FOUNDRY CORED WIRE FOR LIQUID METAL TREATMENT Wire d.o.o. Podjetje za izdelavo in polnjenje valjanih profilov Limbuška cesta 2, SI - 2341 Limbuš, Slovenija, tel.: +386 2 673 03 60, fax: +386 2 673 03 61 Wire d.o.o. Podjetje za izdelavo in polnjenje valjanih profilov
COMPANY PROFILE Cored wire is a relatively new product. It began to be used no earlier than twenty years ago. During the cored wire manufacturing process, adequate tools first form a steel strip into a channel. Then the filling device fills it with filler. The channel filled with filler is formed so that it gets a turn-up, which is then closed. Thus, a pipe is made from a steel strip. Other tools calibrate this pipe and wind the coil. The filled pipe or its profile has been manufactured. Due to the English terms (cored wire), it is called polna / strženska žica in Slovene. The cored wire is manufactured on special state-of-the-art automated production lines. Thanks to them, the only tasks the workers need to do are: preparing the lines, monitoring and exercising control over production, packing and storing of new products. Cored wire is designed for liquid metal treatment in steel industry, foundries and in other metallurgical production. The type of the filler, with which a cold rolled steel strip is filled up, primarily depends on its further use. The most widely spread filler for manufacturing the cored wire is silico calcium. In addition, many other alloys, metals, non-metals and the most varied mixtures of these materials are used as fillers. The cored wire production in Slovenia commenced in 1989, when the cored wire works was established within the framework of the company called Tovarna dušika Ruše. In 1996, the Filum Company Ltd took over the cored wire works at the location of Tovarna dušika Ruše In 1999, we started cored wire production by using our own manufacturing equipment and a special procedure of manufacture, which was developed and patented within the framework of our company Wire d.o.o. In 2005 our company moved into new business and production premises, located in the Limbuš business park in Maribor.
WINOD STANDARD DATA ON WIRE: WIRE DIAMETER 13 mm 9 mm Sheet metal strip thickness 0.35 0.4 mm 0.35 0.4 mm Reel mass approx. 1800 kg approx. 1550 kg Filler mass approx. 1050 kg approx. 750 kg Filling approx. 250 g/m approx. 110 g/m Length approx. 4300 m approx. 7000 m WINOD type: WLS 1325 The wire filler is composed of the FeSiMg filler materials. The classical filler composition provides calm reaction, good utilisation of Mg, and low-cost metal treatment. The wire is suitable for treating the molten synthetic metal with S < 0.25% content in induction furnaces. The reel mass depends on the wire length, wound on the reel. STANDARD DATA ON FILLER: ELEMENT % g/m g/m Mg 24 25.5 61 65 26 28 Si 45 50 112 125 48 55 Ca 1.8 2.8 4.5 7 2 3.1 CeMM 0.8 1.2 2 3 0.8 1.3 At the customer s request, the chemical composition of the filler can be modified. DATA ON PACKING Vertical standard or Apollo Horizontal standard Wire reels are put on Fe pallet and cage, wrapped in PE foil, protected against damp. Each reel has a data label, containing all the above-mentioned data pieces. The reel mass and size, the mode of packing, and the form of cage can be adjusted to the customer s requests. TRANSPORT According to the CEE criteria, the cored wire does not refer to the class of hazardous substances for transport. STORAGE Cored wire should be stored in a dry place, protected against damp and atmospheric influences. Make sure that the cored wire does not come into contact with open flames and acids. DISPATCH DOCUMENTATION packing list with data on reels analysis certificate
WINOD STANDARD DATA ON WIRE: WIRE DIAMETER 13 mm 9 mm Sheet metal strip thickness 0.35 0.4 mm 0.35 0.4 mm Reel mass approx. 1800 kg approx. 1550 kg Filler mass approx. 1050 kg approx. 750 kg Filling approx. 250 g/m approx. 110 g/m Length approx. 4300 m approx. 