Test Report: HD 240 240W Dual Output FC Function DESIGN ERIFY TEST Output Function Test Input Function Test rotection Function Test Control Function Test Component Stress Test SAFETY & E.M.C. TEST Safety Test E.M.C. Test RELIABILITY TEST ENIRONMENT TEST
HD-240 series DESIGN ERIFY TEST OUTUT FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT ERDICT 1 RILE & NOISE 1:100 mp-p (Max ) I/: 230AC 1: 33 mp-p (Max ) 2:100 mp-p (Max ) O/:FULL LOAD 2: 43 mp-p (Max ) p 2 OUTUT OLTAGE ADJUST RANGE CH1: 3.6 ~ 4 CH2: 2.5 ~ 3 I/: 230 AC I/: 115 AC O/:MIN LOAD 3.403 2.414 3.401 2.414 ~ ~ ~ 2~ 4.1616 3.117 4.161 3.117 / 230 AC / 230 AC / 115 AC / 115 AC 3 OUTUT OLTAGE TOLERANCE 1:2-2 (Max) 2:2-2 (Max) I/:100 AC / 264 AC O/:FULL/ MIN LOAD 1: 2: 0.4 0.4-0.4-0.4 4 LINE REGULATION 1:0.5-0.5 (Max) 2:0.5-0.5 (Max) I/:100AC ~ 264 AC O/:FULL LOAD 1: 2: 0 0 0 0 5 LOAD REGULATION 1:2-2 (Max) 2:2-2 (Max) I/: 230 AC O/:FULL ~MIN LOAD 1: 2: 0.4 0.4-0.4-0.4 6 SET U TIME 230AC: 115AC: 1000 2500 ms (Max) ms(max) I/: 230 AC I/: 115 AC O/:FULL LOAD 230AC/ 115AC/ 644 1090 ms ms 7 RISE TIME 230AC: 50 ms (Max) I/: 230 AC 230AC/ 22 ms 115AC: 50 ms (Max) I/: 115 AC 115AC/ 22 ms O/:FULL LOAD 8 HOLD U TIME 230AC: 115AC: 16 16 ms (TY) ms (TY) I/: 230 AC I/: 115 AC O/:FULL LOAD 230AC/ 115AC/ 20 17 ms ms 9 OER/UNDERSHOOT TEST 10 DYNAMIC LOAD 1: 2: < +5 I/: 230 AC O/:FULL LOAD 760 560 mp-p mp-p 120HZ 11 RATED OWER 241W MAX I/: 230 AC I/: 230 AC (1).O/:FULL /Min LOAD 90DUTY/ 1KHZ (2).O/:FULL /Min LOAD 50DUTY/ O/:FULL LOAD 1: (1)341 (2)428 2: (1)348 (2)376 TEST: <5 mp-p mp-p mp-p mp-p Model: HD-240 Test Report 2 / 8
HD-240 series INUT FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT ERDICT 1 INUT OLTAGE RANGE 100AC~264 AC I/:TESTING O/:FULL LOAD I/: LOW-LINE-3= 97 HIGH-LINE+15=300 O/:FULL/MIN LOAD ON: 30 Sec. OFF: 30 Sec 10MIN ( AC OWER ON/OFF ) 70 ~264 TEST: OK 2 INUT FREQUENCY RANGE 47HZ ~63 HZ OSC I/:100 AC ~ 264 AC O/:FULL~MIN LOAD TEST: OK 3 OWER FACTOR 0.94 / 230 AC(TY) I/: 230 AC F= 0.952 / 230 AC 0.98 / 115 AC(TY) I/: 115 AC O/:FULL LOAD F= 0.985 / 115 AC 4 EFFICIENCY 84 (TY) I/: 230 AC 85.45 O/:FULL LOAD 5 INUT CURRENT 230/ 1.3 A (TY) I/: 230 AC I = 1.2 A/ 230 AC 115/ 3.3 A (TY) I/: 115 AC I = 2.39 A/ 115 AC O/:FULL LOAD 6 INRUSH CURRENT 230/ 45 A (TY) I/: 230 AC I = 31 A/ 230 AC 115/ 30 A(TY) I/: 115 AC I = 24 A/ 115 AC COLD START O/:FULL LOAD 7 LEAKAGE CURRENT < 2 ma / 240 AC I/: 264 AC L-FG: 0.56 ma O/:Min LOAD N-FG: 0.56 ma Model: HD-240 Test Report 3 / 8
ROTECTION FUNCTION TEST HD-240 series NO TEST ITEM SECIFICATION TEST CONDITION RESULT ERDICT 1 OER LOAD ROTECTION 1+2:105 ~ 150 MAX OUTUT OWER 2:125170 RATED CURRENT 2 OER OLTAGE ROTECTION CH1:4.37 ~ 5.13 CH2:3.22~3.78 I/: 230 AC I/: 115 AC O/:TESTING Ta:50 I/: 230 AC I/: 115 AC O/:MIN LOAD 1+2: 2: 121.9 / 230 AC 121.8 / 115 AC 1+2 Hiccup Mode 130.4 / 230 AC 130 / 115 AC 2 Hiccup Mode CH1: 4.713 / 230 AC 4.718 / 115 AC CH2:3.39/ 230 AC 3.38 / 115 AC Shut down Re- power ON 3 OER TEMERATURE ROTECTION SEC: TSW1: 80 + 5 O.T.. I/: 230 AC O/:FULL LOAD O.T.. Active Shut down Re-power ON 4 SHORT ROTECTION SHORT EERY OUTUT 1 HOUR I/: 264 AC O/:FULL LOAD Hiccup Mode CONTROL FUNCTION TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT ERDICT 1 FAN ON/OFF CONTROL RTH4 > 50+ 5 FAN ON RTH4< 45+ 5 FAN OFF I/: 230 AC O/:FULL LOAD 47.2 41.2 FAN ON FAN OFF Model: HD-240 Test Report 4 / 8
