Fitting and Fixing Instructions 44mm Sliding Folding Patio Doorsets (Reversible) IMPORTNT You should have already received a copy of the Sliding Folding Pre-Installation Information leaflet. This can be downloaded from www.jeld-wen.co.uk if required. Part M primary access compliance is only achieved if all doors leaves are opened and is dependant on the installation detail used. If in doubt consult your building designer. ll loads are taken on the head track (to ensure smooth, light operation and long life) thereby avoiding troublesome bottom track loading prone to dirt and restriction. Prior to installing this doorset, inspect for damage and do not proceed to fit if any noticeable damage or defect is evident. This doorset should be stored in a dry flat location before installation. CUTION SFETY: This product needs to be installed by a competent tradesperson with assistance. Two people are required to carry out the installation, as some components are heavy. The outer frame requires fixing to the supporting structure above the opening. The Lintel MUST be capable of carrying the load of the doorset in all conditions. If in doubt check with a structural engineer. Tools and Equipment Required: 1. Drills DI 2.5mm, 3mm & 8mm (wood), 4mm (steel), 7m & 8mm (masonry) 2. External Grade Silicon Sealant 3. Posidrive Screwdriver www.lpdnuvu.co.uk LPD/SSETS/44mmFSD INSTRUCTIONS REV
Fitting and Fixing Instructions Sliding Folding Patio Doorset Introduction To enable the arrangement of doors of the Sliding Folding Patio Doorset to operate either from the left or right certain operations that determine the handing of a door leaf will need to be undertaken on site. The stiles of the door leaves will need to be pilot drilled to suit the arrangement of the hinges and holes to receive the lock cylinder and the bottom fixing screw of the handle set will need to be added to the mortise in the stile of the locking door leaf. Information showing the position of the hinges and the preparation to the lock mortise are given in these instructions. Prior to receipt of the doorset you should have received an advanced information sheet advising you of the need to check that a suitable structure has been prepared to which the head track of the doorset can be fixed and that will be able to support the additional loads imposed by the door leaves. This leaflet can be down loaded from www.jeld-wen.co.uk Index: Index: 1 Frame Fixing Pack. 2 Structural opening 3 Preparing the sill for assembly 4 Frame assembly 5 Fixing the frame into the structural opening 6 Preparing the doors to receive the hinges 7 - Fitting the multipoint lock 8 Preparing for multipoint lock keeps. 9 - Fitting the carrier and pivot hinges 10 Hanging the doors 11 Fitting the keeps and blanking plates 12 Fitting the handles and lock cylinder 13 djusting the doors 14 fitting the ventilator 15 Finishing and maintenance 16 Guarantees 17 JELD-WEN product registration form 1. Frame Fixing Pack 54 3.5x37 CSK Pozidrive Twinhead Woodscrew 14 7mm Brown Masonry Plugs 18 5x80 self drilling screw CSK Pozidrive 10 8x100 Nylon Frame nchor 8 5x90 CSK Pozidrive Woodscrew 6 3.5x25 PN Pozidrive Woodscrew 10 Brown M6 push-in cover 10 White M6 push-in cover 14 147x17 Tie Plate 20 100x24 Wedge Packer (1 to 4mm) 46 100x24 Flat Packer (3mm) 64 100x24 Flat Packer (1mm) The number of components in the frame fixing pack suit the installation of a 4.2m wide doorset. For other widths there will be excess fittings. 2. Structural Opening To ensure correct operation of the Sliding Folding Patio Doorset it is necessary for the top track to be fixed to a suitable structure that is capable of supporting the loads imposed by the doors, glazing and hardware. The Pre-Installation Information Sheet, that you should have already received, gives information relating to these loads. Door Height + 10mm Brickwork opening Width = Door Width + 10mm Diagonal Tolerance = +/- 5mm
