TRADITION OF QUALITY

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Transcription:

TRADITION OF QUALITY

www.toscelikniksic.me

Chairman s Message We continue to be the global metal and steel force! Today, we, Tosyalı Holding, are proud of being a company that adds value to our country and the geography we are located, with our activities in 3 different continents and over 20 locations. I would like to emphasize that we are determined to write a success story as a global steel force in Europe, like we did in Turkey. Tosçelik Nikšić, our plant that celebrated 60th anniversary recently, is of a great importance for Tosyalı Holding s global growth and our power in the region. The plant, founded as Željezara Nikšić in 1956, has been a part of Tosçelik since 2012... Through our investments, we have increased the production capacity of the plant and brought our value added steel industry knowledge to Montenegro. We continue our value added production with high technology application for various areas that are counted as the driving forces of the regional economy - such as the machinery, defense, energy and automotive industries - from our Nikšić plant. As a Turkish company, we desire to show the power of our country s economy and Turkish entrepreneurs capabilities to the world. Our goal is not only to be one of the biggest producers in our country and region, but also to become one of the world s biggest producers... For this reason, it is very important for us that we are the main pipe supplier of TANAP, dream project of the century. Also we are proud of Tosyalı-Toyo Çelik A.Ş - our joint venture with Toyo Kohan, one of Japan s leading companies, established in 2012. With these initiatives that will excel our country beyond the levels, our goal is to meet the needs of our country as well as the needs of the broader geography, from Europe to the Caucasus, from the Middle East to North Africa... At this point I would like to add that our main philosophy as Tosyalı Holding, is to add value to the region we are located. We are aware of Montengrin and especially Nikšić community s trust and support. It is our top priority to continue being a company that provides employment to the region and adds value to the Montenegrin economy, just as we value our country s economy. Today, Tosçelik Nikšić plant is one of the cornerstones of our production power, with the annual capacity that exceeds 3.5 million tons. In the forthcoming period, our goal is to reach 6 million tons of production. The Montenegrin plant, as an important crossroads location especially for the exports to Europe, will continue to have a strategic significance in Tosyalı Holding s targets and plans. Fuat TOSYALI The Chairman of Board of Directors

about us Tosyalı Holding Tosyalı Holding is one of the leading steel manufacturers in Turkey. The Holding s Headquarter is located in Hatay Iskenderun, and company has many production facilities in domestic and international locations such as Osmaniye, Istanbul, Izmir, Algeria and Montenegro. Tosyalı Holding s motto has always been the Tradition of Quality. Following this motto, in the beginning of the 21st century, the company s range of production expanded significantly and the export value of Tosyalı Holding has reached up to $ 800 million. The expansion of the exports enabled the growth of their business boundaries and increased the quality of the products. Working with diligence, dedication and determination from the first day, Tosyalı Holding now has 20 established companies and the largest indoor factory complex in Europe. Tosçelik Alloyed Engineering Steel Nikšić Tosçelik Nikšić has a glorious tradition of 60 years in steel production, with wide range of products and technologies used in the production lines. Former Željezara became a member of Tosyalı Holding in 2012. Since then, Tosyalı Holding has been conducting the investments under the new name Tosçelik Nikšić in order to improve and modernize production technologies and achieve high product quality. Some of Tosçelik s most substantial investments are SVC (System for Compensation of Reactive Energy) installation, the new vacuum station in the melt shop, burners on the EAF (Electrical Arch Furnace) and Ladle Furnace Revamping, the new RHF (Rotary Hearth Furnace) for reheating ingots and blooms in the forging mill, new lathes for turning bars and other technical improvements. Tosçelik Nikšić is one of the major steelmakers in Europe and one of the leading industries in Montenegro. Paying attention to small details, dedication and expertise of our staff guarantee a clean quality steel. The product range consists of high grade and special steels in wide quality and size assortments. Montenegro s and Nikšić s perfect geographical and strategic location enables easy and smooth product deliveries to the clients anywhere in the world in the optimal time periods via various transportation methods.

about us Our Mission Our key objective is to become a global company that improves the life quality of our community, brings value to our stakeholders and adopts continuous development as a principle by producing high value added steel products with social responsibility and environmental awareness. Our Vision Our ultimate goal is to become the leading global company in the steel industry known for innovative, strong, environment and human sensitive approach and characteristics. Our Principles We are aspired to ensure and implement people-oriented, customer-oriented and technology-based management, a safe working place and continuous development. Our Values Trustworthiness, innovativeness, sensitivity, strength, integrity and cooperation are the foundations of our business conduct. The Chairman of the Board of Directors