COMONENT STRESS TEST HD-240 series NO TEST ITEM SECIFICATION TEST CONDITION RESULT ERDICT 1 ower Transistor ( D to S) or (C to E) eak oltage Q10 Rated: SiH18N50C-E3 18A/500 2 Diode eak oltage Q102 Rated: A98T03G 200A/30 Q903 Rated: SMN1R5-30YLC 100A/30 3 Input Capacitor oltage C5 Rated: 180u/400 18*35.5 KMG I/:High-Line +3 = 267 O/: (1)Full Load Turn on (2) Output Short (3)Full load continue I/:High-Line +3 = 267 O/: (1)Full Load Turn on (2)Output Short (3)Full load continue (1)Full Load Turn on (2)Output Short (3)Full load continue I/:High-Line +3 = 267 O/: (1)Full Load Turn on /Off (2) Min load Turn on /Off (3)Full Load /Min load Change (1) 422 (2) (3) 422 416 (1) 12 (2) (3) (1) (2) (3) 10.5 10 5.44 845 4.84 m (1) 390.19 (2) 391.62 (3) 397.85 4 Control IC oltage Test U2 Rated: WM L6591 11.3~22 U900 Rated: TS40140 4.5~15 I/:High-Line +3 = 267 O/: (1)Full Load Turn on /Off (2) Min load Turn on /Off (3)Full Load /Min load Change (1)Full Load Turn on /Off (2) Min load Turn on /Off (3)Full Load /Min load Change (1) 18.012 (2) 17.937 (1) 17.989 (1) 12.435 (2) 12.434 (3) 12.435 5 ower Transistor ( D to S) or (C to E) eak oltage Q2 Rated: ST26NM60N 20A/600 I/:High-Line +3 = 267 O/: (1)Full Load Turn on (2) Output Short (3)Full load continue (1) (2) (3) 582 438 426 p SAFETY & E.M.C. TEST SAFETY TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT ERDICT 1 WITHSTAND OLTAGE I/-O/: 3 KAC/min I/-FG: 1.5 KAC/min I/-O/: 3.6 KAC/min I/-FG: 1.8 KAC/min I/-O/: I/-FG: 5.90 4.84 ma ma O/-FG: 0.5 KAC/min O/-FG: 0.6 KAC/min O/-FG: 4.98 ma 2 ISOLATION RESISTANCE I/-O/:500DC>100MΩ I/-FG: 500DC>100MΩ O/-FG:500DC>100MΩ I/-O/: 500 DC I/-FG: 500 DC O/-FG: 500 DC Ta:25 /70RH I/-O/: 30 GΩ I/-FG: 30 GΩ O/-FG: 30 GΩ 3 GROUNDING CONTINUITY FG(E) TO CHASSIS OR TRACE < 100 mω 40 A / 2min Ta:25 / 70RH 5 mω Model: HD-240 Test Report 5 / 8
HD-240 series E.M.C TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT ERDICT 1 HARMONIC EN61000-3-2 CLASS A CLASS D 2 CONDUCTION EN55022 CLASS B 3 RADIATION EN55022 CLASS B 4 E.S.D EN61000-4-2 INDUSTRY AIR:8K / Contact:4K I/:240/230/220AC/50HZ O/:100/ T a:25 I/: 230 AC (50HZ) O/:FULL/50 LOAD I/: 230 AC (50HZ) O/:FULL LOAD I/: 230 AC/50HZ O/:FULL LOAD ASS ASS Test by certified Lab ASS Test by certified Lab CRITERIA A 5 E.F.T EN61000-4-4 INDUSTRY INUT: 2K I/: 230 AC/50HZ O/:FULL LOAD CRITERIA A 6 SURGE IEC61000-4-5 INDUSTRY L-N :2K L,N-E:4K I/: 230 AC/50HZ O/:FULL LOAD CRITERIA A 7 Test by certified Lab & Test Report repare Model: HD-240 Test Report 6 / 8