w nchor ver ver er er from the left or right certain e. mm) hinges and holes to receive the lock rtise mm) in the stile of the locking door are given in these instructions. advising you of the need to check that xed and that will be able to support www.jeld-wen.co.uk k g for assembly pening rs ready to receive the hinges point lock and pivot hinges ot hinge rs and blanking plates es and lock cylinder ors bolts tor intenance ct registration form *Width and height are actual frame sizes Module Size Frame Width* Frame Height* The four assemblies that together form the frame of 1800mm 1795mm 2095mm the Sliding Folding Patio Doorset are fixed together 2100mm 2095mm 2095mm using the 8 No. 5 x 90 woodscrews and the gaskets. 2400mm 2395mm 2095mm pply silicone gasketssealant to: to: - -eachend each end of of the the head head assembly 3000mm 2995mm 2095mm assembly - either side of the tennon at the mill end of each 3600mm 3595mm 2095mm - either side of the tennon at the mill end of each jamb assembly jamb assembly 4200mm 4195mm 2095mm - each end of the stops of each jamb assembly - each end of the stops of each jamb assembly It is recommended that that the the opening opening into into which which the Screw fix the jamb assembly to the head assembly the Sliding Sliding Folding Folding Patio Patio Doorset Doorset is to beis installed to be installed is is with 2no 5x90mm woodscrews in each end. 10mm 10mm larger larger in both in both height height and and width width than the than overall the overall doorset sizes that are given in the table. Locate the tenon at the sill end of the jamb assembly doorset sizes that are given in the table. Locate into the the channel tenon in at the sill assembly end of the and jamb screw-fix assembly The horizontal and vertical surfaces should be with 2 No. 5 x 90 woodscrews. checked with a spirit level and the diagonals of the Check that the corners of the frame are square and opening should be within 44mm 5mm FOLDING of each SLIDING other. PTIO FITTING & FIXING GUIDELINES 3 that the diagonals of the frame measure to within 5mm of each other. 3. Preparing the Sill for 5mm of each other. 2 Structural Opening ssembly PriorTo toensure assembling correct operation theof frame the Sliding prepare Folding each Structural Opening component Patio Doorset for it is installation necessary for the by top drilling track to as be fixed to a suitable structure that is capable of described supporting below; the loads imposed by the doors, glazing and hardware. The Pre-Installation Information Sill assembly Sheet, that you should have already received, gives If Sill the assembly information aluminium relating section to these loads. and timber part of the sill are If the aluminum section and timber part of the sill are It is recommended that the opening into which follows; not pre-assembled the Sliding apply Folding a bead Patio they Doorset of should silicon is to be installed be to fixed the rebate together in as the top follows; of is 10mm the larger apply timber in both a bead part height of(as and width silicon shown) than the to push rebate the intimber overall doorset sizes that are given in the table. the part top of into the the timber aluminium part (as part shown) so that push it is the fully timber home. part into the Module aluminium Size Frame part Width* so that Frame itheight* is fully home. Pilot drill, 1800mm 2.5 x 25mm 1795mm through2095mm the three fixing holes in the underside 2100mm of 2095mm the aluminium 2095mmpart fix, from the 2400mm 2395mm 2095mm underside, using 3No. 3.5 x 25 pan head screws. Pilot Drilling 3000mm For 2995mm Tie Plates 2095mm Pilot Drilling 3600mm For3595mm Tie Plates2095mm 4200mm 4195mm 2095mm In preparation for the sill fixings pilot drill 2.5 x 25mm aluminium into the underside and into of the thetimber, sill assembly, at the positions through the aluminium 3 Preparing and intothe thesill timber, for at ssembly the positions shown in the frame fixings diagram, 100mm, 250mm and 400mm from each end then at not more than 400mm centres in between. Prior to assembling the frame prepare each component for installation by drilling as described below. ( ) *Width and Height are actual frame sizes. 4. Frame ssembly Brickwork opening width = Frame Width +10mm Diagonal Tolerance = +/- 5mm Note: pply a bead of silicon to the full length of the timber part (as shown) push the timber part onto the aluminium part so that it is fully home. Tie Plates Screws (3.5x25mm pan head) luminium Section x1 Frame Height +10mm a Head Head If they do not, loosen the screws at the joints, adjust the frame then retighten the joints. Secure the Tie plates to the underside of the frame using the 3.5 x 37 woodscrews at the positions prepared with pilot holes. Ensure the tie plates are fixed through both the aluminium and timber profiles. Sill Sill Silicon Timber Section x1 b Note: Pilot Drill 2.5 x 25mm into underside of sill assembly, through the aluminium and into the timber, at positions 100mm, 250mm and 400mm from each end, then at no more than 400mm centres in between.
