Need more information? Visit us at www.chick-workholding.com Modern Workholding or Modern Machines SYSTM 5 Product atalog Made in the US. The Simply lexible Workholding Solution... www.chick-workholding.com 500 Keystone rive Warrendale, P 15086 US Phone: (724) 772-1644 ax: (724) 772-1633 (800) 33-HIK (800) 332-4425 Made in the US. 800-0232-1104
MISSION HIK Workholding Solutions, Incorporated is dedicated to world leadership in workholding solutions for N machining centers. HISTORY History of HIK... 3 ontents To achieve our goal we will work, in partnership with our customers and suppliers, to diligently pursue quality, innovation and productivity while increasing profitability for the partnership. SYSTM 5 Overview... 5 MORN WORKHOLING Vertical Machining enters oundation... 7 Qwik-Loks... 9 Indexer Subsystem... 11 Pneu-ex... 13 Horizontal Machining enters 4 Sided Multi-Loks... 15 6 Sided Multi-Loks... 17 Specialty Multi-Loks (Small Parts)... 19 Specialty Multi-Loks (Large Parts)... 21 SSORIS Qwikhange TM ccessory Overview... 23 ual Station Machinable Jaw Sets... 25 Single Station Machinable Jaw Sets... 27 Machinable aceplates... 29 Jaw arrier Sets... 31 onversion aceplates & Grippers... 33 Mounting Qwik-Loks... 35 Multi-Loks (aseplates)... 37 2 www.chick-workholding.com Phone: 724-772-1644 or 800-332-4425 mail: chick@chick-workholding.com
HISTORY Innovation HIK is the innovator of modern workholding for modern milling machines. iscover the evolution of dual station clamping and understand how HIK has endured The test of time... 1984 i-lok lassic HIK invents the concept of two station clamping. uts tool change time in half. Increases Walkway TM time by allowing the machine to run longer, freeing the operator to walk away from the machine. Provides the flexibility of both single and dual station clamping. Multi-Lok lassic HIK revolutionizes workholding for horizontal machining centers. rings the benefits of the i-lok to the horizontal machining 1994 center. 1988 1996 Machinable jaws provide the most accurate and repeatable method of location. Qwikhange capabilities reduce repeat setup time from hours to minutes. M-System HIK reaches new heights by creating the industry s only workholding family designed as a flexible modular system. Offers the option of a completely sealed system. redesigned center fixed jaw proving the industry s most repeatable method of relocation. 50 mounting and location spacing allows all systems to be removed and replaced easily and accurately. Pneu-ex HIK creates the Pneu-ex allowing the customer to place as many parts under a machine s spindle as possible. Multiple Pneu-ex s placed in a machine s work envelope equals zero index time by allowing the spindle to machine on one Pneu-ex while the other Pneu-ex is indexing. One-of-a-kind system that provides the accuracy of +5 arc seconds and rigidity of 515 ft.lb (700N.m) all in a compact footprint. This system pays for itself by increasing walkaway time and decreasing tool change time 10-fold. Innovation -Series 50 (Intro to ) 1990 HIK reinvents the classic products into a single uniform product line including the i-lok, Qwik-Lok, and Multi-Lok. HIK focuses the industry on chip handling as a major concern for workholding by creating the first system with chip covers. 1997 To meet the demands of precision machining of small intricate parts, the 50 product is added to HIK s workholding family. vailable as a stand-alone system or as an accessory to the M-System product line. HIK also develops the Qwikhange faceplate allowing the system to act as a manual pallet changer. Offers a completely sealed system with a stainless steel slide assembly and integrated single station. urther reduces setup time with snap on/snap off Qwikhange accessories. ngineering Team oundation 1991 HIK develops a team whose sole focus is to help customers integrate HIK workholding products into their production. This team provides a wide variety of services from answering the simplest of questions to offering complete turnkey solutions. Offers the customer the expertise of an experienced staff while saving time and money. 