Powerex, Inc., 2 Hillis Street, Youngwood, Pennsylvania 15697-18 (724) 925-7272 PM3DSA6 Single Phase IGBT Inverter Output 3 Amperes/6 Volts G A B G J N T - DIA. (2 TYP.) N SIDE 1. VN1 2. SNR 3. CN1 4. VNC 5. FNO P SIDE 1. VP1 2. SPR 3. CP1 4. VPC 5. FPO C2E1 E2 C1 N 1 2 345 S (8 TYP.) C H D P 1 2 3 4 5 Q - DIA. (2 TYP.) E F R - THD. (3 TYP.) VP1 FPO SPR CP1 VPC FO SR IN M VCC TEMP OUT1 OUT2 SENS SINK GND.64 MM SQ. PIN (1 TYP.) K P C1 L Description: Powerex Intellimod Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 2kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free wheel-diode power devices. Features: Complete Output Power Circuit VN1 C2E1 Gate Drive Circuit FNO SNR CN1 VNC FO SR IN VCC TEMP OUT1 OUT2 SENS SINK GND E2 Protection Logic Short Circuit Over Current Over Temperature Under Voltage Outline Drawing and Circuit Diagram Dimensions Inches Millimeters A 4.33 11. B 3.66±.1 93.±.25 C 2.2 56. D 2.1 51. E 1.14 +.4/-.2 29. +1/-.5 F 1.2 26. G.98 25. H.9 23. J.85 21.5 Dimensions Inches Millimeters K.55 14. L.51 13. M.47 12. N.33 8.5 P.28 7. Q.22 Dia. Dia. 5.5 R M5 Metric M5 S.1 2.54 T.8 Dia. Dia. 2. Applications: Inverters UPS Motion/Servo Control Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM3DSA6 is a 6V, 3 Ampere Intellimod Intelligent Power Module. Type Current Rating V CES Amperes Volts (x 1) PM 3 6 623
Powerex, Inc., 2 Hillis Street, Youngwood, Pennsylvania 15697-18 (724) 925-7272 PM3DSA6 3 Amperes/6 Volts Absolute Maximum Ratings, T j = 25 C unless otherwise specified Characteristics Symbol PM3DSA6 Units Power Device Junction Temperature T j -2 to 15 C Storage Temperature T stg -4 to 125 C Case Operating Temperature T C -2 to 1 C Mounting Torque, M5 Mounting Screws 17 in-lb Mounting Torque, M5 Main Terminal Screws 17 in-lb Module Weight (Typical) 43 Grams Supply Voltage Protected by OC and SC (V D = 13.5-16.5V, Inverter Part) V CC(prot.) 4 Volts Isolation Voltage, AC 1 minute, 6Hz Sinusoidal V RMS 25 Volts Control Sector Supply Voltage Applied between (V P1 -V PC, V N1 -V NC ) V D 2 Volts Input Voltage Applied between (C P1 -V PC, C N1 -V NC ) V CIN 1 Volts Fault Output Supply Voltage (Applied between F po -V pc and F no -V nc ) V FO 2 Volts Fault Output Current I FO 2 ma IGBT Inverter Sector Collector-Emitter Voltage (, V CIN = 5V) V CES 6 Volts Collector Current, ± I C 3 Amperes Peak Collector Current, ± I CP 6 Amperes Supply Voltage (Applied between C1 - E2) V CC 45 Volts Supply Voltage, Surge (Applied between C1 - E2) V CC(surge) 5 Volts Collector Dissipation P C 96 Watts 624
Powerex, Inc., 2 Hillis Street, Youngwood, Pennsylvania 15697-18 (724) 925-7272 PM3DSA6 3 Amperes/6 Volts Electrical and Mechanical Characteristics, T j = 25 C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Control Sector Over Current Trip Level Inverter Part OC -2 C T 125 C 39 54 Amperes Short Circuit Trip Level Inverter Part SC -2 C T 125 C 54 76 Amperes Over Current Delay Time t off(oc) 5 µs Over Temperature Protection OT Trip Level 1 11 12 C OT R Reset Level 85 95 15 C Supply Circuit Under Voltage Protection UV Trip Level 11.5 12. 12.5 Volts UV R Reset Level 12.5 Volts Supply Voltage V D Applied between V P1 -V PC, V N1 -V NC 13.5 15 16.5 Volts Circuit Current I D, V CIN = 5V, V N1 -V NC 19 26 ma, V CIN = 5V, V XP1 -V XPC 19 26 ma Input ON Threshold Voltage V CIN(on) Applied between 1.2 1.5 1.8 Volts Input OFF Threshold Voltage V CIN(off) C P1 -V PC, C N1 -V NC 1.7 2. 2.3 Volts PWM Input Frequency f PWM 3- Sinusoidal 15 2 khz Fault Output Current I FO(H), V FO = 15V.1 ma I FO(L), V FO = 15V 1 15 ma Minimum Fault Output Pulse Width t FO 1. 1.8 ms SXR Terminal Output Voltage V SXR T j 125 C, Rin = 6.8 k (S PR, S NR ) 4.5 5.1 5.6 Volts 625
