TD9000 Tangent Delta Tester TD9000 is the pioneer among Tangent Delta test systems. Eight samples of various dimensions can be measured simultaneously. Description TD9000 Tangent Delta Tester is the most advanced and accurate tool for any type of enamel or enamelled wire. With the TD9000 it is possible to analyse parameters such as curing of the enamel, residual solvent, additives, etc. These parameters are all essential for obtaining the right quality and economy. The TD9000 offers High-standard laboratory tester for achieving precise measurements Flexible measuring setup, e.g. eight samples with different dimensions can be measured simultaneously Comparison with reference wire Multiple curves can be displayed simultaneously, which simplifies the interpretation of the result Selectable test frequencies for optimising the measurement of different types of wires All significant data stored in Microsoft SQL database. The ultimate way With this Tangent Delta method, determination of the enamel curing and residual solvents in an isolated wire is done very effectively. Preparing a sample is simple too. The wire is de-isolated and being prepared with graphite and in a special setup it is possible to measure the capacitance and the D-value. Advanced calculating software makes it possible to combine all significant information into one very easyly readable and informative curve, and make a print for documentation of the production.
TD9000 Features Eight precise individual measurements Ease of operation and information access To facilitate operational ease no operator attendance is required during the measuring process. The display will show the development of the individual curves as well as the oven temperature. The process can be stopped and stored at any time. After completion, all measurements and curves of each sample are printed automatically, and data are calculated. TD9000 Tangent Delta Tester is able to perform precise individual measurements of up to eight samples at a time, and in less than one hour. Maximum flexibility TD9000 offers maximum flexibility, as it is possible to simultaneously measure various diameters and types of enamelled wire. Multiple curves More curves can be displayed simultaneously, which simplifies the interpretation of the results. Compare with reference wire Up to 6 different curves can be displayed simultaneously. The possibility of comparing a new measurement with a reference wire is helpful in the interpretation of the results. Multiple measuring frequencies available For obtaining the best test conditions, a wide range of test frequencies is available: 50 Hz - 300 Hz, 1 KHz - 3 KHz, 10 KHz - 30 KHz, 100 KHz - 300 KHz. Non-stop measuring The TD9000 system is available with two ovens. The two ovens enable non-stop measuring, which minimises the time needed to perform quality checks of enamelled wire. Working principle of TD9000 TD9000 working principles are based on determining the quality of the enamel by measuring the relation between the Tangent Delta (D-value) and the wire temperature. Documentation of production quality It is possible to add the following information to each individual sample to secure measurement documentation: enamel type, supplier name, and machine no. Furthermore, all information can be stored on the PC hard disk. High temperature range TD9000 is capable of making a precise determination of the Tangent Delta Value up to 350 C. This means that almost any type of enamelled wire can be tested, thus ensuring, the quality of the production. This method was originally developed for Quality control in enamelled wire production by DSE Test Solutions. Today we have become are worldwide supplier of quality test equipment for the enamelled wire industry. Handling of data The use of Microsoft SQL database ensures easy saving and retrieving of wire data from a local PC or from a central server. 2
TD9000 Specification Software Features This software tool offers complete control of the entire measuring process with a user-friendly menu in English or German, including the following main features: Individual temperature measuring ranges between 45 and 350 C for all 8 positions in the oven D-value between 0 and 3.0 Up to 5 tangents Visibility of all curves during measurement Automatic pop-up warnings to prevent loss of data Microsoft SQL database for storing data on a server Automatic printout of the individual curves and the calculated data Automatic calculation of auxiliary lines and Tangent Delta temperature Multiple curve function with up to 10 curves in the same graph Comparison with a reference wire Automatic calibration programme Extended database with search features, enabling the user to search using any stored data Logarithmic or linear graphs Multiple measuring frequencies