[Automated Foundation Engineering System] One-Stop Solution for Foundation Design Civil & Architecture Team Jbchoe@gsconst.co.kr 2006.11.02
(Automated Foundation Engineering System) Contents 1. General 2. Troubling of Foundation Design 3. How to Automation 4. Key Features 5. Benefits of Automation 6. Demo : AFES STAAD.Pro 7. Future Development
1. General Foundations
GS Group & GS Engineering & Construction GS Group, a conglomerate spun off from the Korea s largest LG Group. Business area of GS E&C is plant, civil, architecture, environment, and housing. GS E&C is one of the world-class of EPC contractors (Engineering, Procurement and Construction) specializing, in the field of plant industry. Area of its experts cover oil refineries, gas processing, petrochemical, power, and environ plant facilities.
Our Vision Our vision is to be the global leader in Automated Foundation Design and Engineering Solutions by providing a comprehensive, integrated, highly productive and cost effective design environment for all foundation design needs. www.gsafes.com
About AFES One-Stop Solution for Foundation Design AFES is a comprehensive one-stop solutions for all your foundation engineering and design needs. Due to AFES s capability to make structural calculation report, construction drawing, bill of material and 3D CAD modeling data, it is very powerful solution for the design of equipment and steel structure foundations
2. Troubling of Foundation Design» Parameters of Foundation Design» Foundation Design work Flow» Complex Design Work Process» Several Program Use for One Products» Need to Increase Productivity
Parameters of Foundation Design Design Parameters 1.Complex design work process 2. Cooperation achievement essential in design work 3. Recursive verification process necessary 4. Human error as a result of repetitive work Design Quality Design Schedule Human Resource 1. Several program uses for one product 2. Absence of program for general commercial aspect 3. Many concrete design codes 4. Technological problem for development and maintenance of PG Work Process Work Process Design Tools Design Tools
Foundation Design Work Flow Process Piping Mechanical Elec./Instru. Civil/Architecture Absolute pressing design time schedule Design Require civil design change due to upstream change Civil Work Piping Construction Mechanical Elec./Instrument Commission
Complex Design Work Process Construction Drawing Material Quantity Drafter Drafter Design inform Review Design Data Structural Analysis /Design Making Sketch Sheet Review and Squad Check Engineer Engineer Take Off Check BOM Completed Products Modeler Modeler Structural Calculation Report 3D Modeling
Several Program Uses for One Product Upstream Parts Staad.Pro, GT & SAP Compress, PVElite Material Quantity Spread Sheets Construction Drawing MicroStation AutoCAD Design inform Engineer Drafter Modeler Engineer Completed Products Structural Calculation Report Hand Calc. Spread Sheets In-House PG 3D Modeling 3D CAD (PDMS/PDS)
The Need to Increase Productivity Productivity is very low... But, Design time is so short Improvement of foundation design work is a pressing need!! Client s require design completion on or before time (Time is Cost) Burden of design cost through tight competition bid The engineering companies are finding about increase productivity Require many empower engineers and ork designer low design quality Delay design schedule Increase project cost The answer is automation
3. How to Automation?
What is Automation? What is foundation design automation? Process that emulates an engineer s foundation design work from planning to construction seamlessly
How to Automation? How to Automation?» Understanding the current foundation work process going from planning to construction drawing» Use tools that closely adhere to the work process components as seamlessly as possible» Automate every phase of the foundation work
Simplifying of Foundation Design Work The more we automate the foundation design work process, the more we can gain in productivity. Before Development After Development Construction Drawing Material Quantity Drafter Engineer Review Structural Review Structural Making Design Design Analysis Sketch inform Data /Design Sheet Data /Design Drafter Review and Squad Check Modeler Modeler Engineer Take Off Check BOM Completion Products Structural Calculation Report 3D Modeling
4. Key Features
Foundation Design Modules AFES supports the Conventional Rigid and Finite Element Method (FEM). AFES supports a various types of foundation structure and equipment (Soil & Pile). ISO OCT HEX LARGE TANK BALL TANK COMB. MAT IR-REGULAR
Integration Features Today, Interface between applications is still a challenging problem. Updates the changes from the upstream output data into the downstream application software Analysis Program (Upstream) * * * * * * Save design time Reduce input Error Reduce data validation time 2D CAD Generate Construction Drawing (Including Bar- Schedules) 3D CAD Generate 3D Modeling Data (Vice Versa) Note * : In the future
User Friendly Graphic Interface Various features to achieve maximum efficiency with minimum efforts are included as follows; Pile Array Supper Str. Ana. Data Rebar One-Stop Solutions Geometry Anchor Bolts and Box Load Case and Combination Load Anchor From Set Pile Case/Comb. STAAD.Pro Rebar Bolt/Box Array 1. State-of of-the-art Rendering features Geometry 2. Templates for quick creation of foundation modules Fdn. Module 3. Powerful copy and save options 4. Can set various design and material Parameters 5. Can be used to design eccentric piers and piles
Foundation Design Procedures Upstream Data Super Structure Design in Staad.Pro Foundation Design Automatic Design Process Foundation Geometry, Loads Auto Foundation Design using AFES Products Complete Foundation Design in Minutes
Foundation Design Products Auto & Detail Foundation Design Products Summary Report Detail Report Cont. Drawing BOM 3D Modeling Data
Project Applications AFES is field proven software and has been developed since 1990. AFES is multi-purpose foundation design and engineering tool that will greatly aid in the successful execution of any oversee & domestic project.