1999 HIK introduces the foundation to simplify and minimize fixture changeover time. ustom designed to maximize the machine s work envelope space. 50 spaced holes are drilled and tapped for use as both location and hold down. Sealed with HIK s patented chip plugs. Set up time from workholding system to system is minimized. Indexer Subsystem (omplete amily) 63 1993 HIK advances workholding by developing an indexer subsystem package that takes advantage of the horizontal 3-side accessibility and places it on a vertical machining center. Provides access to multiple part sides thus increasing quality through less handling and fourth axis accessibility. Maintains the ease, flexibility, repeatability, and durability of the dual station clamping system. 2000 Through evolution and pursuit of innovation, HIK presents a new and improved family of workholding systems. HIK creates a safe low profile jaw interface, maximizing the machinable jaw area. Stainless steel slide assembly provides corrosion free maintenance. This combined with the simplicity of right hand and left hand thread means even greater longevity. HIK is the first company to introduce the concept of a completely sealed system, which comes standard in the line. 4 www.chick-workholding.com Phone: 724-772-1644 or 800-332-4425 mail: chick@chick-workholding.com
SYSTM 5 (Overview) SYSTM 5 Today s most Innovative features. Qwikhange TM ccessories One system... endless opportunities. Overview ixed/single Station Jaws Machinable ual Station Jaws (Page 25) Industry s most accurate method of jaw location Precision die cut locating bosses jector bushings protect jaw locating features Machinable Single Station Jaws (Page 27) Stainless Steel Slide ssembly orrosion resistant Greater longevity Safe low profile jaw interface Machinable aceplates (Page 29) Snap ON/O Jaws Jaw arriers (Page 31) ast changeover Reversible No tools needed Sealed esign onversion aceplates (Page 33) ompletely sealed system No exposed bolts or internal mechanisms No chip traps VRITY Minimum maintenance Multiple configurations available in six sizes. onfigurations are available for both vertical and horizontal N machining centers in six sizes ranging from 50 (2 ) 5 to 150 (6 ). No matter what your requirements, HIK can provide a complete workholding solution. 6 (Page 9) (Pages 15-22) (Page 13) www.chick-workholding.com Phone: 724-772-1644 or 800-332-4425 mail: chick@chick-workholding.com
MORN WORKHOLING (VM) SYSTM 5 oundation The oundation s standard grid pattern simplifies designing, cataloging, and utilization of your fixtures, providing consistency and repeatability to your set-ups. The perfect solution for repeat fixture setups. Precision ground cast iron to 35 thick. and width tailored to the machine s work envelope. 50 grid pattern of bushed and tapped holes. ach oundation is tailored to fit your machine s specifications. ue to the variety of machines, please contact HIK to obtain the appropriate oundation order number. oundation esign ll oundations incorporate an alpha-numeric labeling system to simplify building and cataloging of fixtures. ixture Mounting Holes ach hole within the 50 grid pattern has a 12 bushing for accurate location and an M12 thread for bolt down. These holes are sealed with patented chip plugs preventing the build up of chips. Machine Interface Mounting Holes ustomized for each machining center. The hardware necessary to mount the oundation to your table is included. Modern Workholding (VM - oundations) ccessories oundation lox 050-0001 ccurate olts 050-0002 oundation lox are blank, high strength aluminim blocks that are machined into a dedicated component of your set-up. Ideal for designing component modular fixtures on oundations. Use ccurate olts for unparalled repeatability. These M12 bolts have a ground shoulder that provides precision repeatability when using oundation lox or any other modular fixturing components. 7 8 www.chick-workholding.com Phone: 724-772-1644 or 800-332-4425 mail: chick@chick-workholding.com
