Optical Data Couplers

Optical Data Couplers DAD5-8P See pages 73-74 Features: Large operating angle and sensitivity adjustment allow for easy alignment LED display of input and output status Operating Ranges:.5 m, 2.5 m Data Transfer Method: Parallel (8 discrete inputs, 8 PNP transistor outputs) LS230-DA Series See pages 78-720 Wireless data transfer over long distances Replaces slip rings and drag cables that are susceptible to noise and infleibility Parallel and serial data transfer DAD30 Series See pages 75-77 Features: Compact metal housing Visible and infrared light sources Wide operating angle version Operating Ranges: 5 m, 30 m, m Data Transfer Method: Serial ( Current Loop 20mA) LS60-DA-P Series See pages 72-723 Features: Easy setup with integrated alignment LED and sight glass LED bar display for signal strength Heated version allows operation at -3ºF (-35ºC) Operating Ranges: 80 m, 230 m Data Transfer Method: Serial ( Current Loop 20mA) Features: LED bar display of signal strength Low temperature version rated to -22ºF (-30ºC) INTERBUS versions also available Operating Ranges: 20 m, 240 m Data Transfer Method: PROFIBUS compatible See page 723-726 for Optical Data Coupler dimensions and accessories. 7

Overview Introduction PepperlFuchs optical data couplers provide wireless transfer of data communication through a modulated infrared light beam. Unlike RF-based communication, the modulated signal is immune to noise interference. Data couplers are used as a set: one to transmit the data and one to receive. They are commonly used in overhead monorail systems, mobile transport units, automated guided vehicles, and material transfer stations. Data couplers replace slip rings and drag cables that are susceptible to noise and have limited fleibility. They have a high tolerance for misalignment that frequently occurs in applications with moving equipment Modulation Technique PepperlFuchs uses frequency shift keying (FSK) to modulate the infrared light used to transfer information between the data couplers. FSK can be thought of as digital modulation. The transmitted signal is shifted between two frequencies that correspond to either logic bits 0 or. Narrow band filtering, used on the receiver side to convert the data back to logic, prevents etraneous signals from corrupting the transmitted data. The data transmission is unaffected by signal level variation. Output Interfaces PepperlFuchs offers both serial and parallel output interfaces for the data couplers. Parallel data couplers have eight discrete input and eight output signals, whereas serial data couplers require only two signals for communication. Since serial data couplers transfer data one bit at a time, they are slower than the parallel data couplers. Because of their speed, parallel data couplers are preferred for communications between short distances but increased cost and line losses make them less practical for data transmission over longer distances. Note: All optical data coupler model numbers shown are single pieces, not pairs. Applications Information echange for automated guided vehicles Optical Data Couplers In a steel mill scrap yard, optical data couplers provide wireless information echange between a crane operator s touch screen and a central controller. Unlike a previously installed RF system, the optical data coupler s operation was unaffected by signals from mobile communication devices. Main Controller An overhead monorail system is used to dip (for the purpose of cleaning) metal machine parts. The vat of cleaning solvent used is determined by the type of part being immersed. Optical data couplers transfer serial information necessary for a remote main controller to identify the products, regulate timing functions, govern motor control, etc. PLC Cleaning Solvents 72

y Photoelectric Sensors DAD5-8P Optical Data Couplers Specifications y TRANSMITTER/RECEIVER SEPARATION 0-.5 m 0-2.5 m SENSITIVITY ADJUSTMENT Yes Yes MODEL NUMBER(S) DAD5-8P DAD5-8P/35 COMMUNICATION INTERFACE OUTPUT: Transistor, Normally Open LOAD CURRENT SHORT CIRCUIT AND OVERLOAD PROTECTION REVERSE POLARITY PROTECTION 8-bit bidirectional parallel output 8-bit bidirectional parallel output (8) PNP (8) PNP 200 ma ma. (per channel) 800 ma total Yes Yes 200 ma ma. (per channel) 800 ma total DATA RATE 225 bits/sec 225 bits/sec TRANSMISSION TIME 35 ms 35 ms INPUT HIGH 8-60 VDC 8-60 VDC INPUT LOW 0-4 VDC or unwired 0-4 VDC or unwired MODULATION TYPE PPM PPM SUPPLY VOLTAGE 0-60 VDC 0-60 VDC LED(s) Yes (8)* Yes (8)* CURRENT CONSUMPTION 40 ma 40 ma STANDARDS EN 60947-5-2 EN 60947-5-2 PROTECTION (IEC) IP67 IP67 LIGHT SPOT DIAMETER m at a range of.5 m 500 mm at a range of.5 m LIGHT BEAM ANGLE ± 20º ± 8º LIGHT SOURCE Infrared LED Infrared LED AMBIENT LIGHT RESISTANCE 5,000 lu 5,000 lu TEMPERATURE RANGE WORKING -22 ºF to 40 ºF -22 ºF to 40 ºF STORAGE -22 ºF to 67 ºF -22 ºF to 67 ºF HOUSING MATERIAL Terluran Terluran Yes Yes LENS Glass Glass WEIGHT 6.0 oz 6.0 oz APPROVALS ELECTRICAL CONNECTION Terminal housing ADDITIONAL DATA See pages 723-726 *See DAD5-8P Operation for LED functions. Stocked item Typical delivery 4 weeks or less Consult factory for all other models Terminal housing Operating Characteristics Ecess Gain Offset Y [mm] Ecess Gain Offset Y [mm] 0 3 600 500 400 300 200 0 3 0 Ecess Gain vs. Sensing Range 0 2 3 4 Movement Characteristics DAD5-8P DAD5-8P 0 2 3 4 Ecess Gain vs. Sensing Range 0 2 3 4 5 Movement Characteristics 600 500 400 300 200 DAD5-8P/35 DAD5-8P/35 0 0 2 3 4 5 73