Quality policy Increasing customer satisfaction with quality policy that meets our customers requirements and expectations. Updating our processes and continuously improving to ensure competitive edge at the international level observing Environment and WHS conditions. Increasing productivity and profitability by minimizing production costs. Setting out quality targets in line with the philosophy of ultimate quality. *Our quality policy s competence to the changing conditions is controlled and assured by the senior management periodically. *Tosçelik Quality Management System based on our Quality Policy is implemented in all the functions and levels within our organization. Qualified personnel, production tools, service and additional resources is provided accordingly. Our Environment Policy We, Tosyalı Holding, attach importance to our employees health, safety and environmental management by adopting the Human First and Sustainable Development approaches. We pay special attention to sustain our activities by preventing environmental pollution and using natural resources at the optimum level. We are committed to the principle No work is as urgent and important as to put human life in danger iin order to raise the Work Health & Safety and Environmental awareness level, and we follow the developments in science and technology accordingly. We determine and control the Work Health & Safety and Environmental Risks related to our business activities in a systematic manner in line with Legal Legislation, OHSAS 18001 and ISO 14001 standards. We accept and commit to determine the objectives that are improving continuously each year within an optimum budget and observed performance accordingly.

products Product Dimension FORGED: ROUND SQUARE FLAT DISC Φ 180-550 mm rough turned Φ 200-570 mm without mechanical treatment 200-450 mm milled 800 x 120 300 mm 700 x 120 320 mm 600 x 120 350 mm 500 x 120 400 mm 400 x 120 500 mm 600-900 mm LENGTH 3000 6500 mm 3000 6500 mm 3000 6500 mm 150 300 mm TOLERANCE -0/+3 mm rough turned -2/+3 mm milled material -2/+3 mm milled material -0/+3 mm rough turned -0/+8 mm without mechanical treatment We have 18MN presses that can be forging up to 9200mm length. *All the products are subject to heat treatment in modern heat treatment furnaces utilizing different procedures. *Blacksurface flat/square is not available.

GRADES: STEEL GROUPS: In our production program are represented: Stainless steel Tool steel Alloyed steel Carbon steel Stainless Steel Martensitic Stainless Steel 1 1.4122 X39CrMo17 2 1.2316 X38CrMo16 3 1.4034 X46Cr13 4 1.2083 X40Cr14 5 1.4028 X30Cr13 6 1.4125 X105CrMo17 7 1.4021 X20Cr13 8 1.4006 X12Cr13 9 1.4112 X90CrMoV18 10 1.4922 X20CrMov11 *Our engineering department makes the technical evaluation for the orders of the qualities not listed.

Tool Steel Hot Work Tool Steel Cold Work Tool Steel Plastic Mould Tool Steel 1 1.2342 X35CrMoV5-1-1 2 1.2345 X50CrMoV5-1-1 3 1.2344 X40CrMov5-1 4 1.2365 32CrMoV12-28 5 1.2714 56NiCrMoV7 6 1.2329 46CrSiMoV7 7 1.2367 X38CrMoV5-3 8 1.2343 X37CrMoV5/ X38CrMoV5-1 9 1.2766 35NiCrMo16 10 1.2323 48CrMoV6-7 1 1.2362 X63CrMoV5-1 2 1.2358 60CrMoV18-5 3 1.2746 45NiCrMoV16-6 4 1.2327 86CrMoV7 5 1.2080 X210Cr12 6 1.2842 90MnCrV8 7 1.2379 X155CrVMo121 1 1.2311 40CrMnMo7 2 1.2312 40CrMnMo 86 3 1.2738 40CrMnNiMo8-6 *Our engineering department makes the technical evaluation for the orders of the qualities not listed.

Alloyed Steel Bearing Steel Nitration Steel Free Cutting Steel 1 1.3505 100Cr6 2 1.3533 18NiCrMo14 3 16NiCrMo13 4 1.3536 100CRMO7-3 5 1.3520 100CrMnSi6-4 1 1.8564 31CrMo12 2 1.8523 40CrMoV13-9 3 1.7361 32CrMo12 4 1.8509 41CrAlMo7 5 1.8550 34CrAlNi7-10 1 1.0764 36SMN14 2 1.0715 11SMn30 Case Hardened Steel Structural Steel 1 1.5810 18NiCr5 2 12NiCr12 3 1.6610 48CrNiMo8-8-7 4 15NiMoCr10 5 1.6657 14NiCrMo13-4 6 1.5752 15NiCr13 7 1.7380 10CrMo9-10 8 1.5622 14Ni6 9 1.6566 18NiCrMo5 10 16/20MnCr5 11 SAE 4130 12 817M40 13 ASTM A182 F9 14 1.7131 16MnCr5 15 1.6523 8620 16 8627H 17 1.7733 24CrMoV5 18 1.8070 21CrMoV5 19 1.7335 13CrMo4 20 1.5415 16Mo3 21 1.7734 15CDV16/15CrMoV6 22 1.7160 16MnCrB5 1 45SiCrMo6 2 1.5120 38MnSi4 3 1.8905 STE460 4 1.8930 STE690 Spring Steel 1 1.8159 50/51CrV4 Heat Treated Steel 1 1.7765 32CrMoV12-10 2 1.6747 30NiCrMo16-6 3 1.7035 41Cr4 4 1.7220 34CrMo4 5 1.6510 39NiCrMo3 6 1.7218 25CrMo4 7 42CrMo5-04 8 1.7225 42CrMo4 9 SAE 4340 10 1.6582 34CrNiMo6 11 1.6587 18CrNiMo7-6 12 ASTM A182 F5 13 1.6580 30CrNiMo8 14 1.8519 31CrMoV9 15 1.7223 SAE 4140 16 1.7383 11CrMo9-10 17 1.6565 40NiCrMo7 18 1.7225 709M40 19 SAE 4145 20 1.6773 36NiCrMo16 21 1.6655 30NiCrMo12 22 1.6511 36NiCrMo4 23 1.6745 826M40 24 1.7103 46Cr4 25 1.7228 50CrMO4 *Our engineering department makes the technical evaluation for the orders of the qualities not listed.