MORN WORKHOLING (VM) SYSTM 5 Qwik-Loks Take advantage of the dual station clamping benefits thus increasing productivity twofold and amortizing tool change time. Select a base of either high strength aluminum or cast iron and design your fixturing from there. HIK s wide variety of Qwikhange accessories (pg s 23-34), provide you with the most flexible system in the industry. Qwik-Loks are most efficient when machining on one or opposing part sides. 0520 Qwik-Lok 081-1200 imensions 75 (2.95) 200 (7.87) 2 (5) Holding apacity ual Station 85 (3.35) 2 - Workholding Stations Single Station 185 (7.28) 1 - Workholding Station 1030 Qwik-Lok 5QL1030-L imensions 95 (3.74) 100 (3.94) 300 (11.81) 9 (19) Holding apacity ual Station 2 - Workholding Stations Single Station 280 (11.02) 1 - Workholding Station 1540 Qwik-Lok 5QL1540-L imensions 120 (4.72) 150 (5.91) 400 (15.75) 21 (46) Holding apacity ual Station 175 (6.89) 2 - Total Workholding Stations 1 - Workholding Station Modern Workholding (VM - Qwik-Loks) Recoended Recoended Recoended 2,520 lbs. @ 14 t-lbs. 5,000 lbs. @ 52 t-lbs. 9,000 lbs. @ 118 t-lbs. (40.0 kn @ 160 N-m) Nested Subplates or 50 systems only. (See page 36 for information) 0525 Qwik-Lok 1040 Qwik-Lok 1550 Qwik-Lok 081-1205 luminum ase 5QL1040-L ast Iron ase 5QL1040-I luminum ase 5QL1550-L ast Iron ase 5QL1550-I ll dimensions and systems include standard jaws. imensions 75 (2.95) 250 (9.84) imensions 95 (3.74) 100 (3.94) 400 (15.75) imensions 120 (4.72) 150 (5.91) 500 (19.69) Holding apacity 3 (6) Holding apacity luminum ase 11 (24) ast Iron ase 18 (39) Holding apacity luminum ase 24 (54) ast Iron ase 41 (89) Holding apacity Qwikhange TM ccessories Pages 23-34 ual Station Single Station ual Station 110 (4.33) 2 - Workholding Stations Single Station 235 (9.25) 1 - Workholding Station ual Station 180 (7.09) 2 - Workholding Stations 1 - Workholding Station ual Station 225 (8.86) 2 - Workholding Stations Single Station 480 (18.90) 1 - Workholding Station Mounting ccessories Pages 35-36 Recoended Recoended Recoended 9 2,520 lbs. @ 14 t-lbs. 5,000 lbs. @ 52 t-lbs. 9,000 lbs. @ 118 t-lbs. (40.0 kn @ 160 N-m) 10 www.chick-workholding.com Phone: 724-772-1644 or 800-332-4425 mail: chick@chick-workholding.com
MORN WORKHOLING (VM) SYSTM 5 Indexer Subsystem Obtain the benefits of a horizontal N machine on a vertical N machine, by using HIK s Indexer Subsystem package (ISS). Utilize the indexer you have and marry it to one of HIK s Multi-Loks. The ISS gives you the ability to machine on multiple part sides with only one clamping, therefore decreasing the cycle time and increasing accuracy of your part. Indexer Subsystem (ISS) is most coonly used when fractional degree indexing is required. 0520 (x2) 4 Sided ISS ISS-082-4202 imensions 496 (19.53) enter 200 (7.87) Multi-Lok Specifications, Pages 15-20 Weight Weight is based on your Indexer. Holding apacity ual Station 85 (3.35) 16 - Workholding Stations Single Station 185 (7.28) 1040 6 Sided ISS 5IS1040-61 imensions 478 (18.82) enter 200 (7.87) Multi-Lok Specifications, Pages 15-20 Weight Weight is based on your Indexer. Holding apacity ual Station 180 (7.09) 6 - Workholding Stations 1550 4 Sided ISS 5IS1550-41 imensions 580 (22.83) enter 200 (7.87) Multi-Lok Specifications, Pages 15-20 Weight Weight is based on your Indexer. Holding apacity ual Station 225 (8.86) Single Station 480 (18.90) 4 - Workholding Stations Modern Workholding (VM - Indexer Subsystem) Recoended Recoended Recoended 2,520 lbs. @ 14 t-lbs. 