DAD5-8P Optical Data Couplers Wiring Diagrams DC Terminal Connection 2 3 4 5 6 7 8 9 0 2 4 5 6 7 8 9 20 2 22 23 24 DAD5-8P Operation ( ) () Sync output (PNP) Signal strength (PNP) D8 out (PNP) D7 out (PNP) D6 out (PNP) D5 out (PNP) D4 out (PNP) D3 out (PNP) D2 out (PNP) D out (PNP) ( ) D8 in D7 in D6 in D5 in D4 in D3 in D2 in D in Master/slave input Enable input The DAD5-8P series allows eight discrete inputs and eight discrete outputs to be transmitted bi-directionally between two DAD5 couplers via an infrared signal. For transmission, two units are required in which one unit is the designated Master and the other unit is the designated Slave. The parallel binary signals at the inputs D through D8 are converted and transmitted serially as an 8-bit string to the coupler acting as a receiver. In the receiver, the string is converted into parallel data again and applied to the outputs D through D8. PPM (Pulse Position Modulation) is used for data transmission. The entire cycle, in which both of the 8-bit words are transferred bi-directionally, one after the other and multipleed, lasts 35ms. This corresponds to a transfer rate of 350 Baud. The last data received is saved and is accessible at the output until the net changes are made. Status Indicator LEDs Receivers Transmitters Sensitivity adjustment (behind the sealing screw) 8 8 Green LEDs: Data inputs Red LEDs: Data outputs Yellow LED: Signal strength (ecess gain = ) Green LED: Power Figure The LEDs on the unit indicate the status of the device. Eight green LEDs indicate the states of inputs, and eight red LEDs indicate the states of outputs D through D8. In both cases, when the LED is on, the input or output is active. Another green LED (Power-ON) indicates if the device is connected to a supply voltage. The remaining yellow LED (RD) indicates if the device is receiving data with an ecess gain of at least one, which is sufficient for data transfer. The eight green input LEDs and eight red output LEDs are located in two separate rows, and the power LED and signal strength LED are located between these two rows (see Figure ). Inputs and Outputs Acceptable switch inputs to the DAD5-8P include dry contacts and open collector transistors, such as transistor outputs of sensors. The outputs of the DAD5-8P are PNP transistor outputs. The SYNC-output, also a PNP output, can be used as a start signal to multiple several masters. It indicates the end of the complete transmission and receiving cycle. With the falling edge of this signal, the output data is valid and new input can be read. This output can be used to launch another Master via the Enable input, which allows up to four Masters to be interconnected. The units then must be addressed via the A and A2 DIP switches below, and the slave corresponding to its respective master should have the same address. For eample, the SYNC output from the first master (with address A=0, A2=0) would be connected to the ENABLE input of the second master (with address A=0, A2=). The signal strength output (a PNP output) is active when there is sufficient ecess gain (i.e., the signal strength is acceptable). The Enable Input of a Master must be connected to V in order to operate the unit. The transmitter is deactivated if the Enable input is connected to V- or disconnected. The Enable Input of a Slave is not used. The Master/Slave input determines if a device is designated as a Master or a Slave. For transmission, two units are required in which one unit is the designated Master (Master/Slave input ON) and the other unit is the designated Slave (Master/Slave input OFF). Master h Synch Master l Synch Master in Master 2 Enable Master 2 Synch Master 2 Slave h l h Synch Slave l (only when receiving) 3 ms 3 ms 35 ms transmit receive transmit receive receive transmit 0.5ms 0.3ms transmit Controls for DAD5-8P The DAD5-8P has several additional controls for operation, including a potentiometer located on the side of the housing, and three DIP switches located inside the housing. The potentiometer controls the distance the infrared beam travels. This adjustment is helpful in eliminating cross talk between data couplers caused by stray infrared signals. (In multiple unit applications, cross talk may occur due to the wide offset angle of the transmission beam.) DIP switch functions are described below: A: determines the address of a data coupler pair. A master/slave pair must be set to the same address in order to allow data transfer. A2: determines the address of a data coupler pair. A master/slave pair must be set to the same address in order to allow data transfer. A3: not used. A4: determines what happens if the light beam between the two halves of the data coupler is broken. If the switch is OFF, then the data outputs are turned off in the event of a beam obstruction. If the switch is ON, then the most recently received data is held in the outputs in the event of a beam obstruction. receive 74