7000 m The reel mass depends on the wire length, wound on the reel. WINOD type: WLS 3325 The wire filler is composed of the FeSiMg alloy. The filler composition provides calm reaction and very good utilisation of Mg. The molten metal, treated by such a wire, is not very much inclined to shrinkage cavities. The wire is primarily suitable for molten synthetic metals, molten metals with a high content of scrap steel, molten in induction furnaces; S < 0.030% content. STANDARD DATA ON FILLER: ELEMENT % g/m g/m Mg 24 25.5 61 65 26 28 Si 45 50 112 125 48 55 Ca 1.8 2.8 4.5 7 2 3.1 CeMM 2.5 3.5 6 9 2.5 3.8 At the customer s request, the chemical composition of the filler can be modified. DATA ON PACKING Vertical standard or Apollo Horizontal standard Wire reels are put on Fe pallet and cage, wrapped in PE foil, protected against damp. Each reel has a data label, containing all the above-mentioned data pieces. The reel mass and size, the mode of packing, and the form of cage can be adjusted to the customer s requests. TRANSPORT According to the CEE criteria, the cored wire does not refer to the class of hazardous substances for transport. STORAGE Cored wire should be stored in a dry place, protected against damp and atmospheric influences. Make sure that the cored wire does not come into contact with open flames and acids. DISPATCH DOCUMENTATION packing list with data on reels analysis certificate
WINOD STANDARD DATA ON WIRE: WIRE DIAMETER Sheet metal strip thickness Reel mass Filler mass Filling Length The reel mass depends on the wire length, wound on the reel. 13 mm 0.35 0.4 mm approx. 1550 kg approx. 1000 kg approx. 290 g/m approx. 3400 m WINOD type: WLS 3316 The wire filler is composed of the FeSiMg alloy. The composition ensures extremely calm reaction and very good utilisation of Mg. It is suitable for treating the molten synthetic metal in induction furnaces. It gives good results also in the event of desulphurised hot metal with S < 0.02% content from cupola furnaces. STANDARD DATA ON FILLER: ELEMENT % g/m Mg 14.8 15.8 42 46 Si 45 50 130 145 Ca 1.8 2.8 5.2 8.1 CeMM 2.2 3.2 6 9 At the customer s request, the chemical composition of the filler can be modified. DATA ON PACKING Vertical standard or Apollo Horizontal standard Wire reels are put on Fe pallet and cage, wrapped in PE foil, protected against damp. Each reel has a data label, containing all the above-mentioned data pieces. The reel mass and size, the mode of packing, and the form of cage can be adjusted to the customer s requests. TRANSPORT According to the CEE criteria, the cored wire does not refer to the class of hazardous substances for transport. STORAGE Cored wire should be stored in a dry place, protected against damp and atmospheric influences. Make sure that the cored wire does not come into contact with open flames and acids. DISPATCH DOCUMENTATION packing list with data on reels analysis certificate
WINOD STANDARD DATA ON WIRE: WIRE DIAMETER 13 mm 9 mm Sheet metal strip thickness 0.35 0.4 mm 0.35 0.4 mm Reel mass approx. 1800 kg approx. 1550 kg Filler mass approx. 1080 kg approx. 750 kg Filling approx. 250 g/m approx. 110 g/m Length approx. 4300 m approx. 7000 m The reel mass depends on the wire length, wound on the reel. WINOD type: WHS 1525 The wire filler is composed of the FeSiMg alloy. The composition provides calm reaction and good utilisation of Mg, small quantity of very dry slag, good and fast separation of slag and metal, and very pure refractory coatings. The wire is suitable for the non-desulphorised melts from cupola furnaces with initial S = 0.025 0.070%.0.030% content. STANDARD DATA ON FILLER: ELEMENT % g/m g/m Mg 24 25.5 61 65 26 28 Si 45 50 112 125 48 55 Ca 3.5 4.5 8 12 3.5 5 CeMM 0.8 1.2 2 3 0.8 1.3 At the customer s request, the chemical composition of the filler can be modified. DATA ON PACKING Vertical standard or Apollo Horizontal standard Wire reels are put on Fe pallet and cage, wrapped in PE foil, protected against damp. Each reel has a data label, containing all the above-mentioned data pieces. The reel mass and size, the mode of packing, and the form of cage can be adjusted to the customer s requests. TRANSPORT According to the CEE criteria, the cored wire does not refer to the class of hazardous substances for transport. STORAGE Cored wire should be stored in a dry place, protected against damp and atmospheric influences. Make sure that the cored wire does not come into contact with open flames and acids. DISPATCH DOCUMENTATION packing list with data on reels analysis certificate