5. Benefits of Automation
Productivity Improvement 1) Reduce Foundation Design Schedule remarkably 2) Possible to revise design immediately 3) Effective manpower operation and improvement in productivity 4) Can collaborate with subcontractor and partner 5) Can automatically produce economic foundation designs 6) Standardization of product quality 7) To minimize Human error due to direct data transfer 8) Possible to get high quality estimation Finally Increase Productivity significantly
Reduction of Foundation Design Time Comparison of Total Design Time for Regular Shaped Foundation Design 600 500 400 300 200 100 (Min.) 180 60 Steel Structure FDN Before After 150 60 Vessel FDN 180 60 Heater Exchanger FDN 120 Tank FDN 600 200 Mat FDN 1410 Min 500 Min Before After 30% 65% ex) It takes one week to design a single pile large storage tank 300 AFES produces the results in two hour. 65% 2004 YR
Reduction of Foundation Design Time Comparison of Total Design Time for IR-Regular Shaped Foundation Design Add 20% 85% 2005YR 65% 2004YR 30% Before After
6. Demo : AFES-STAAD.Pro
DEMO : AFES STAAD.Pro 2005 Steel Structure is designed in STAAD.PRO. AFES automatically imports geometry, load case & combination from STAAD.Pro using the Open STAAD and Results functions. is one of the most widely used Structural design & analysis software programs for architectural, engineering, construction (AEC), CAE/CAD, utilities, offshore, industrial, nuclear and civil works.
DEMO : AFES STAAD.Pro 2005 Above Structure is designed in STAAD.PRO
DEMO : AFES STAAD.Pro 2005 AFES automatically imports geometry, load case & combination from STAAD.Pro using the OpenSTAAD and Results functions. Import Open Set FDN. Module Geometry Load Case Load Comb.
DEMO : AFES STAAD.Pro 2005 Foundation Design in AFES with OPENGL for a realistic rendered view Auto Design Functions Main Window
DEMO : AFES STAAD.Pro 2005 Foundation Design in AFES : Structural Calculation Sheets (Rigid Method) AFES not only analyzes and designs a variety of foundations, but will also produce high quality reports, construction drawing, BOM, 3D modeling data of your foundation structures.
DEMO : AFES STAAD.Pro 2005 Foundation Design in AFES : Structural Calculation Sheets (FEM Method : STAAD.Pro) AFES Generation 3D Modeling Contour of Auto of Mesh Stress Reports
DEMO : AFES STAAD.Pro 2005 Foundation Design in AFES : Take Off Bill of Materials BOM Take Spec. Foundation Summation Data Table
DEMO : AFES STAAD.Pro 2005 Foundation Design in AFES : Structural Calculation Sheets (FEM Method : AFES) AFES Mesh Modeling Generation Stress Strip Contouor Cut Section Diagrams
DEMO : AFES STAAD.Pro 2005 AFES interfaces directly with MicroStation to generate a construction drawing including Bar-Schedule. Setting Plot Drawing Preferences Layout Criteria Detailed Drawing Tie-Gider Drawing Drawing
DEMO : AFES STAAD.Pro 2005 Generate 3D Modeling Data from the AFES and vice versa 3D CAD : PDMS/PDS AFES Main
7. Future Development
Future Development (1/2) 1. Equipment Analysis/ Design Program, Compress (CodeWare) 2. Soil Analysis Program (Plaxis 3D Foundation)
Future Development (2/2) 1. Vibrating Block Type Foundation 2. Underground Pit 3. Baseplate (AISC) 4. JIS, GB, Euro-2 Building Code
공정약어입니다. BPA : BISPHENOL A DHP : DIESEL HYDRO-PROCESSING DHRP : DIESEL/KEROSENE HYDRO PROCESSING AND CCR REFORMER PROJECT (CCR : CONTINUOUS CATALYTIC REGENERATION) LAB : LINEAR ALKYL BENZENE BT : BENZENE TOLUENE
Thank you!! Leaping forward to become No.1 Foundation Design Solution