y Photoelectric Sensors DAD30 Optical Data Couplers Specifications TRANSMITTER/RECEIVER SEPARATION 0-5 m 0-30 m 0-30 m MODEL NUMBER(S) DAD30-W DAD30 DAD30-RT COMMUNICATION INTERFACES REVERSE POLARITY PROTECTION Yes (33 VDC ma.) Yes (33 VDC ma.) Yes (33 VDC ma.) TRANSMISSION RATE 0-9.2 kbits/s 0-9.2 kbits/s 0-9.2 kbits/s TRANSMISSION TIME 40 µs 40 µs 40 µs MODULATION TYPE FSK FSK FSK CARRIER FREQUENCY F = 83 khz, F2 = 8 khz F = 83 khz, F2 = 8 khz F = 83 khz, F2 = 8 khz SUPPLY VOLTAGE 8-30 VDC 8-30 VDC 8-30 VDC LED(s) Yes (2)* Yes (2)* Yes (2)* CURRENT CONSUMPTION 200 ma 200 ma 200 ma STANDARDS EN 60947-5-2 EN 60947-5-2 EN 60947-5-2 PROTECTION (IEC) IP65 IP65 IP65 LIGHT SPOT DIAMETER 4.2 m at a range of 5 m 500 mm at a range of 30 m 500 mm at a range of 30 m LIGHT BEAM ANGLE 6º transmitter/6º receiver º transmitter/5º receiver º transmitter/5º receiver LIGHT SOURCE Infrared LED Infrared LED Visible red LED AMBIENT LIGHT RESISTANCE 30,000 lu 30,000 lu 30,000 lu TEMPERATURE RANGE WORKING -4 ºF to 40 ºF -4 ºF to 40 ºF -4 ºF to 40 ºF STORAGE -4 ºF to 67 ºF -4 ºF to 67 ºF -4 ºF to 67 ºF HOUSING MATERIAL Aluminum Aluminum Aluminum LENS Glass Plastic Plastic WEIGHT 7.6 oz 7.6 oz 7.6 oz APPROVALS ELECTRICAL CONNECTION 25-pin male D-sub connector 25-pin male D-sub connector ADDITIONAL DATA See pages 723-726 25-pin male D-sub connector *See dimensional drawings for LED functions. Stocked item Typical delivery 4 weeks or less Consult factory for all other models Operating Characteristics Ecess Gain Ecess Gain vs. Sensing Range DAD30 0 0 3 0 0 20 30 40 50 Offset Y [mm] 450 400 350 300 250 200 50 Movement Characteristics 50 0 0 5 0 5 20 25 30 35 DAD30 75