HD-240 series RELIABILITY TEST ENIRONMENT TEST NO TEST ITEM SECIFICATION TEST CONDITION RESULT ERDICT 1 TEMERATURE RISE TEST MODEL:HD-240 1. ROOM AMBIENT BURN-IN:1 HRS I/: 230AC O/: FULL LOAD Ta=27.9 2. HIGH AMBIENT BURN-IN:1.5 HRS I/: 230AC O/: FULL LOAD Ta=51.4 NO osition /N ROOM AMBIENT Ta= 27.9 HIGH AMBIENT Ta= 51.4 1 U1 UCC28019ADR(G4) SOIC-8 45.8 70.5 2 U2 L6591 SO16 50.3 74.9 3 LF1 TR894-R1 R-22x14x8B 14.6m 31.3 56.7 4 BD1 GLASS KBJ608G 41.9 66.7 5 Q2 ST26NM60N 20A/600 37.0 62.2 6 TSW2 80 + 5 36.8 62.0 7 C5 180u/400 105 18*40 KMG 37.9 62.5 8 L1 COIL TF2379-R0 Q-3220 41.9 67.4 9 Q10 SiH18N50C-E3 18A/500 42.9 68.2 10 C42 47u/35 L6Kh 5*11 ZLH 43.9 69.3 11 T1 COIL MT TF2380-R0 Q-4025 64.2 89.5 12 C46 47u/50 L5Kh 6.3*11 YXF 40.3 65.7 13 RG1 RG L7812C-E2 1.0A/12 49.7 76.4 14 L101 TR1007-R0 Ku092125 10.5u 48.8 73.9 15 L102 TR1008-R0 Ku092125 5.1u 60.1 87.9 16 Q102 A98T03G 200A/30 53.2 80.1 17 Q103 A98T03G 200A/30 46.6 74.1 18 C122 4700u/6.3 UL10Kh 12.5*25 ZLH 41.9 68.0 19 L901 OWER INDUCTOR DM1210-R47 0.47uH 51.3 76.0 20 C202 100u/35 UL7Kh 8*11.5 YXF 51.5 78.8 21 Q901 SMN1R5-30YLC 100A/30 LFAK 58.8 84.6 22 C908 47uF/6.3 20 7343(CD) 59.2 85.2 23 RTH4 NTC 5KΩ TTC3A502F39HEY 1 52.9 79.0 2 OER LOAD BURN-IN TEST 1 HOUR ( MIN ) 3 LOW TEMERATURE TURN ON AFTER 2 HOUR TURN ON TEST I/: 230 AC O/:100 LOAD I/: 264AC/100AC O/: 100 LOAD Ta= -35 4 HIGH HUMIDITY HIGH TEMERATURE HIGH OLTAGE TURN ON TEST AFTER 12 HOURS IN CHAMBER ON CONTROL 40 I/:272 AC O/:FULL LOAD Ta= 40 HUMIDITY= 95 R.H 5 TEMERATURE COEFFICIENT + 0.03 (0~50 ) I/: 230 AC O/:FULL LOAD + 0.022 (0~50 ) Model: HD-240 Test Report 7 / 8
HD-240 series 6 STORAGE TEMERATURE TEST 1. Thermal shock Temperature: -45 ~ +90 2. Temperature change rate :25 / MIN 3. Dwell time low and high temperature : 30 MIN/EACH 4. Total test cycle:5 CYCLE 5. Input/Output condition: STATIC OK 7 THERMAL SHOCK TEST 1. Thermal shock Temperature: -30 ~ +50 2. Temperature change rate :25 / MIN 3. Dwell time low and high temperature : 30 MIN/EACH 4. Total test cycle:10 CYCLE 5. Input/Output condition: 230AC/Full Load AC ON/OFF TEST turn on 58sec;turn off 2sec OK 8 IBRATION TEST 1 Carton & 1 Set (1) Waveform: Sine Wave 9 CAACITOR LIFE CYCLE (2) Frequency:10~500Hz (3) Sweep Time:12min/sweep cycle (4) Acceleration:2G (5) Test Time:60min in each axis (X.Y.Z) (6) HD-240:SUOSE C122 IS THE MOST CRITICAL COMONENT (1) I/: 230AC O/:FULL LOAD Ta=25 LIFE TIME (2) I/: 230AC O/:FULL LOAD Ta=50 LIFE TIME (3) I/: 230AC O/:75 LOAD Ta= 50 LIFE TIME (4) I/: 230AC O/:50 LOAD Ta= 50 LIFE TIME 10 MTBF MIL-HDBK-217F NOTICES2 ARTS COUNT TOTAL FAILURE RATE:111.3 KHRS (1) 4598484HRS (2) 173272HRS (3) 287375HRS (4) 348964HRS 11 DMTBF/Accelerated Life Test Demonstration Mean Time Between Failure (Expected Life): Above 30,000 hours @ TA 50 DATE SAMLE TEST RESULT TESTER AROAL 2011/11/9 RD SAMLE ASS SANFORD SU INCENT TSENG 2011/11/21 RODUCT SAMLE ASS SANFORD SU INCENT TSENG 2011/12/21 RODUCT SAMLE ASS SANFORD SU INCENT TSENG 2009/08/04 A50-F023 Model: HD-240 Test Report 8 / 8