Fitting and Fixing Instructions Sliding Folding Doorset ssembling the top track 5. Fixing Frame in Opening Instructions for Right opening 175 Fixing to lintol lintel fix through each pre-drilled position in the head track in the head track Fixing to reveal position one fixing 175mm from head and sill with additional fixings at not more than 450mm spacing in between Remove the two transportation 6a screws to release the aluminium top track from Installing the frame head. top track for 3R, 3R/1L, 5R & 5R/1L Handy Tip! 7a Slide the intermediate carrier wheels into the track. 175 100 250 400 250 400 100 B 6a 8a Slide plastic top pivot into the track ssembling the top track Installing top track for 3L, 3L/1R, 5L & 5L/1R Instructions for Left opening Re-secure the top track to the frame head using 9a the two transportation screws only at this stage. Important - The track access slot is on the right Fixing to threshold Fixing to using threshold 3.5x37 twin head posidrive woodscrews. position fixings at 100mm, 250mm and 400mm from each jamb with additional fixings at not more than 400mm centres in between 6b Remove the two transportation screws to release the aluminium top track from the frame head. Pre-drilling Slide the intermediate Once the position 7b of the frame carrier is wheels correct, into pre-drill the the track. 8b Remove the frame head, from this position, to allow Offer the frame into the structural opening and adjust its position to ensure that the fixing holes in the head track are in the correct position to match the supporting structure (i.e. in the centre of the external Slide flange plastic of atop lintel) pivot Re-secure the top track to the frame head using into the track 9b the two transportation screws only at this stage. Important - The track access slot is on the left 7b Slide the intermediate 6 Tri-Fold Patio Door Set carrier wheels into the track.
Locating the Frame When the position of the frame is correct place 5mm of packing above each jamb between packers are tight. (See diagram below) Fixing Jambs Fixing the Sill Fixing the Head DO NOT FULLY TIGHTEN T THIS STGE. the head and the lintel approx 50mm in from each end of the head as shown below DO NOT OVERTIGHTEN. 5mm 5mm Diagonal Tolerance = +/- 5mm
Fitting and Fixing Instructions Sliding Folding Patio Doorset 6. Hinge positions 6. Hinge positions The Fitting diagrams and show Fixing door Instructions leaf edges with the Please refer to the plan view and check the door relevant hinge positions. Where doors are hinged edge match their position on the plan. Sliding Folding Patio Doorset together, door edges are all correctly identified In case of query, please telephone 01664 Door 1, Door 2 etc, but in some cases their 503453 and ask for Technical ssistance, 6. positions Hinge are reversed positions from their correct Sliding Folding Patio Doors. positions, eg in the 3L & 3R, the 1L3R & 3L1R The drawings, diagrams Door show 1 and door Door leaf 2edges are transposed. with the Please JELD-WEN refer UK to the Ltdplan apologises view andfor check this error the door relevant The hinge positions. Where doors are hinged edge match their position on the plan. Table planof views door of the patterns doors and line of track are which is urgently being corrected. together, correct, as door areedges No theof positions doors arereq all correctly of singleidentified door In case of query, please telephone 01664 Door edges, 1, ie Door those 2 etc, notb but hinged Csome to other Dcases doors. their 503453 and ask for Technical ssistance, positions are1reversed 1 from1 their correct Sliding Folding Patio Doors. positions, eg in the 3L & 3R, the 1L3R & 3L1R drawings, Door 1 1 and 1 Door 1 2 are1 transposed. JELD-WEN UK Ltd apologises for this error The plan views of the doors and line of track are which is urgently being corrected. 2 2 1 correct, as are the positions of single door edges, ie those 2 not2hinged1 to other 1 doors. Door & Hardwear rrangements. PLN VIEW Inside house Outside house 3L s viewed C from above
C Inside house PLN VIEW Outside house 3R s viewed C Inside house Outside house 1L3R s viewed
Fitting and Fixing Instructions Sliding Folding Patio Doorset PLN VIEW 3L1R s viewed Inside house Outside house C
PLN VIEW 5R s viewed C Inside house Outside house
Inside house PLN VIEW Outside house 5L s viewed C from above
PLN VIEW 5L1R s viewed Inside house Outside house C
PLN VIEW 1L5R s viewed C Inside house Outside house
PLN VIEW 3L3R s viewed C Inside house Outside house C
Fitting and Fixing Instructions Sliding Folding Patio Doorset 7. Fitting the multipoint lock The door leaf that is to receive the multipoint lock is mortised and machined for the face plate of the lock. Once the handing of the door is determined and therefore the top and bottom edges of the doors are established, additional holes need to be prepared through the central mortise as shown on the diagram below. The multipoint lock is fitted into the machined edge of the door, positioned to match the newly prepared holes in the central mortise. It may be useful to loosely fit the handles, spindle and euro-cylinder to locate the lock accurately (see section 12). Pilot drill each fixing position in the face-plate of the lock with holes of 3.0mm diameter and 30mm deep. Secure the lock with the 3.5 x 37mm woodscrews.