Powerex, Inc., 2 Hillis Street, Youngwood, Pennsylvania 15697-18 (724) 925-7272 PM3DSA6 3 Amperes/6 Volts Electrical and Mechanical Characteristics, T j = 25 C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units IGBT Inverter Sector Collector Cutoff Current I CEX V CE = V CEX, T j = 25 C 1 ma V CE = V CEX, T j = 125 C 1 ma Diode Forward Voltage V FM -I C = 3A,, V CIN = 5V 1.9 2.8 Volts Collector-Emitter Saturation Voltage V CE(sat), V CIN = V, I C = 3A 1.8 2.6 Volts, V CIN = V, I C = 3A, 1.9 2.7 Volts T j = 125 C Inductive Load Switching Times t on.5 1.4 2.5 µs t rr, V CIN = ~ 5V.15.3 µs t C(on) V CC = 3V, I C = 3A.4 1. µs t off T j = 125 C 2. 3. µs t C(off).5 1. µs Thermal Characteristics Characteristic Symbol Condition Min. Typ. Max. Units Junction to Case Thermal Resistance R th(j-c)q Each IGBT.13 C/Watt R th(j-c)d Each FWDi.25 C/Watt Contact Thermal Resistance R th(c-f) Case to Fin Per Module.48 C/Watt Thermal Grease Applied Recommended Conditions for Use Characteristic Symbol Condition Value Units Supply Voltage V CC Applied across C1-E2 Terminals ~ 4 Volts V D Applied between V P1 -V PC, V N1 -V NC 15 ± 1.5 Volts Input ON Voltage V CIN(on) Applied between ~.8 Volts Input OFF Voltage V CIN(off) C P1 -V PC, C N1 -V NC 4. ~ V SXR Volts PWM nput Frequency f PWM Using Application Circuit 5 ~ 2 khz Minimum Dead Time t DEAD Input Signal 3.5 µs 626
Powerex, Inc., 2 Hillis Street, Youngwood, Pennsylvania 15697-18 (724) 925-7272 PM3DSA6 3 Amperes/6 Volts SATURATION VOLTAGE V CE(sat), (VOLTS) 5 4 3 2 1 SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) COLLECTOR-EMITTER SATURATION VOLTAGE V CE(sat), (VOLTS) 5 15 25 35 45 6 5 4 3 2 1 COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) I C = 3A 12 14 16 18 2 SUPPLY VOLTAGE, V D, (VOLTS) 5 4 3 2 1 OUTPUT CHARACTERISTICS (TYPICAL) V D = 17V 1 2 3 4 5 COLLECTOR-EMITTER VOLTAGE, V CE, (VOLTS) 13 15 SWITCHING TIMES, t on, t off, (µs) 1 1 1 SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) V CC = 3V t off t on 1-1 1 1 1 2 1 3 DIODE FORWARD CHARACTERISTICS SWITCHING TIMES, t c(on), t c(off), (µs) 1 1 1 SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) V CC = 3V t c(off) t c(on) 1-1 1 1 1 2 1 3 OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL) REVERSE RECOVERY TIME, t rr, (µs) 1 1-1 REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) V CC = 3V T j = 25o C T j = 125o C t rr I rr 1-2 1 1 1 2 1 3 EMITTER CURRENT, I E, (AMPERES) OVER CURRENT TRIP LEVEL VS. TEMPERATURE (TYPICAL) 1 3 1 2 1 1 REVERSE RECOVERY CURRENT, I rr, (AMPERES) DIODE FORWARD CURRENT, I F, (AMPERES) 1 3 1 2 1 1 OVER CURRENT TRIP LEVEL % (NORMALIZED) 12 1 8 6 4 T C = 25 o C OVER CURRENT TRIP LEVEL % (NORMALIZED) 14 12 1 8 6 1.5 1. 1.5 2. 2.5 3. DIODE FORWARD VOLTAGE, V F, (VOLTS) 13 15 17 19 21 SUPPLY VOLTAGE, V D, (VOLTS) 4 8 12 16 JUNCTION TEMPERATURE, T C, ( o C) 627
Powerex, Inc., 2 Hillis Street, Youngwood, Pennsylvania 15697-18 (724) 925-7272 PM3DSA6 3 Amperes/6 Volts FAULT OUTPUT PULSE WIDTH VS. CASE TEMPERATURE (TYPICAL) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) FAULT OUTPUT PULSE WIDTH % (NORMALIZED) 12 1 8 6 4 4 8 12 16 CASE TEMPERATURE, T C, ( o C) UV TRIP-RESET LEVEL, UV, UV r, (VOLTS) 14 13 12 11 1 UV UV r 4 8 12 16 JUNCTION TEMPERATURE, T C, ( o C) TRANSIENT IMPEDANCE, Z th(j-c), (NORMALIZED VALUE) 1 1 1 1-1 1-2 1-3 1-3 SINGLE PULSE STANDARD VALUE = R th(j-c)q =.13 o C/W 1-2 1-1 1 1 1 TIME, (s) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) TRANSIENT IMPEDANCE, Z th(j-c), (NORMALIZED VALUE) 1 1 1 1-1 1-2 1-3 1-3 SINGLE PULSE STANDARD VALUE = R th(j-c)d =.25 o C/W 1-2 1-1 1 1 1 TIME, (s) 628