5,000 lbs. @ 52 t-lbs. 9,000 lbs. @ 118 t-lbs. (40.0 kn @ 160 N-m) 0525 4 Sided ISS 1040 4 Sided ISS ISS-082-4201 5IS1040-41 ll dimensions and systems include standard jaws. Indexer not included. dditional center height is available with riser blocks. enter imensions 326 (12.83) enter 200 (7.87) Multi-Lok Specifications, Pages 15-20 imensions 478 (18.82) enter 200 (7.87) Multi-Lok Specifications, Pages 15-20 Holding apacity ual Station Single Station Weight Weight is based on your Indexer. Holding apacity ual Station 110 (4.33) Single Station 235 (9.25) 4 - Workholding Stations Weight Weight is based on your Indexer. Holding apacity ual Station 180 (7.09) 4 - Workholding Stations ll Indexer Subsystems are compatible with HIK s 4 Sided, 6 Sided and Specialty (small parts) Multi-Loks. If you don t find the product you are looking for here, select a Multi-Lok from pages 15-20. Qwikhange TM ccessories Pages 23-34 Recoended 11 2,520 lbs. @ 14 t-lbs. 5,000 lbs. @ 52 t-lbs. 12 Recoended www.chick-workholding.com Phone: 724-772-1644 or 800-332-4425 mail: chick@chick-workholding.com
MORN WORKHOLING (VM) SYSTM 5 Pneu-ex Take the Indexer Subsystem concept a step further. Pneu-ex s slim indexer allows the Pneu-ex to be mounted in the Y axis, thus providing usable space to mount either multiple Pneu-ex s, a Pneu-ex with large plate work or a Pneu-ex with several Qwik-Loks. Included with the purchase of any Pneu- ex package is a oundation and factory installation by HIK. Pneu-ex is the optimal solution for your machine, combining all of the following features into one footprint: Zero Index time with multiple Pneu-ex. Machine three part sides with only one clamping. Qwikhange flexibility. mortization of tool change time. ccurate 5º incremental indexing. Off center rigidity of 515 ft.lb (700N.m) ccuracy of +5 arc seconds. 0520 (x2) 1040 0525 4 Sided ouble Pneu-ex 4 Sided ouble Pneu-ex 4 Sided ouble Pneu-ex MP082-4202-2 imensions 598 (23.54) 590 (23.23) 370 (14.57) Multi-Lok Specifications, Page 15 101 (224) Holding apacity ual Station 85 (3.35) 32 - Workholding Stations Single Station 185 (7.28) 16 - Workholding Stations 5P1040-41-02 imensions 598 (23.54) 590 (23.23) 375 (14.76) Multi-Lok Specifications, Page 15 136 (299) Holding apacity ual Station 180 (7.09) 16 - Workholding Stations MP082-4201-2 imensions 448 (17.64) 590 (23.23) 370 (14.57) Multi-Lok Specifications, Page 15 80 (177) Holding apacity ual Station 110 (4.33) 16 - Workholding Stations Single Station 235 (9.25) Modern Workholding (VM - Pneu-ex) Recoended 2,520 lbs. @ 14 t-lbs. Recoended 5,000 lbs. @ 52 t-lbs. Recoended 2,520 lbs. @ 14 t-lbs. ll dimensions and systems include standard jaws. dditional center height is available with riser blocks. 0520 (x2) 1040 4 Sided Triple Pneu-ex 4 Sided Triple Pneu-ex MP082-4202-3 5P1040-41-03 220 8.66in. Holding apacity ual Station Single Station imensions 598 (23.54) 890 (35.04) 370 (14.57) Multi-Lok Specifications, Page 15 152 (335) Holding apacity ual Station 85 (3.35) 4 Single Station 185 (7.28) 24 - Workholding Stations imensions 598 (23.54) 890 (35.04) 375 (14.76) Multi-Lok Specifications, Page 15 203 (449) Holding apacity ual Station 180 (7.09) 24 - Workholding Stations ll Pneu-ex systems are compatible with 50 (2 ) or 100 (4 ) 4 Sided, 6 Sided and Specialty (small parts) Multi-Loks. If you don t find the product you are looking for here, select a Multi-Lok from pages 15-22. Qwikhange TM ccessories Pages 23-34 Recoended 2,520 lbs. @ 14 t-lbs. Recoended 5,000 lbs. @ 52 t-lbs. 13 14 www.chick-workholding.com Phone: 724-772-1644 or 800-332-4425 mail: chick@chick-workholding.com