Implementation Standard : IEC 60851-5 Option B This software tool evaluates the PEI base coat on selfbonding wires (XWE types). A mathematical evaluation of the PEI curve lies beneath the self-bond signal and the Tangent Delta curve. This function eliminates the need for stripping the self-bonding over coat of the wire. Basic system Oven Capacity: 1-8 samples simultaneously Temperature range: 45 C- 350 C Resolution: ±0.1 C Readout: ±1 C Oven with standard or customised dimension range The oven is delivered as standard with 8 slots which can handle wire dimensions: Round wire from 0.010 to 2.0 mm Flat wire up to 2.0 x 4.0 mm Each system can also be customized at order to handle following dimensions: Round wire up to 8.0 mm Flat wire up to 8.0 mm x 22.0 mm Measuring bridge High-precision component analyzer IEEE-488 interface Tangent Delta res. 0.0002 at C > 60 pf Measuring frequencies: 50 Hz - 300 Hz - 1 KHz - 3 KHz - 10 KHz - 30 KHz - 100 KHz - 300 KHz Measuring Voltage: 1Volt RMS PC Type, size, RAM and hard disk according to current standards Flat-screen monitor Keyboard and mouse Windows 7 Electronic module For powering and controlling of the oven. Accessories TD9000 oven cooler All cables, plugs, and sockets Sample preparation kit User manual in English Application notes for evaluation of Tangent Delta Temperature Curves Specifications Mains supply Mains supply 230/115 VAC ± 10%, 50/60 Hz with protective ground Power consumption approximately 1 KW Ambient temperature: 10 C - 35 C Mechanical specifications Dimensions oven (DxWxH): 450x440x250mm Net weight: 19 kg Dim. I/O rack(dxwxh):370x425x130mm Net weight: 15 kg Gross weight total single system: 140kg Gross weight total dual system: 169kg Dimensions Round 0.01mm..2.0 mm standard version Round up to 8 mm to be specified when ordering Flat max 2.0 m x 4.0 mm standard version Flat up to 8.0 x 22.0mm to be specified when ordering 3
1988 No. 1 in Tangent Delta 1994 2008 2014 Version 2.0 Optimizing the processes Knowing and controlling the parameters within production of enamelled wire is absolutely crucial for the economy in manufacturing of enamelled wire. The Tangent Delta Tester from DSE Test Solutions delivers all the information needed for optimising and controlling the many processes. The measured data are compressed and displayed in a full curve, showing the Tangent Delta as a function of the temperature. This method is the ultimate way of making a fast, accurate and reliable determination of the enamelled curing, and at the same time, showing any residual solvents or additives in the insulation. Both residual solvents and curing state are factors that have high influence on temperature index, lifetime and physical behaviour of the wire. Valuable information in few minutes means Improve the quality Time and cost savings Documented quality control Optimised production parameters Reduction of scrap Under cured Normal cured Over cured 30 years in the wire business means Experience knowledge and support Continuous innovation and development Reliable supplier of instruments, with a remarkable track record TD9000 TD300 TD5 TD3 DSE Domicile since 1981 4
DSE Test Solutions A/S Sverigesvej 19 DK-8700 Horsens Denmark Information in this document is subject to change without prior notice. DSE Test Solutions A/S Tel : +45 7561 8811 Fax : +45 7561 5895 Web: www.dse.dk Mail : wip@dse.dk Find your local contact for product availability and support Brazil Aries Ltda. Mr. Stefano Malpezzi Phone: +55 11 5051 2763 China Peng Consulting Ltd. Mr. Peng Qingxuan Phone: +86 756 8129 166 Egypt Greece ModusPlan Mr. Gregory Savidis Phone: +30 210 96 27 935 Mail:s.malpezzi@ariesbrasil.com.br Mail:pengconsulting@aliyun.com Mail: modplan@otenet.gr India Vertical Technologies Mr. Nara Phone: +91 44 4555 4141 Mobile: +91 98 4002 2588 Mail: ra@verticaltechnologies.in Indonesia PT BUSINESS NETWORK Pte Ltd. Fax: +65 64 666 936 Japan Fukase & Co., Ltd. Mr. N. Fukase Phone: +81 43 276 0630 Mail: fukaseco@ja2.so-net.ne.jp Jordan Korea Hada International Mr. Pyung-Ho-Yang Phone: +82 31 469 5671 Fax: +82 31 466 1963 Mail: hadaintl@chol.com Malaysia PT BUSINESS NETWORK Pte Ltd. Fax: +65 64 666 936 Mexico JAN INGENIERÍA DE MÉXICO Mr. Ing Javier Amaya Nava Phone: +52(55) 5549 6433 Fax: +52(55) 5549 6433 Mail:janingenieria@prodigy.net.mx Saudi Arabia Fax: +20 2 748 2484 Singapore PT BUSINESS NETWORK Pte.Ltd Syria Taiwan Analytik Jena Taiwan Co., Ltd. Mr. Roger Chung TEL: +886-2-85227886 FAX: +886-2-85227514 Mail:sales@analytik-jena.com.tw Thailand PT BUSINESS NETWORK Pte. Ltd. Turkey Emre Kutukoglu Phone: +90 (532) 241 4911 Mail: ekutukoglu@gmail.com Ukraine LBU-Tech Mr. Valeriy Yakovlev Phone: 0038 050 385 2199 Mail: Yakovlev@optima.com.ua Vietnam PT BUSINESS NETWORK 5 Pte.Ltd. Phone: 0065 64 691 692