WINOD STANDARD DATA ON WIRE: WIRE DIAMETER 13 mm Sheet metal strip thickness 0.35 0.4 mm Reel mass approx. 1850 kg Filler mass approx. 1150 kg Filling approx. 270 g/m Length approx. 4300 m The reel mass depends on the wire length, wound on the reel. WINOD type: WHS 11820 The wire filler is composed of the FeSiMg alloy. The composition provides a calm reaction and good utilisation of Mg. It is suitable for castings with extremely high sulphur content levels (S = 0.04-0.09%) without prior desulphurising, although there are small treating loads. It is also suitable for campaign production of nodular castings. STANDARD DATA ON FILLER: ELEMENT % g/m Mg 19 21 51 56 Si 45 48 120 130 Ca 4 6 10 16 CeMM 0.5 1 1.3 3 At the customer s request, the chemical composition of the filler can be modified. DATA ON PACKING Vertical standard or Apollo Horizontal standard Wire reels are put on Fe pallet and cage, wrapped in PE foil, protected against damp. Each reel has a data label, containing all the above-mentioned data pieces. The reel mass and size, the mode of packing, and the form of cage can be adjusted to the customer s requests. TRANSPORT According to the CEE criteria, the cored wire does not refer to the class of hazardous substances for transport. STORAGE Cored wire should be stored in a dry place, protected against damp and atmospheric influences. Make sure that the cored wire does not come into contact with open flames and acids. DISPATCH DOCUMENTATION packing list with data on reels analysis certificate
WINOD STANDARD DATA ON WIRE: WIRE DIAMETER Sheet metal strip thickness Reel mass Filler mass Filling Length The reel mass depends on the wire length, wound on the reel. 9 mm 0.4 mm approx. 1450 kg approx. 700 kg approx. 100 g/m approx. 6700 m WINOD type: W Mg mix 3051 The wire filler is composed of the FeSi alloy and Mg metal. High percentage of Mg ensures good utilisation of Mg and minimum metal treatment costs. STANDARD DATA ON FILLER: ELEMENT % g/m Mg approx. 30 approx. 30 Si approx. 50 approx. 50 At the customer s request, the chemical composition of the filler can be modified. DATA ON PACKING Vertical standard or Apollo Horizontal standard Wire reels are put on Fe pallet and cage, wrapped in PE foil, protected against damp. Each reel has a data label, containing all the above-mentioned data pieces. The reel mass and size, the mode of packing, and the form of cage can be adjusted to the customer s requests. TRANSPORT According to the CEE criteria, the cored wire does not refer to the class of hazardous substances for transport. STORAGE Cored wire should be stored in a dry place, protected against damp and atmospheric influences. Make sure that the cored wire does not come into contact with open flames and acids. DISPATCH DOCUMENTATION packing list with data on reels analysis certificate
WINOD STANDARD DATA ON WIRE: WIRE DIAMETER Sheet metal strip thickness Reel mass Filler mass Filling Length The reel mass depends on the wire length, wound on the reel. 13 mm 0.35 0.4 mm approx. 1700 kg approx. 1000 kg approx. 230 g/m approx. 4300 m WINOD type: W Mg mix 1430 The wire filler is composed of the FeSiMg alloy and Mg metal. It is suitable for treating the molten metal with low sulphur content from induction furnaces. The wire excels in extremely low costs of treatment. STANDARD DATA ON FILLER: ELEMENT % g/m Mg approx. 30 approx. 70 Si approx. 40 approx. 90 Ca approx. 2.5 approx. 5 CeMM approx. 0.8 approx. 1.5 At the customer s request, the chemical composition of the filler can be modified. DATA ON PACKING Vertical standard or Apollo Horizontal standard Wire reels are put on Fe pallet and cage, wrapped in PE foil, protected against damp. Each reel has a data label, containing all the above-mentioned data pieces. The reel mass and size, the mode of packing, and the form of cage can be adjusted to the customer s requests. TRANSPORT According to the CEE criteria, the cored wire does not refer to the class of hazardous substances for transport. STORAGE Cored wire should be stored in a dry place, protected against damp and atmospheric influences. Make sure that the cored wire does not come into contact with open flames and acids. DISPATCH DOCUMENTATION packing list with data on reels analysis certificate