MORN WORKHOLING (HM) SYSTM 5 4 Sided Multi-Loks 4 Sided Multi-Loks take full advantage of your horizontal N Machine by providing the accessibility of three part sides (per station), thus decreasing the cycle time and increasing the accuracy of your part. 4 Sided Multi-Loks are the most versatile products of their kind. 0520 4 Sided Multi-Lok 082-4200 imensions 203 (7.99) 210 (8.27) Swing iameter 216 (8.49) 15 (33) Holding apacity ual Station 85 (3.35) Single Station 185 (7.28) 4 - Workholding Stations 1030 4 Sided Multi-Lok 5ML1030-41 imensions 305 (12.01) 240 (9.45) Swing iameter 260 (10.24) 37 (81) Holding apacity ual Station Single Station 280 (11.02) 4 - Workholding Stations 1540 4 Sided Multi-Lok 5ML1540-41 imensions 407 (16.02) 300 (11.81) Swing iameter 334 (13.15) 80 (177) Holding apacity ual Station 175 (6.89) 4 - Workholding Stations Modern Workholding (HM - Multi-Loks) Recoended Recoended Recoended 2,520 lbs. @ 14 t-lbs. 5,000 lbs. @ 52 t-lbs. 9,000 lbs. @ 118 t-lbs. (40.0 kn @ 160 N-m) 0525 4 Sided Multi-Lok 082-4201 1040 4 Sided Multi-Lok 1550 4 Sided Multi-Lok 5ML1040-41 5ML1550-41 Swing iameter ll dimensions and systems include standard jaws. Holding apacity Single Station ual Station imensions 253 (9.96) 210 (8.27) Swing iameter 216 (8.49) imensions 405 (15.94) 240 (9.45) Swing iameter 260 (10.24) imensions 507 (19.96) 300 (11.81) Swing iameter 334 (13.15) aseplate not included. or aseplate information, see pages 37-38. 19 (42) Holding apacity ual Station 110 (4.33) Single Station 235 (9.25) 4 - Workholding Stations Recoended 47 (103) Holding apacity ual Station 180 (7.09) 4 - Workholding Stations Recoended 2,520 lbs. @ 14 t-lbs. 5,000 lbs. @ 52 t-lbs. 9,000 lbs. @ 118 t-lbs. 15 16 93 (206) Holding apacity ual Station 225 (8.86) Single Station 480 (18.90) 4 - Workholding Stations Recoended (40.0 kn @ 160 N-m) Qwikhange TM ccessories Pages 23-34 Mounting ccessories Pages 37-38 www.chick-workholding.com Phone: 724-772-1644 or 800-332-4425 mail: chick@chick-workholding.com
MORN WORKHOLING (HM) SYSTM 5 6 Sided Multi-Loks 6 Sided Multi-Loks provide the flexibility and versatility of six complete dual station workspaces in one compact footprint maximizing the quantity of parts presented to the spindle. 6 Sided Multi-Loks are most coonly used with applications requiring larger batch sizes and minimal 3 part side access. 0520 6 Sided Multi-Lok 082-6200 imensions 203 (7.99) 230 (9.06) Swing iameter 235 (9.25) 20 (43) Holding apacity ual Station 85 (3.35) Single Station 185 (7.28) 6 - Workholding Stations 1030 6 Sided Multi-Lok 5ML1030-61 imensions 305 (12.01) 300 (11.81) Swing iameter 316 (12.44) 58 (129) Holding apacity ual Station Single Station 280 (11.02) 6 - Workholding Stations 1540 6 Sided Multi-Lok 5ML1540-61 imensions 407 (16.02) 410 (16.14) Swing iameter 436 (17.17) 138 (304) Holding apacity ual Station 175 (6.89) 6 - Workholding Stations Modern Workholding (HM - Multi-Loks) Recoended Recoended Recoended 2,520 lbs. @ 14 t-lbs. 5,000 lbs. @ 52 t-lbs. 9,000 lbs. @ 118 t-lbs. (40.0 kn @ 160 N-m) 0525 6 Sided Multi-Lok 082-6201 1040 6 Sided Multi-Lok 1550 6 Sided Multi-Lok 5ML1040-61 5ML1550-61 Swing iameter ll dimensions and systems include standard jaws. Holding apacity Single Station ual Station imensions 253 (9.96) 230 (9.06) Swing iameter 235 (9.25) imensions 405 (15.94) 300 (11.81) Swing iameter 316 (12.44) imensions 507 (19.96) 410 (16.14) Swing iameter 436 (17.17) aseplate not included. or aseplate information, see pages 37-38. 23 (52) Holding apacity ual Station 110 (4.33) Single Station 235 (9.25) 6 - Workholding Stations Recoended 2,520 lbs. @ 14 t-lbs. 75 (166) Holding apacity ual Station 180 (7.09) 6 - Workholding Stations Recoended 5,000 lbs. @ 52 t-lbs. 162 (357) Holding apacity ual Station 225 (8.86) Single Station 480 (18.90) 6 - Workholding Stations Recoended 9,000 lbs. @ 118 t-lbs. 17 (40.0 kn @ 160 N-m) 18 Qwikhange TM ccessories Pages 23-34 Mounting ccessories Pages 37-38 www.chick-workholding.com Phone: 724-772-1644 or 800-332-4425 mail: chick@chick-workholding.com
