0805 100 Ω - 0603 0.1 0.00001 0.0001 0.001 0.01 0.1 1 10 Pulse Duration (s) DERATING CURVE 100 Percent of Rated Power 80 60 40 20 0 0 70 125 155 Ambient Temperature C GLOBAL PART NUMBER INFORMATION P H P 0 1 2 0 6 E 1 0 0 2 B B T 1 GLOBAL MODEL SUBSTRATE CASE SIZE PHP 0 = Alumina 0603 0805 1206 2512 TCR RESISTANCE TOLERANCE TERMINATION PACKAGING E = ± 25 ppm/ C H = ± 50 ppm/ C K = ± 100 ppm/ C The first 3 digits are significant figures and the last digit specifies the number of zeros to follow. R designates the decimal point. Example: 10R0 = 10 1000 = 100 1001 = 1 k B = ± 0.1 % D = ± 0.5 % F = ± 1.0 % G = ± 2.0 % J = ± 5.0 % B =Wraparound Sn/Pb solder w/nickel barrier S = Wraparound lead (Pb)-free solder SAC-305 RoHS-compliant - e1 BS = BULK 100 min., 1 mult WS = WAFFLE 100 min., 1 mult WI = WAFFLE (item single lot day code) 100 min., 1 mult TAPE AND REEL T1 = 1000 min., 1000 mult T3 = 300 min., 300 mult T5 = 500 min., 500 mult TF =Full reel TS = 100 min., 1 mult TI = 100 min., 1 mult (item single lot date code) TP = 100 min., 1 mult (package unit single lot date) Revision: 27-Jun-16 4 Document Number: 60076

1. Scope This technical note provides sample land patterns for SMT resistive products. The following drawings are based on IPC-SM-782 Surface Mount Design and Land Pattern Standard. These drawings are for reference only Vishay Thin Film recommends that the user contacts their PC board supplier for actual land patterns required. The pads are intended for lead (Pb)-free and tin / lead solder types. 2. Product Series Thin Film Surface Mount Chip Resistors (FC, L, P, PTN, PLT, PLTT. PLTU, PAT, PATT, PNM, M/D55342 QPL Series) 0402 Land Pattern 0.072 (1.829) 0.024 (0.610) 0.022 (0.559) 0.025 (0.635) 0502 Land Pattern 0.082 (2.083) 0.027 (0.686) 0.020 (0.508) 0.031 (0.787) 0505 Land Pattern 0.083 (2.108) 0.052 (1.321) 0.021 (0.533) 0.031 (0.787) 0603 Land Pattern 0.092 (2.337) 0.034 (0.864) 0.030 (0.762) 0.031 (0.787) 0705 Land Pattern 0.105 (2.667) 0.043 (1.092) 0.031 (0.787) 0.052 (1.321) 1005 Land Pattern 0.130 (3.302) 1010 Land Pattern 0.131 (3.327) 1206 Land Pattern 0.156 (3.962) 1505 Land Pattern 0.190 (4.826) 0.066 (1.676) 0.032 (0.813) 0.052 (1.321) 0.065 (1.651) 0.033 (0.838) 0.101 (2.565) 0.084 (2.134) 0.036 (0.914) 0.067 (1.702) 0.116 (2.946) 0.037 (0.940) 0.054 (1.372) 2010 Land Pattern 0.252 (6.401) 2208 Land Pattern 0.275 (6.985) 2512 Land Pattern 0.300 (7.620) 0.100 (2.540) 0.076 (1.930) 0.125 (3.175) 0.049 (1.245) 0.154 (3.912) 0.175 (4.445) 0.049 (1.245) 0.202 (5.131) Revision: 11-Oct-17 1 Document Number: 60119

Thin Film Surface Mount Chip Resistors (PHP, PCAN Series) 0603 Land Pattern 0.0920 1206 Land Pattern 0.1730 0.0340 0.0710 0.0140 0.0390 0.0755 0.0220 0805 Land Pattern 0.1050 2512 Land Pattern 0.2910 0.0520 0.0425 0.0200 0.1260 0.0910 0.1090 Thin Film Surface Mount Chip Resistors Long Axis Termination (L Series) 0508 Land Pattern 0.076 0.076 0612 Land Pattern 0.091 (2.311) 1020 Land Pattern 0.131 (3.327) 1225 Land Pattern 0.154 (3.912) 0.090 (2.286) 0.016 (0.406) 0.030 (0.762) 0.146 (3.708) 0.210 (5.334) 0.272 (6.909) 0.031 (0.787) 0.030 (0.762 ) 0.071 (1.803) 0.030 (0.762) 0.084 (2.134) 0.035 (0.889) Revision: 11-Oct-17 2 Document Number: 60119

Surface Mount Networks (MPM, MP3, MP4 Series) SOT-23 (MPM, MPMA) 0.040 (1.016) SC70-3 (MP3) SC70-4 (MP4) 0.059 0.059 (1.499) (1.499) 0.025 (0.635) 0.025 (0.635) 0.0865 (2.197) 0.040 (1.016) 0.040 (1.016) 0.055 (1.397) 0.0765 (1.943) 0.045 (1.143) 0.0295 (0.749) 0.0765 (1.943) 0.0525 (1.334) 0.038 (0.965) 0.045 (1.143) Surface Mount Networks SOIC Narrow Body 150 mils (ORN, CSO, MOMC, HTRN, AORN, MORN Series) SOIC-8 (ORN, HTRN, AORN, CSO-8) 0.024 (0.610) SOIC-14 (NOMC-14, NOMCA-14, CSO-14) 0.024 (0.610) 0.085 (2.159) 0.085 (2.159) 0.205 (5.207) 0.205 (5.207) SOIC-16 (NOMC-16, NOMCA-16, CSO-16, VSOR-16) 0.024 (0.610) MORN MSOP MO-187AA (MORN-8) 0.0160 0.085 (2.159) 0.0400 0.1700 0.205 (5.207) 0.0256 Revision: 11-Oct-17 3 Document Number: 60119