DAD30 Optical Data Couplers Specifications TRANSMITTER/RECEIVER SEPARATION 0-m 0-m MODEL NUMBER(S) DAD30/35 DAD30-RT/35 COMMUNICATION INTERFACES REVERSE POLARITY PROTECTION Yes (33 VDC ma.) Yes (33 VDC ma.) TRANSMISSION RATE 0-9.2 kbits/s 0-9.2 kbits/s TRANSMISSION TIME 40 µs 40 µs MODULATION TYPE FSK FSK CARRIER FREQUENCY F = 83 khz, F2 = 8 khz F = 83 khz, F2 = 8 khz SUPPLY VOLTAGE 8-30 VDC 8-30 VDC LED(s) Yes (2)* Yes (2)* CURRENT CONSUMPTION 200 ma 200 ma STANDARDS EN 60947-5-2 EN 60947-5-2 PROTECTION (IEC) IP65 IP65 LIGHT SPOT DIAMETER.8 m at a range of m.8 m at a range of m LIGHT BEAM ANGLE º transmitter/5º receiver º transmitter/5º receiver LIGHT SOURCE Infrared LED Visible red LED AMBIENT LIGHT RESISTANCE 30,000 lu 30,000 lu TEMPERATURE RANGE WORKING -4 ºF to 40 ºF -4 ºF to 40 ºF STORAGE -4 ºF to 67 ºF -4 ºF to 67 ºF HOUSING MATERIAL Aluminum Aluminum LENS Glass Glass WEIGHT 7.6 oz 7.6 oz APPROVALS ELECTRICAL CONNECTION 25-pin male D-sub connector ADDITIONAL DATA See pages 723-726 25-pin male D-sub connector Wiring Diagrams DC 25-pin D-Sub Connector Note: Wiring diagrams show quick disconnect pin numbers. Male Receptacle End View 2 RX232 3 TX232 6 Alarm 7 9 0 RX-DIS 2 Alarm 2 3 RX-DIS/TTL 4 RX-P 5 RX-N 6 TX-P 7 TX-N 8 CL-IN 9 CL-IN- 2 CL-OUT- 22 TX-DIS 25 CL-OUT RS-232 input RS-232 output Signal strength output (PNP) ( ) Analog signal strength output* Data blanking input () Signal strength output 2 (PNP) RS-422 data switch input RS-422 (B-input) RS-422 (A-input) RS-422 (B-output) RS-422 (A-output) Current loop input Current loop input Current loop output Transmitter deactivation Current loop output *PIN 9: Analog Output.8VDC to 5.8VDC (0mA ma) 25 *See dimensional drawings for LED functions. Stocked item Typical delivery 4 weeks or less Consult factory for all other models Active/Passive Mode for 20mA CL Interface Active Passive 20 ma 8 S8 8 9 20 ma 2 57 25 Controller Optical data coupler, passive Figure 76

DAD30 Optical Data Couplers DAD30 Operation The DAD30 series allows full-duple serial data transfer for transmission rates up to 9.2kBaud and ranges up to meters. If two full-duple routes are to be used in parallel, one pair should have an infrared light source and the other pair should have a visible red light source. The serial data is transferred from the transmitter to the receiver without using an intermediate protocol. Status Indicator LEDs The DAD30 series has a two-color LED. When the LED is red, the device is receiving data at an ecess gain of at least one. The green LED indicates it is receiving data at an ecess gain of at least three. The higher the ecess gain of the data transmission, the stronger the signal. An additional red LED indicates if the Data Blanking Input (described below) is active. Inputs and Outputs Signal Strength Output # (Pin 6) PNP output, shortcircuit proof, ma, 30VDC. When active, this output indicates there is sufficient ecess gain to allow data transfer. Analog Signal Strength Output (Pin 9).8VDC to 5.8VDC (0mA maimum current) which indicates the ecess gain for alignment purposes. At 2.5VDC, an ecess gain of at least one is achieved, and at 4.2VDC, an ecess gain of at least three is achieved. Data Blanking Input (Pin 0) Applying 4-30VDC to this input causes all receiver outputs to be turned off on the opposite coupler. This does not deactivate the couplers, but rather simulates a logic 0 on the opposite side. Signal Strength Output #2 (Pin 2) PNP output, shortcircuit proof, ma, 30VDC. When active, this output indicates there is three times sufficient ecess gain to allow data transfer. RS-422 Data Switch Input (Pin 3) Attaching V- or ground to this input switches off the RS-422 mode line driver (pins 6 and 7), allowing only data to be transmitted by RS-422 but not to be received. This function is needed if several data transmissions use the same data line (multidrop). The normal mode (in which Pin 3 is not connected) allows an internal pull-up resistor to apply 5VDC to this pin and activate the line driver for RS-422. Transmitter Deactivation (Pin 22) Applying V deactivates the transmitter. All other outputs relate directly to one of the three interface types that can be used for the DAD30 series: RS-232, RS- 422, and CL20mA. When the light beam between the transmitter and receiver is broken, the receiver side goes into pause status. This status is logic high for non-inverted data lines. Controls for DAD30 The DAD30 series has eight DIP switches, which are located inside the housing. These switches should be set as follows: S: Carrier Frequency Setting. To allow one full duple route (two couplers), the transmitter and receiver must be set at different frequencies. That is, one device must be set at frequency F and the other device at F2. ON = transmitter F, receiver F2 OFF = transmitter F2, receiver F S2: Inversion of the Transmitter Signal. ON = transmitter input signal is inverted OFF = transmitter input signal is not inverted S3: Inversion of the Receiver Signal. ON = receiver output signal is inverted OFF = receiver output signal is inverted Caution: Only one of switches S4, S5, and S6 should be turned on. S4: 20mA CL (Current Loop) Interface. ON = 20mA CL interface active OFF = 20mA CL interface not active The Logic 0 is defined as 0mA, and logic is defined as 20mA. The 20mA CL interface creates a 20mA current loop between the data coupler and a serial device. Each loop is required to have a current source, whether the current source is at the optical data coupler end or the serial device end. The 20mA CL interface can transfer data over cable lengths of up to 3,280 feet (km). S5: RS422 Interface ON = RS422 interface active OFF = RS422 interface not active Serial voltage interface suitable for transmission on up to 500 meter cable length. Logic 0 is defined as 2 to 5VDC, and logic is defined as 2 to 5VDC. S6: RS232 Interface ON = RS232 interface active OFF = RS232 interface not active Serial voltage interface suitable for up 20 meter cable length. Logic 0 is defined as 3 to 5VDC, and logic is defined as 3 to 5VDC. S7: Only used for 20mA CL interface ON = Input interface is active OFF = Input interface is passive S8: Only used for 20mA CL interface ON = Output interface is active OFF = Output interface is passive The active mode for the 20mA CL interface activates a current source in the DAD30 unit itself. The passive mode for the 20mA CL interface indicates that a current source must be applied eternally and is not active in the DAD30 unit. Please see Figure on previous page. 77