WINOD STANDARD DATA ON WIRE: WIRE DIAMETER 9 mm 9 mm 13 mm Sheet metal strip thickness 0.5 mm 0.4 mm 0.5 mm Reel mass approx. 1200 kg approx. 1100 kg approx. 1450 kg Filler mass approx. 380 kg approx. 380 kg approx. 550 kg Filling approx. 60 g/m approx. 60 g/m approx. 130 g/m WINOD type: W Mg The wire filler is composed of Mg granules. Selection of Mg, granules, wire diameter and sheet metal thickness are the factors that influence the result. The wire is suitable for treating pure melts, large quantities and for frequent treatment. Length approx. 6200 m approx. 6200 m approx. 4300 m The reel mass depends on the wire length, wound on the reel. STANDARD DATA ON FILLER: ELEMENT % g/m g/m Mg min. 98 min. 58 min. 127 Si Ca CeMM At the customer s request, the chemical composition of the filler can be modified. DATA ON PACKING Vertical standard or Apollo Horizontal standard Wire reels are put on Fe pallet and cage, wrapped in PE foil, protected against damp. Each reel has a data label, containing all the above-mentioned data pieces. The reel mass and size, the mode of packing, and the form of cage can be adjusted to the customer s requests. TRANSPORT According to the CEE criteria, the cored wire does not refer to the class of hazardous substances for transport. STORAGE Cored wire should be stored in a dry place, protected against damp and atmospheric influences. Make sure that the cored wire does not come into contact with open flames and acids. DISPATCH DOCUMENTATION packing list with data on reels analysis certificate
WINOC STANDARD DATA ON WIRE: WIRE DIAMETER 9 mm 9 mm Sheet metal strip thickness 0.4 mm 0.25 mm Reel mass approx. 1450 kg approx. 1200 kg Filler mass approx. 750 kg approx. 750 kg Filling approx. 120 g/m approx. 120 g/m Length approx. 6200 m approx. 6200 m The reel mass depends on the wire length, wound on the reel. STANDARD DATA ON FILLER: WINOC type: WISTRON The wire, filled with the Sr filler, effectively reduces inclination to undercooling and causes no extreme increase in the number of eutectic cells. This type of wire is recommended for inoculation of melts with relatively high and mediumhigh sulphur contents. The use of this inoculant in nodular cast iron is limited. It is effectively used only if the melt is not treated by using rare earths (Ce). ELEMENT % g/m Sr 0.6 1 0.7 1.2 Si 70 75 84 90 Ca 0.1 max. Al 0.5 max. At the customer s request, the chemical composition of the filler can be modified. DATA ON PACKING Vertical standard or Apollo Horizontal standard Wire reels are put on Fe pallet and cage, wrapped in PE foil, protected against damp. Each reel has a data label, containing all the above-mentioned data pieces. The reel mass and size, the mode of packing, and the form of cage can be adjusted to the customer s requests. TRANSPORT According to the CEE criteria, the cored wire does not refer to the class of hazardous substances for transport. STORAGE Cored wire should be stored in a dry place, protected against damp and atmospheric influences. Make sure that the cored wire does not come into contact with open flames and acids. DISPATCH DOCUMENTATION packing list with data on reels analysis certificate
WINOC STANDARD DATA ON WIRE: WIRE DIAMETER Sheet metal strip thickness Reel mass Filler mass Filling Length The reel mass depends on the wire length, wound on the reel. 13 mm 0.4 mm approx. 1850 kg approx. 1150 kg approx. 275 g/m approx. 4300 m WINOC type: WIAL The wire is filled with the FeSiAl inoculant, which is well-known as a strong graphitizer. Nowadays this type of inoculant is most widely used for nodular cast iron, primarily in thin-wall castings. STANDARD DATA ON FILLER: ELEMENT % g/m Si 72 79 198 218 Al 3.5 4.5 9 13 Ca 0.8 1 2 3 At the customer s request, the chemical composition of the filler can be modified. DATA ON PACKING Vertical standard or Apollo Horizontal standard Wire reels are put on Fe pallet and cage, wrapped in PE foil, protected against damp. Each reel has a data label, containing all the above-mentioned data pieces. The reel mass and size, the mode of packing, and the form of cage can be adjusted to the customer s requests. TRANSPORT According to the CEE criteria, the cored wire does not refer to the class of hazardous substances for transport. STORAGE Cored wire should be stored in a dry place, protected against damp and atmospheric influences. Make sure that the cored wire does not come into contact with open flames and acids. DISPATCH DOCUMENTATION packing list with data on reels analysis certificate