Surface Mount Networks SOIC Medium Body 220 mils (TOMC Series) SOIC-16 (TOMC) 0.024 (0.610) 0.080 (2.032) 0.275 (6.985) Surface Mount Networks SOIC Wide Body 300 mils (WOMC Series) SOIC-16 (WOMC-16) 0.024 (0.610) SOIC-20 (WOMC-20) 0.024 (0.610) 0.085 (2.159) 0.085 (2.159) 0.360 (9.144) 0.360 (9.144) Revision: 11-Oct-17 4 Document Number: 60119

Surface Mount Networks High Density SSOP, TSOP (VSSR, VTSR Series) SSOP MO-137 OSOP-16, VSSR-16 0.016 (0.406) OSOP-20, VSSR-20 OSOP-24, VSSR-24, HD-CSO-24 0.016 (0.406) 0.016 (0.406) 0.070 (1.778) 0.070 (1.778) 0.070 (1.778) 0.224 (5.690) 0.224 (5.690) 0.224 (5.690) 0.025 (0.635) 0.025 (0.635) 0.025 (0.635) TSSOP MO-153 VTSR-16 VTSR-20 VTSR-24 0.014 (0.356) 0.014 (0.356) 0.014 (0.356) 0.070 (1.778) 0.070 (1.778) 0.070 (1.778) 0.240 (6.096) 0.240 (6.096) 0.240 (6.096) 0.0256 (0.650) 0.0256 (0.650) 0.0256 (0.650) Revision: 11-Oct-17 5 Document Number: 60119

Surface Mount Leadless Networks (LCC Series) 16 Pin LCC 20 Pin LCC 0.0310 0.0310 0.0970 0.0970 0.2831 0.3410 0 0.1298 0.1345 0 Surface Mount Leadless Networks (MPH Series) 4 Pin LCC 0.2170 0.0575 0.0870 0.1220 Surface Mount Leadless Packages DUAL/ QUAD Flat No Lead (DFN, QFN Series) DFN MLP QFN MLP DFN-8 4 x 5 mm Sq QFN-20 5 x 5 mm Sq 0.1378 (3.500) 0.014 (0.356) 0.0274 (0.696) 0.014 (0.356) 0.0274 (0.696) 0.1534 (3.896) 0.1063 (2.700) 0.1809 (4.595) 0.124 (3.150) 0.0315 (0.800 ) 0.0256 (0.065) Revision: 11-Oct-17 6 Document Number: 60119

Surface Mount Leadless Resistor Arrays (PR Series) PR 100 (2 to 8 resistors) 0.0315 0.0425 PR 135 (2 to 8 resistors) 0.0463 0.0425 0.0613 0.0690 0.0400 0.0533 PR 182 (2 to 8 resistors) 0.0648 0.0440 0.0168 0.0718 Note All dimensions in inches (mm) Flatpack 14 Pin Bottom Brazed Flatpack 16 Pin Bottom Brazed Flatpack 0.0240 0.0240 0.0850 0.0850 0.4000 0.4000 0 0 Revision: 11-Oct-17 7 Document Number: 60119

Legal Disclaimer Notice Vishay Disclaimer ALL PRODUCT, PRODUCT SPECIFICATIONS AND DATA ARE SUBJECT TO CHANGE WITHOUT NOTICE TO IMPROVE RELIABILITY, FUNCTION OR DESIGN OR OTHERWISE. Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, Vishay ), disclaim any and all liability for any errors, inaccuracies or incompleteness contained in any datasheet or in any other disclosure relating to any product. Vishay makes no warranty, representation or guarantee regarding the suitability of the products for any particular purpose or the continuing production of any product. To the maximum extent permitted by applicable law, Vishay disclaims (i) any and all liability arising out of the application or use of any product, (ii) any and all liability, including without limitation special, consequential or incidental damages, and (iii) any and all implied warranties, including warranties of fitness for particular purpose, non-infringement and merchantability. Statements regarding the suitability of products for certain types of applications are based on Vishay s knowledge of typical requirements that are often placed on Vishay products in generic applications. Such statements are not binding statements about the suitability of products for a particular application. It is the customer s responsibility to validate that a particular product with the properties described in the product specification is suitable for use in a particular application. Parameters provided in datasheets and / or specifications may vary in different applications and performance may vary over time. All operating parameters, including typical parameters, must be validated for each customer application by the customer s technical experts. Product specifications do not expand or otherwise modify Vishay s terms and conditions of purchase, including but not limited to the warranty expressed therein. Except as expressly indicated in writing, Vishay products are not designed for use in medical, life-saving, or life-sustaining applications or for any other application in which the failure of the Vishay product could result in personal injury or death. Customers using or selling Vishay products not expressly indicated for use in such applications do so at their own risk. Please contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for such applications. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Vishay. Product names and markings noted herein may be trademarks of their respective owners. 2017 VISHAY INTERTECHNOLOGY, INC. ALL RIGHTS RESERVED Revision: 08-Feb-17 1 Document Number: 91000