y Photoelectric Sensors LS230-DA Optical Data Couplers Specifications TRANSMITTER/RECEIVER SEPARATION 0-80 m 0-230 m 0-230 m MODEL NUMBER(S) LS230-DA-RT LS230-DA LS230-DA-GUF COMMUNICATION INTERFACES TRANSMISSION RATE 0-9.2 kbits/s 0-9.2 kbits/s 0-9.2 kbits/s TRANSMISSION TIME 40 µs 40 µs 40 µs MODULATION TYPE FSK FSK FSK CARRIER FREQUENCY F = 83 khz, F2 = 8 khz F = 83 khz, F2 = 8 khz F = 83 khz, F2 = 8 khz SUPPLY VOLTAGE 8-30 VDC 8-30 VDC 8-30 VDC LED(s) Yes (8)* Yes (8)* Yes (8)* CURRENT CONSUMPTION 250 ma 250 ma 0 ma STANDARDS EN 60947-5-2 EN 60947-5-2 EN 60947-5-2 PROTECTION (IEC) IP65 IP65 IP65 LIGHT SPOT DIAMETER 6.3 m at a range of 80 m 8 m at a range of 230 m 8 m at a range of 230 m LIGHT BEAM ANGLE 2º transmitter/5º receiver 2º transmitter/5º receiver 2º transmitter/5º receiver LIGHT SOURCE Visible red LED Infrared LED Infrared LED AMBIENT LIGHT RESISTANCE 3,000 lu 3,000 lu 3,000 lu TEMPERATURE RANGE WORKING -4 ºF to 22 ºF -4 ºF to 22 ºF -3 ºF to 22 ºF STORAGE -4 ºF to 67 ºF -4 ºF to 67 ºF -4 ºF to 67 ºF HOUSING MATERIAL Aluminum Aluminum Aluminum LENS Plastic Plastic Plastic WEIGHT 56.4 oz 56.4 oz 56.4 oz APPROVALS ELECTRICAL CONNECTION Terminal housing Terminal housing Terminal housing ADDITIONAL DATA See pages 723-726 *See LS230-DA Operation for LED functions. with heated housing Stocked item Typical delivery 4 weeks or less Consult factory for all other models Operating Characteristics Ecess Gain Ecess Gain vs. Sensing Range LS230-DA 00 0 0 3 0 200 300 400 Offset Y [m] 4.5 4.0 3.5 3.0 2.5 2.0.5 Movement Characteristics LS230-DA.0 0.5 0 0 50 50 200 250 78