WINOC STANDARD DATA ON WIRE: WIRE DIAMETER Sheet metal strip thickness Reel mass Filler mass Filling Length The reel mass depends on the wire length, wound on the reel. 13 mm 0.4 mm approx. 1950 kg approx. 1200 kg approx. 280 g/m approx. 4300 m WINOC type: WILAN The wire is filled with a newly developed inoculant on the basis of Ba and La. The inoculant successfully increases the number of nodules and reduces the casting inclination to causing shrinkage cavities. STANDARD DATA ON FILLER: ELEMENT % g/m Si 70 74 196 208 Al 3.5 4.5 9 13 La 0.5 1 1 3 Ba 0.3 0.7 0.8 2 At the customer s request, the chemical composition of the filler can be modified. DATA ON PACKING Vertical standard or Apollo Horizontal standard Wire reels are put on Fe pallet and cage, wrapped in PE foil, protected against damp. Each reel has a data label, containing all the above-mentioned data pieces. The reel mass and size, the mode of packing, and the form of cage can be adjusted to the customer s requests. TRANSPORT According to the CEE criteria, the cored wire does not refer to the class of hazardous substances for transport. STORAGE Cored wire should be stored in a dry place, protected against damp and atmospheric influences. Make sure that the cored wire does not come into contact with open flames and acids. DISPATCH DOCUMENTATION packing list with data on reels analysis certificate
WINOC STANDARD DATA ON WIRE: WIRE DIAMETER 9 mm Sheet metal strip thickness 0.4 mm Reel mass approx. 1450 kg Filler mass approx. 750 kg Filling approx. 120 g/m Length approx. 6200 m The reel mass depends on the wire length, wound on the reel. STANDARD DATA ON FILLER: ELEMENT % g/m WINOC type: WINBAR The wire is filled with the Ba inoculant. It eliminates cementite very successfully in both grey cast iron and nodular cast iron. In comparison with other inoculants, the Ba inoculant creates a high nucleation rate immediately after being added to the melt. This rate decreases with time more slowly (low effect of fading). It is recommended to be used for inoculation in early stages of production process, e.g. two core treatment of melt in ladle. It is recommended to be used also in thick-wall castings. Si 65 70 78 84 Al 1.2 1.7 1.4 2 Ba 2 2.5 2.5 3 At the customer s request, the chemical composition of the filler can be modified. DATA ON PACKING Vertical standard or Apollo Horizontal standard Wire reels are put on Fe pallet and cage, wrapped in PE foil, protected against damp. Each reel has a data label, containing all the above-mentioned data pieces. The reel mass and size, the mode of packing, and the form of cage can be adjusted to the customer s requests. TRANSPORT According to the CEE criteria, the cored wire does not refer to the class of hazardous substances for transport. STORAGE Cored wire should be stored in a dry place, protected against damp and atmospheric influences. Make sure that the cored wire does not come into contact with open flames and acids. DISPATCH DOCUMENTATION packing list with data on reels analysis certificate
WINOC STANDARD DATA ON WIRE: WIRE DIAMETER Sheet metal strip thickness Reel mass Filler mass Filling Length 9 mm 0.25 mm approx. 1350 kg approx. 840 kg approx. 120 130 g/m approx. 7000 m WINOC type: WINIT The wire is filled with the classical Zr-Mn inoculant. Such an inoculant is most effective in the melts, rich in N2, with low sulpher content. It is especially effective in thick-wall castings, made from nodular cast iron, but adding the inoculant should be limited. The reel mass depends on the wire length, wound on the reel. STANDARD DATA ON FILLER: ELEMENT % g/m Si 63 67 80 87 Al 1 1.5 1.3 2 Zr 4.5 5.5 5.5 7.2 Mn 4.5 5.5 5.5 7.2 At the customer s request, the chemical composition of the filler can be modified. DATA ON PACKING Vertical standard or Apollo Horizontal standard Wire reels are put on Fe pallet and cage, wrapped in PE foil, protected against damp. Each reel has a data label, containing all the above-mentioned data pieces. The reel mass and size, the mode of packing, and the form of cage can be adjusted to the customer s requests. TRANSPORT According to the CEE criteria, the cored wire does not refer to the class of hazardous substances for transport. STORAGE Cored wire should be stored in a dry place, protected against damp and atmospheric influences. Make sure that the cored wire does not come into contact with open flames and acids. DISPATCH DOCUMENTATION packing list with data on reels analysis certificate
CORED WIRE PACKING DATA ON PACKING HORIZONTAL STANDARD VERTICAL STANDARD VERTICAL APOLLO 13 mm 4300 m H1 = 1300 mm H2 = 1000 mm H = 1350 mm B = 880 mm B = 880 mm D = 650 mm P = 1200 mm P = 1200 mm P = 1200 mm 9 mm 6200 m H1 = 1300 mm H2 = 1000 mm H = 1210 mm B = 880 mm B = 880 mm D = 650 mm P = 1060 mm P = 1060 mm P = 1060 mm At the customer s request, the type of packing and the form of cage can be changed.