MORN WORKHOLING (HM) SYSTM 5 Specialty Multi-Loks (Small Parts) Specialty Multi-Loks are designed with specific applications in mind. HIK has developed a group of Multi-Loks for small part applications or machines with a limited work envelope, without sacrificing the simplicity and flexibility of the System 5 product line. inally, workholding designed with your application in mind! Specialty Multi-Loks are the perfect solution for small part applications or machines with a limited work envelope. 0520 (x2) 4 Sided ouble Multi-Lok 082-4202 imensions 423 (16.65) 210 (8.27) Swing iameter 216 (8.49) 30 (65) Holding apacity ual Station 85 (3.35) 16 - Workholding Stations Single Station 185 (7.28) 0520 (x2) 6 Sided ouble Multi-Lok 082-6202 imensions 423 (16.65) 230 (9.06) Swing iameter 235 (9.25) 40 (88) Holding apacity ual Station 85 (3.35) 24 - Workholding Stations Single Station 185 (7.28) 0525 3 Sided Multi-Lok Inch Metric 082-3206-IN 082-3206-MM imensions 253 (9.96) 160 (6.3) Swing iameter 168 (6.61) 12 (26) Holding apacity ual Station 110 (4.33) 6 - Workholding Stations Single Station 235 (9.25) 3 - Workholding Stations Modern Workholding (HM - Multi-Loks) Recoended Recoended Recoended 2,520 lbs. @ 14 t-lbs. 2,520 lbs. @ 14 t-lbs. 2,520 lbs. @ 14 t-lbs. Swing iameter ll dimensions and systems include standard jaws. Holding apacity Single Station ual Station Qwikhange TM ccessories Pages 23-34 aseplate not included. or aseplate information, see pages 37-38. Mounting ccessories Pages 37-38 19 20 www.chick-workholding.com Phone: 724-772-1644 or 800-332-4425 mail: chick@chick-workholding.com
MORN WORKHOLING (HM) SYSTM 5 Specialty Multi-Loks (Large Parts) This grouping of Specialty Multi-Loks is designed to hold large parts while maximizing the efficiency of your machine. No need to waste time completely switching fixtures. Simply, select the Multi-Lok that fits in your machining envelope and change your setups in minutes. 12 & 16 Station Multi-Loks provide the flexibility of being able to hold one extremely large part over multiple stations or clamping multiple average sized parts. 1040 12 Station Multi-Lok 5ML1040-41-12 imensions 412 (16.22) 400 (15.75) Swing iameter 412 (16.22) 82 (180) Holding apacity ual Station 180 (7.09) 6 - Workholding Stations 1550 12 Station Multi-Lok 5ML1550-41-12 imensions 519 (20.43) 500 (19.69) Swing iameter 521 (20.51) 188 (415) Holding apacity ual Station 225 (8.86) 16 - Workholding Stations Single Station 480 (18.90) Modern Workholding (HM - Multi-Loks) Recoended Recoended 5,000 lbs. @ 52 t-lbs. 9,000 lbs. @ 118 t-lbs. (40.0 kn @ 160 N-m) 16 Station Swing iameter 12 Station 1040 16 Station Multi-Lok 5ML1040-41-16 1550 16 Station Multi-Lok 5ML1550-41-16 Holding apacity Single Station ual Station imensions 412 (16.22) 400 (15.75) Swing iameter 476 (18.74) imensions 519 (20.43) 500 (19.69) Swing iameter 609 (23.98) ll dimensions and systems include standard jaws. very 12- and 16-Station Multi-Lok must be shipped with a baseplate. or aseplate information, see pages 37-38. 140 (309) Holding apacity ual Station 180 (7.09) 6 - Workholding Stations Recoended 5,000 lbs. @ 52 t-lbs. 274 (604) Holding apacity ual Station 225 (8.86) 16 - Workholding Stations Single Station 480 (18.90) Recoended 9,000 lbs. @ 118 t-lbs. (40.0 kn @ 160 N-m) 21 22 Qwikhange TM ccessories Pages 23-34 Mounting ccessories Pages 37-38 www.chick-workholding.com Phone: 724-772-1644 or 800-332-4425 mail: chick@chick-workholding.com