lock keeps 9. Fitting the carrier and pivot hinges ll the carrier hinges are fed into the track ends of the top track. 39 52 132 Door rrangement of carrier hinges viewed from the outside Left Hand Side 3L Pivot Intermediate Carrier 3R Intermediate Carrier Pivot 3L 1R Pivot Intermediate Carrier Pivot 1L 3R Pivot Intermediate Carrier Pivot 5L Pivot Intermediate Carrier Intermediate Carrier 5R Intermediate Carrier Intermediate Carrier Pivot 5L 1R Pivot Intermediate Carrier Intermediate Carrier Pivot 1L 5R Pivot Intermediate Carrier Intermediate Carrier Pivot 3L 3R Pivot Intermediate Carrier Intermediate Carrier Pivot Right Hand Side IMPORTNT Thoroughly clean inside track.
Fit the keyed drop 14 bolt to the bottom of door 1 using the pre-cut position. Fit the non-keyed drop bolt to the top of door 1 using the pre-cut position. Fitting the dropbolts Fit the keyed drop 15 bolt cup to the cill in the pre-cut position. Fit the non-keyed drop bolt striker plate to the frame head in the pre-cut position. Use the blank plates to cover the unused pre-cut positions. Fitting and Fixing Guidelines for Sliding Folding Patio Doorset Fitting the pivot door (door 1) 10. Hanging the doors 16 Reversing top pivot - pplicable Fitting to option the pivot only. door Carefully remove centre bolt from hinge barrel then re-insert from the other end. Hinge barrel Before fitting door 1 thoroughly clean the top and bottom tracks Fix top and bottom 17 pivot hinges to door 1 using screws supplied in predrilled holes Centre bolt ssemble top pivot block. 18 Slide and click cover plate onto the pivot block. Screw through cover plate into rear of access slot. Do not remove yellow clip at this stage IMPORTNT Thoroughly clean inside track. Top Pivot ssembly 19 Remove centre part of bottom pivot Bottom pivot assembly 20 Insert pivot base into cill channel. Drill pilot hole in channel and fix with self-tapping screw. Re-assemble centre part with pivot to outside. Drill second pilot Cill hole and fix with selftapping screw through complete unit Pivot centre Pivot centre Tri-Fold Patio Door Set 11 Fitting the Dropbolts 1 14 Fit the keyed drop bolt to the bottom of door 1 using the pre-cut position. Fit the non-keyed drop bolt to the top of door 1 using the pre-cut position. 2 3 Fitting the dropbolts 15 Fit the keyed drop bolt cup to the cill in the pre-cut position. Fit the non-keyed drop bolt striker plate to the frame head in the pre-cut position. Use the blank plates to cover the unused pre-cut positions. Fitting the pivot door (door 1) Before fitting door 1 thoroughly clean the top and bottom tracks Reversing top pivot - pplicable Fix top and bottom 16 to option only. Carefully remove 17 pivot hinges to door 1 centre bolt from hinge barrel then re-insert using screws supplied in predrilled holes from the other end. Hinge barrel
PORTNT Thoroughly clean inside track. 10. Hanging the doors the doors When the glazing is beaded the beads should be facing towards the inside of the building. Where a hinge obstructs the weatherseal cut the weatherseal around the hinge. The Hinges must not not have have weatherseal trapped trapped beneath beneath them. them. Doors should be fitted to the pivot hinges first. Use the pre-drilled pilot holes to fix the hinge (screws are provided in the hinge pack). 11. Fitting Keeps and Blanking plates 11. Fitting Keeps and Blanking plates To complete the frame installation fit the dropbolt cups, keeps and blanking plates as the positions shown on the arrangement sheet for your doorset. (1:2) B (1:2) B B djust the top and bottom pivot hinges to ensure hang the door the is next vertical door. before attempting to hang the next door. Now start adding further panels to the assembly. You must follow the illustrations on the Door & Hardware rrangement Sheet for correct hardware to be used at the correct position on the doorset. Failing to do so will result in incorrect door assembly and may damage the door panels. Temporary supports