LS230-DA Optical Data Couplers Wiring Diagrams DC Terminal Connection RX-P 2 RX-N 3 GNDI 4 TX-P 5 TX-N 6 GNDI 7 RX-DIS 8 RX232 9 TX232 0 CL-IN CL-IN- 2 CL-OUT 3 CL-OUT- 4 TX-DIS 5 6 9 20 TX-DIS 2 22 23 24 RS-422 (B-input) RS-422 (A-input) Data ground RS-422 (B-output) RS-422 (A-output) Data ground Receiver deactivation input TTL RS-232 input RS-232 output Current loop input Current loop input Current loop output Current loop output Transmitter deactivation input TTL Signal strength output (PNP) Signal strength output 2 (PNP) Note: RS-232 inputs connect to transmitter of device, and RS-232 outputs connect to receiver of device. Analog signal strength output (to V-) Transmitter deactivation input () () ( ) ( ) LS230-DA Operation The LS230-DA series allows full-duple serial data transfer for transmission rates up to 9.2kBaud and ranges up to 230 meters. If two full-duple routes are to be used in parallel, one pair should have an infrared light source and the other pair should have a visible red light source. The serial data is transferred from the transmitter to the receiver without using an intermediate protocol. Status Indicator LEDs The LS230-DA has eight LEDs for operation and alignment indication (see figure at right). The lower row of LEDs closest to the sight glass is a series of three color LEDs used for alignment. The red LED in Yellow: Receiver data flow Green: Transmitter data flow Green: Signal strength (ecess gain = 3) Sight glass Red: Signal strength (ecess gain = ) Yellow (4): Signal strength this row indicates an ecess gain of one, or the minimum signal strength to allow data transfer. To aid in alignment, the four yellow LEDs net to the red one indicate increasing signal strength (i.e., all four yellow LEDs on indicates a stronger signal than just two LEDs being on). The green LED also on this row indicates an ecess gain of at least three. The two LEDs on the upper row indicate active data flow, with the green LED indicating data is transmitted and the yellow LED indicating data is received. A telescopic sight glass on the top of the unit net to the LEDs and a visible red LED on the front of the housing aid in alignment. The visible red alignment aid flashes after the unit is powered and stops after the signal strength has increased to the minimum required value. The flashing LED and sight glass allow the opposite data coupler to be easily located and aligned for the best data transmission. Inputs and Outputs Receiver Deactivation Input TTL-compatible (Terminal 7) Receiver deactivated for RS-485 output when (symbol for </=) 0.5VDC is applied. (Vo=5VDC, Ri=4.7kW) Transmitter Deactivation Input TTL-compatible (Terminal 4) Transmitter deactivated when 0-2VDC is applied. (Vo=5VDC, Ri=4.7kW) Signal Strength Output # (Terminal 5) PNP output, short-circuit proof, ma, 30VDC. When active, this output indicates there is sufficient ecess gain to allow data transfer. Signal Strength Output #2 (Terminal 6) PNP output, short-circuit proof, ma, 30VDC. When active, this output indicates there is three times sufficient ecess gain to allow data transfer. Analog Signal Strength Output (Terminal 9) 2.5VDC to 6VDC (0mA maimum current) which indicates the ecess gain for alignment purposes. At 3.5VDC, an ecess gain of at least one is achieved, and at 5.0VDC, an ecess gain of at least three is achieved. Transmitter Deactivation Input (Terminal 20) Transmitter deactivated when 4VDC to 30VDC (6mA maimum current) is applied. When the light beam between the transmitter and receiver is obstructed, the receiver side goes into pause status. This status is logic high for non-inverted data lines. 24 23 22 2 20 9 8 7 6 5 4 3 2 0 9 8 7 6 5 4 3 2 Controls for LS230-DA The LS230-DA series has eight DIP switches, which are located inside the housing. These switches should be set as follows: S: Carrier Frequency Setting. To avoid mutual interference, the transmitter of one device is set at F carrier frequency (which sets the receiver in the same ON OFF 8 7 6 5 4 3 2 79

LS230-DA Optical Data Couplers device at F2 frequency) and the transmitter of the opposite unit is set at F2 frequency (which sets the receiver in the same device at F frequency). ON = transmitter F, receiver F2 OFF = transmitter F2, receiver F Caution: Only one of switches S2, S3, and S4 should be turned on. S2: 20mA CL (Current Loop) Interface. ON = 20mA CL interface active OFF = 20mA CL interface not active The 20mA CL interface creates a 20mA current loop between the data coupler and a serial device. Each loop is required to have a current source, whether the current source is at the optical data coupler end or the serial device end. The Logic 0 is defined as 0mA, and logic is defined as 20mA for the 20mA CL interface, and it can transfer data over cable lengths of up to 3,280 feet (km). S3: RS232 Interface ON = RS232 interface active OFF = RS232 interface not active Serial voltage interface suitable for up 65 feet (20 m) cable length. Logic 0 is defined as 3 to 5VDC, and logic is defined as 3 to 5VDC, and it references a common ground. S4: RS422 Interface ON = RS422 interface active OFF = RS422 interface not active Serial voltage interface suitable for transmission on up to 4,92 feet (.5 km) cable length. Logic 0 is defined as 2 to 5VDC, and logic is defined as 2 to 5VDC. S5: Inversion of the transmitter signal. ON = transmitter input signal is inverted OFF = transmitter input signal is not inverted S6: Inversion of the receiver signal. ON = receiver output signal is inverted OFF = receiver output signal is not inverted S7: Only used for 20mA CL interface ON = Input interface is active OFF = Input interface is passive S8: Only used for 20mA CL interface ON = Output interface is active OFF = Output interface is passive The active mode for the 20mA CL interface activates a current source in the LS230-DA unit itself. The passive mode for the 20mA CL interface indicates that a current source must be applied eternally and is not active in the LS230-DA unit. Please see figure below. Only one of the communication units (the optical data coupler or the controller) can be active at the same time. Active/Passive Mode for 20mA CL Interface 20 ma 20 ma Active 8 9 Passive 8 2 25 57 S8 Controller Optical data coupler, passive Figure 720