SSORIS (Qwikhange TM ) SYSTM 5 One System ndless Opportunities hick Workholding was designed with flexibility in mind! Maximize your productivity and drastically reduce your repeat setup time, thereby unleashing milling profitability. Grippers ual Station Machinable Jaw Sets Ideal for holding two or four 3" to 8 parts. See pages 25-26 for ordering information. Single Station Machinable Jaw Sets Ideal for holding one large 7 to 19" part. See pages 27-28 for ordering information. Standard Standard Wide Wide High High Oversized Oversized 6 Systems 2 Systems Select from a wide variety of easy set-up machinable accessories: 8 Systems 10 Systems onversion aceplates Ideal for clamping a variety of part sizes. See pages 33-34 for ordering information. ccessories (Qwikhange TM ual Station Machinable Jaws) Machinable aceplates Standard Wide High Oversized Ideal for holding numerous small parts or parts that are difficult to clamp. Ideal for workpieces that require aggressive clamping See pages 29-30 for ordering information. See pages 33-34 for ordering information. Jaw arrier Sets ual Station Set Single Station Set Ideal for vise like setup See pages 31-32 for ordering information. 23 24 www.chick-workholding.com Phone: 724-772-1644 or 800-332-4425 mail: chick@chick-workholding.com
SSORIS (Qwikhange TM ) SYSTM 5 ual Station Machinable Jaw Sets The ual Station Machinable Jaw Sets clamp with an equal and opposing inward force, thus eliminating the potential for jaw lift. The safe low profile jaw interface maximizes the amount of machinable area, giving the ability to hold larger parts. Standard Jaw Set ual Station Machinable (2) Moveable Jaws (1) ixed enter Jaw High Jaw Set ual Station Machinable (2) Moveable Jaws (1) ixed enter Jaw Holding apacity and Machinable rea Holding apacity and Machinable rea System s 0520 and 0525 imensions imensions 080-2500 080-2505 49 (1.93) 75 (2.95) 36 (1.42) 25 (0.98) 14 (0.57) 85 (3.35) NOT VILL IN THIS SIZ 49 (1.93) 75 (2.95) 76 (2.99) 25 (0.98) 14 (0.57) 110 (4.33) 1030 and 1040 1540 and 1550 5S 1030-10-40 105 (4.13) 5S 1030-10-55 105 (4.13) 5S 1040-10-40 110 (4.33) 180 (7.09) 5S 1040-10-55 110 (4.33) 180 (7.09) 5S 1540-15-50 135 (5.31) 100 (3.94) 175 (6.89) 5S 1540-15-70 135 (5.31) 100 (3.94) 175 (6.89) 5S 1550-15-50 160 (6.30) 140 (5.51) 225 (8.86) 5S 1550-15-70 160 (6.30) 140 (5.51) 225 (8.86) ccessories (Qwikhange TM ual Station Machinable Jaws) Machinable accessories are the optimal Wide Jaw Set ual Station Machinable (2) Moveable Jaws (1) ixed enter Jaw Holding apacity and Machinable rea imensions NOT VILL IN THIS SIZ 5S 1030-15-40 105 (4.13) 5S 1040-15-40 110 (4.33) 180 (7.09) 5S 1540-20-50 135 (5.31) 100 (3.94) 175 (6.89) 5S 1550-20-50 160 (6.30) 140 (5.51) 225 (8.86) solution for repeat set-ups. The standard height and width is suitable for most applications. HIK has designed wide, high and oversized accessories to provide a cost effective solution for those unique applications. Oversized Jaw Set ual Station Machinable imensions 080-2502 080-2506 80 (3.15) 75 (2.95) 36 (1.42) 80 (3.15) 75 (2.95) 76 (2.99) 5S 1030-15-55 105 (4.13) 5S 1040-15-55 110 (4.33) 5S 1540-20 -70 135 (5.31) 100 (3.94) 5S 1550-20 -70 160 (6.30) 140 (5.51) (2) Moveable Jaws (1) ixed enter Jaw Holding apacity and Machinable rea 35 (1.38) 24 (0.96) 85 (3.35) 35 (1.38) 24 (0.96) 110 (4.33) 180 (7.09) 175 (6.89) 225 (8.86) 25 26 www.chick-workholding.com Phone: 724-772-1644 or 800-332-4425 mail: chick@chick-workholding.com
SSORIS (Qwikhange TM ) SYSTM 5 Single Station Machinable Jaw Sets Single Station Machinable Jaw Sets increase the flexibility of your system by eliminating the need to completely switch fixtures for jobs requiring greater holding capacity. Simply Qwikhange TM the jaws and the set-up is ready in minutes. Standard Jaw Set Single Station Machinable (1) Moveable Jaw (1) ixed Single Station Jaw High Jaw Set Single Station Machinable (1) Moveable Jaw (1) ixed Single Station Jaw Min Holding apacity Max Holding apacity and Machinable rea Min Holding apacity Max Holding apacity and Machinable rea System s 0520 and 0525 imensions imensions 080-2580 080-2580 49 (1.91) 75 (2.95) 25 (0.98) 45 (1.77) 14 (0.57) 185 (7.28) NOT VILL IN THIS SIZ 49 (1.91) 75 (2.95) 25 (0.98) 91 (3.58) 14 (0.57) 235 (9.25) 1030 and 1040 1540 and 1550 1030-10-40 105 (4.13) 48 (1.89) 280 (11.02) 1030-10-55 105 (4.13) 48 (1.89) 