Carbon Steel Structural Steel Case Hardened Steel Carbon Steel 1 ASTMA A 105 2 1.0570 S355J2 3 ASTMA 350LF2 4 S48C 5 1.0460 P250GH 6 1.0406 C25 7 1.0401 C15 8 1.0301 C10 1 1.7338 A182F11 Free Cutting Steel 1 1.0726 35S20 1 1.0601 C60 2 1.0503 C45E 3 1.0501 C35 4 SAE 1035 *Our engineering department makes the technical evaluation for the orders of the qualities not listed. Thermal treatment: TYPES OF THERMAL TREATMENT: QT-Quench and Tempered N-Normalized A- Soft Annealed SR-Stress Relieved FP-Ferrite-Pearlite

products MECHANICAL ENGINEERING: DRILLED BAR Inner Φ 90 350 mm Outer Φ 180-550 mm LENGTH TOLERANCE max 900 mm Outer -0/+3 mm Inner + -2 mm OTHER TYPES: Roll Shaft Axles Gears Bearing housings Shaft housing Ring Processing of forgings after drawing *For all the drawings not listed, special technical evaluation is executed.

products BLOOMING MILL: ROUND SQUARE FLAT RECTANGULAR SIZE (min-max mm) Φ 80-170 80x145 120x370 60x200-100x350 100x200-160x350 LENGTH 3.000-10.000 3.000-10.000 3.000-10.000 3.000-10.000 INGOTS: ROUND SQUARE POLYGONAL SIZE (min-max mm) APPRX. WEIGHT (min-max kg) Φ 240 280-320 8-10-12-16 faces 2.000 2.850-3.500 5.000-10.250-13.000-19.000

steel in life Oil and gas Infrastructure Roads Machinery Energy Naval Avio industry Industry Social Responsibility Tosçelik Nikšić is proud of taking part in many activities, proving our approach and commitment towards social responsibility. We are aware of the fact that the Tosçelik Nikšić s part in Nikšić community s life is extremely significant, not only in economical terms but also in social terms. We have put several projects into practice for the citizens and local communities. Our intention is to be participants in everyday activities of our fellow citizens. In order to achieve that, we have made donations to support large projects subject to general public importance, such as the construction of the Olympic swimming pools and modernization of the Department of Neonatology in General Hospital Nikšić. We are proud of our established cooperation with the local government and other institutions in Nikšić Municipality, for the projects in educational, cultural and sports areas. Nikšić city and citizens can expect that Tosçelik Nikšić is and will continue to be their reliable partner and friend in the future.

Export Tosçelik Nikšić has made a significant step forward in keeping up with the trends of the global steel market, with adjustments to the production of special, high alloyed and tool steels of a higher market value. Today we export our quality steel to the main export markets all around the world. Certificates Steelmaking and Semi-Finished Products in accordance with the GL-Rules for Metallic Materials, Chapter 2. Forgings for Machine Construction and Shipbuilding n accordance with GL Rules for Metallic Materials, Chapter 2, Section 3, B Certificate of approval No. WZ 2691 HH 2 Forgings in carbon,carbon-maganese and alloy steel (maximum weight 6 tonnes). Approval is for forged bars,round to 500mm diameter and square to 470mm, in as-forged o heat treated supply condition. Certificate No: MD00 / 4508 / 0001 / 3 Steelmaking Certificate No: MD00 /4508 / 0001 / 1 Quality Assurance System in accordance with the Pressure Equipment Directive 97/23/EC, Annex I, Section 4.3 as well as AD 2000-Merkblatt W 0 as a material manufacturer for the scope of forgings and ingots of ferritic steels. Development and production of steel and steel products Certificate Registration No. 04 100 021541 Certificate No.: DGR-0036- QS-W 704/2015/MUC

CONTACT Nikšić Vuka Karadžića bb, NIKŠIĆ/MONTENEGRO Post Code: 81400 Phone: +382 040 202 900 Email: info@toscelikniksic.me purchasing@toscelikniksic.me sales@toscelikniksic.me marketing@toscelikniksic.me administration@toscelikniksic.me