y y Photoelectric Sensors LS60-DA-P Optical Data Couplers Specifications TRANSMITTER/RECEIVER SEPARATION 0-20 m 0-20 m 0-240 m MODEL NUMBER(S) LS60-DA-P/F LS60-DA-P/F/46 LS60-DA-P/F/35 LS60-DA-P/F2 LS60-DA-P/F2/46 LS60-DA-P/F2/35 COMMUNICATION INTERFACES PROFIBUS PROFIBUS PROFIBUS TRANSMISSION RATE 93.75-500 kbits/s, adjustable 93.75-500 kbits/s, adjustable 93.75-500 kbits/s, adjustable MODULATION TYPE FSK FSK FSK CARRIER FREQUENCY /F 8.25 MHz 8.25 MHz 8.25 MHz /F2 2.5 MHz 2.5 MHz 2.5 MHz SUPPLY VOLTAGE 8-30VDC 8-30VDC 8-30VDC LED(s) Various (yellow, red, and green)* Various (yellow, red, and green)* Various (yellow, red, and green)* CURRENT CONSUMPTION 200 ma 200 ma 200 ma STANDARDS EN 60947-5-2, EN 60-6-2 EN 60947-5-2, EN 60-6-2 EN 60947-5-2, EN 60-6-2 PROTECTION (IEC) IP65 IP65 IP65 LIGHT SPOT DIAMETER 2 m at a range of m 2 m at a range of m 2 m at a range of m LIGHT BEAM ANGLE.º.º.º LIGHT SOURCE Infrared LED Infrared LED Infrared LED AMBIENT LIGHT RESISTANCE < 0,000 lu < 0,000 lu < 0,000 lu TEMPERATURE RANGE WORKING 4 ºF to 22 ºF -22 ºF to 22 ºF for use in low humidity 4 ºF to 22 ºF STORAGE -4 ºF to 58 ºF -22 ºF to 58 ºF -4 ºF to 58 ºF HOUSING MATERIAL ABS/PC ABS/PC ABS/PC LENS Plastic Plastic Plastic WEIGHT 24.7 oz 24.7 oz 24.7 oz APPROVALS ELECTRICAL CONNECTION V5 female, V5 male, and V male connector V5 female, V5 male, and V male connector ADDITIONAL DATA See pages 723-726 V5 female, V5 male, and V male connector *See LS60-DA-P Operation for LED functions. Stocked item Typical delivery 4 weeks or less Consult factory for all other models Operating Characteristics Offset Y [mm] 400 200 0 800 600 400 200 Movement Characteristics LS60-DA 0 0 20 40 60 80 20 Offset Y [mm] 2000 600 200 800 400 Movement Characteristics LS60-DA.../35 0 0 50 50 200 250 300 72