arrangement of parts for Opening Option B 28 Fitting and Fixing Instructions Fit weather seals to doors as follows: djust the top 30 and bottom pivots to move the doors left or right. 7mm 8mm Door to jamb Q21 Q63 Fitting the weather seals Final adjustment, correct spacing 4mm Door to door 4mm Door to door 7mm 8mm Door to jamb 5mm Top of door to underside of head 10mm 5mm Bottom of door to cill 7mm Door to jamb Where necessary, remove sections o to accommodate and other hardwa 1 strip type Q21 to door 1 Sliding Folding Patio Doorset 4 strips type Q63 to door 2 Q63 Q21 12. Fitting the1 handles strip type Q21 to door 14. Fitting 3 the ventilator 15. Finish and lock cylinder For the correct operation of the lock, the latch may need to be reversed of the lock. Release the screw holding the latch Remove the latch, reverse and replace Refit the holding screw 29 Raise or lower the height of the 13. of the djusting doors doors the doors by adjusting djustments can be made the to the toppivot and bottom pivot hinges and to the top intermediate carrier hinge and located in the head track. carrier. The top and bottom pivot hinges can be adjusted to move all three doors sideways between the jambs. It is important to adjust both hinges evenly as uneven movement could effect the load supported by the head track. The top pivot hinge and the top intermediate hinge can be used to raise and lower the doors. gain, these should be adjusted together to ensure an even distribution of load. 30 djust the top and bottom pivots to move the doors left or right. The doors should be adjusted so that there is an even gap at the head, sill and jambs. The target clearance at the head and sill is 5mm and that at the jambs is 8mm. If movement of the timber has occurred creating clearances greater than the target dimensions the gap at the multipoint lock should be altered by adjusting the pivot hinge(s) so that the latch engages correctly. This may create a clearance at the pivot hinge greater than 8mm but this will be accommodated by the weatherseals on the stile and jambs. Q21 Q63 Q63 Finishing fter finishing the check that all the specified dimens proper operation Final adjustment, corr The folding slidin 1) Unfinished 2) Basecoat stain 3) Factory finishe djusting the operation Q Factory finished r than touching up during installation The hardwood un sealed immediate to installation. Th weather condition should be suitabl un-wrapping. 4mm Be 4m Door to door Door any handling mar exposure and en Unfinished hardw to be suitably sea finishes aluminium blocking properti Microporous pain recommended fo The manufacture Low Build stains Pigmented transl much better than coloured stains o doorset is expose particularly on so Dark finishes incr cause excessive deterioration requ Maintenance These products m accepted good 7mmtr with supplied Door inst and maintained jamb in or else the warra Tri-Fold Patio Door Set
Removing the shipping clips 1 2 3 14. Fitting the ventilator
15. Finishing & Maintenance Finishing Maintenance Hardware Track nd Bearings Hangers, Pivots nd Brackets
Fitting and Fixing Instructions Sliding Folding Patio Doorset Hinges 16. Guarantees Hinges Dropbolts Handles in
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