LS60-DA-P Optical Data Couplers Wiring Diagrams DC V5 Type Quick Disconnect Note: Wiring diagrams show quick disconnect pin numbers. Bus In Connector 2 White 4 Black 5 Gray Bus Out/Termination V Type Brown 2 White 3 Blue 4 Black 5 Gray Power Connector Brown 2 White 3 Blue 4 Black R/T-N R/T-P Shield () Keylock input ( ) Alarm output (PNP) LS60-DA-P Operation B-Coded Male Receptacle End View 4 5 3 2 A-Coded Male Receptacle End View Black Blue 4 3 2 White Gray Black White Brown R/T-P Shield R/T-N B-Coded Female Receptacle End View Blue DGND VP Black R/T-P R/T-N 3 5 4 Gray DGND Shield 2 R/T-P Brown VP Shield White R/T-N Alarm output (PNP) ( ) Keylock input The LS60-DA-P series allows bi-directional serial data transfer for PROFIBUS systems with transmission rates up to.5mbd and ranges over 200 meters. An LS60-DA-P with an average frequency of F and an LS60-DA-P with an average frequency of F2 are required for data transfer. (See Figure.) The data transmission is carried out by means of modulated infrared light in both directions. Figure LS60-.../F F For alignment ease, each LS60-DA-P includes a visible red LED which is seen between the transmitter and receiver lenses on the housing front and is visible from long distances. The LED flashes when the LS60 is not aligned, but the flashing frequency is reduced as it detects a signal from another LS60. When the alignment aid turns off completely, good alignment and good ecess gain have been achieved. For fine-tuning the alignment, the front panel of the LS60 includes an LED bar graph display of signal strength.the eight LEDs shown under "Signal" on the front panel accomplish this per Figure 2. F2 () LS60-.../F2 State Weak signal Adequate ecess gain Good ecess gain Transmission Obstructed Open Open with ecess gain Alignment LED Fast flashing Slow flashing Off Signal LEDs Red area Yellow area Green area Figure 2 A green PWR Led on the front panel of the LS60 illuminates when the unit is powered. The yellow RX LED and green TX LED illuminate if the bus is active. The ERR LED can illuminate if there is an error, such as incorrect baudrate, in the set-up. LS60-DA-P employs Telegram Verification Technology (TVT) to prevent bus errors that can occur when the light beam is interrupted. TVT stops the transfer of invalid transfers by a bit by bit data check. It is possible to deactivate TVT in order to obtain protocol-free data transfer, which is suitable RS-485 transfer (which has different timing conditions than PROFIBUS). Data transfer rate and TVT are selected by the two pushbuttons on the front panel of the LS60. To change either parameter, push and hold both and keys. Release both keys when the LED corresponding to the datarate begins flashing. This is parameterization mode. Press the key to jump to the net datarate setting. Press and hold the key to accept the new datarate and eit paramerization mode. Because of PROFIBUS standards, the datarate of 375 kbaud and TVT mode are mutually eclusive. To deactivate TVT, enter parameterization mode as described above, and jump to the TVT LED with the key. Then use the key to toggle between TVT active and TVT non-active modes. When the TVT LED flashes brighter, TVT is active. When the LED flashes dimmer, TVT is inactive. Leave the LED in the desired mode, and the LS60 automatically eits parameterization mode in a few seconds. All settings are stored when power is disconnected from the unit. If a LS60-DA-P is located at the end of a bus topology, a bus termination is required. An eternal standard termination resistor should be connected to the "Bus Out/ Termination" connector. The LS60-DA-P includes an alarm output. This PNP output turns ON for inadequate ecess gain (weak signal), which could be due to poor alignment, ecess lens contamination, or ecessive distance between the two 722

LS60-DA-P Optical Data Couplers units. The LS60 also includes a keylock input which disables both pushbuttons. When this input is jumpered to (-) of the supply, the keypad is deactivated. Full programming details are in an instruction manual included with the LS60-DA-P. Dimensions (mm) DAD5-8P.7 76 sensitivity adjustment 2 5 34 4.3 40.2 5.5 56 24 45 20. LEDs 4.3 5.5 65 M6 4.2 5.8 DAD30 View without mating connector 64 36 M4 (2) 25-pin D-sub mating connector Transmitter 36.4 Receiver 25 20 38 50 25 Receiver Pg 7.5 56 Transmitter 6 3 50 Bi-Color LED Red: Adequate ecess gain Green: Good ecess gain LED Red: Data blanking input active 723

Dimensions (mm) LS230 6 6 6 LS60 Transmitter lenses 70 Telescopic sight glass 3 receiver lens 54.5 5.5 Pg 9 T R T 2 25.5 54.5 23 56 23 35 3.5 Alignment aid 8 33 LED window (number of LEDs varies for each series) 6 6 36 62 97.5 90 8 70 7 Bus IN Connector M2, 5-pin Bus OUT/Termination Socket M2, 5-pin Power Connector M2, 4-pin 724

Accessories (Dimensions in mm) Mounting Bracket Model OMH-DAD0 for DAD5-8-P series. 25 0 62 5.5 (4) 76 7.5 24 65 7.40. (2) 45 Mounting Bracket Model OMH-LS60-0 for LS60 series. Allows fine adjustments in vertical and horizontal aes. LS60 quickly and securely mounts to bracket by spring clamp. 266 46 2.5 65 Mounting Bracket Model OMH-LS230-DA included with LS230 and LS600 optical data couplers, shown below. 93 230 33 44 Vertical movement adjustment ø8.2 (2) 30 26 44 200 8.5 80 Horizontal movement adjustment See pages 803-854 for cordsets See pages 855-896 for additional accessories 725