280 (11.02) 1040-10-40 138 (5.43) 380 (14.96) 1040-10-55 138 (5.43) 380 (14.96) 1540-15-50 135 (5.31) 63 (2.48) 380 (14.96) 1540-15-70 135 (5.31) 63 (2.48) 380 (14.96) 1550-15-50 160 (6.30) 153 (6.02) 480 (18.90) 1550-15-70 160 (6.30) 153 (6.02) 480 (18.90) ccessories (Qwikhange TM Single Station Machinable Jaws) Wide Jaw Set Single Station Machinable imensions 1030-15-40 1040-15-40 1540-20-50 1550-20-50 Machinable accessories are the optimal solution for repeat set-ups. The standard height and width is suitable for most applications. HIK has designed wide, high and oversized accessories to provide a cost effective solution for those unique applications. (1) Moveable Jaw (1) ixed Single Station Jaw Oversized Jaw Set Single Station Machinable (1) Moveable Jaw (1) ixed Single Station Jaw Min Holding apacity Max Holding apacity and Machinable rea Min Holding apacity Max Holding apacity and Machinable rea imensions 80 (3.15) 75 (2.95) 35 (1.38) 45 (1.77) 24 (0.96) 185 (7.28) NOT VILL IN THIS SIZ 080-2582 080-2582 80 (3.15) 75 (2.95) 35 (1.38) 91 (3.58) 24 (0.96) 235 (9.25) 105 (4.13) 48 (1.89) 280 (11.02) 1030-15-55 105 (4.13) 48 (1.89) 280 (11.02) 138 (5.43) 380 (14.96) 1040-15-55 138 (5.43) 380 (14.96) 135 (5.31) 63 (2.48) 380 (14.96) 1540-20 -70 135 (5.31) 63 (2.48) 380 (14.96) 160 (6.30) 153 (6.02) 480 (18.90) 1550-20 -70 160 (6.30) 153 (6.02) 480 (18.90) 27 28 HIK provides a variety of coverplates for extended travel. ontact HIK for additional information. www.chick-workholding.com Phone: 724-772-1644 or 800-332-4425 mail: chick@chick-workholding.com
SSORIS (Qwikhange TM ) SYSTM 5 Machinable aceplates Machinable aceplates provide Qwikhange TM dedicated fixturing for those awkward parts that are too difficult to clamp. mini pallet changer can be created by utilizing two aceplates. Standard aceplates High aceplates Machinable rea Machinable rea System s 0520 and 0525 imensions imensions 080-2621 080-2625 49 (1.91) 25 (0.98) 14 (0.57) NOT VILL IN THIS SIZ 49 (1.91) 248 (9.76) 25 (0.98) 14 (0.57) 1030 and 1040 1540 and 1550 5P 1030-10-40 298 (11.73) 5P 1030-10-55 298 (11.73) 5P 1040-10-40 398 (15.67) 5P 1040-10-55 398 (15.67) ) 5P 1540-15-50 398 (15.67) 5P 1540-15-70 398 (15.67) 5P 1550-15-50 498 (19.61) 5P 1550-15-70 498 (19.61) ) ccessories (Qwikhange TM Machinable aceplates) Wide aceplates imensions 5P 1030-15-40 5P 1040-15-40 5P 1540-20-50 5P 1550-20-50 Machinable rea NOT VILL IN THIS SIZ 298 (11.73) 398 (15.67) 398 (15.67) 498 (19.61) Machinable accessories are the optimal solution for repeat set-ups. The standard height and width is suitable for most applications. HIK has designed wide, high and oversized accessories to provide a cost effective solution for those unique applications. Oversized aceplates imensions 080-2622 080-2626 80 (3.15) 80 (3.15) 248 (9.76) 35 (1.38) 35 (1.38) 5P 1030-15-55 298 (11.73) 5P 1040-15-55 398 (15.67) 5P 1540-20 -70 398 (15.67) 5P 1550-20 -70 498 (19.61) Machinable rea 24 (0.96) 24 (0.96) 29 30 www.chick-workholding.com Phone: 724-772-1644 or 800-332-4425 mail: chick@chick-workholding.com
SSORIS (Qwikhange TM ) SYSTM 5 Jaw arrier Sets Jaw arriers broaden your modern workholding flexibility by offering vise-like fixturing. Simply Qwikhange TM the jaws and your modern workholding is ready for vise-like set-ups. Single Station Set Jaw arriers System s 1040 and 1550 imensions Metric Jaw arrier Sets are also available, for details contact HIK. 5J 1040-SS-IN 098 (3.86) 217 (8.54) 116 (4.57) 028 (1.10) 5J 1550-SS-IN 287 (11.30) 135 (5.31) 038 (1.50) Hard Jaws ccessories (Qwikhange TM Jaw arriers) (1) Long Moveable Jaw arrier (1) ixed Single Station Jaw arrier (1) Single Station xtended Travel overplate Hard Jaws not included. Holding apacity (Max, Min = 0) Holding apacity 102 (4.00) 110 (4.33) Single Station eluxe Set Jaw arriers (1) Short Moveable Jaw arrier (1) Long Moveable Jaw arrier (1) ixed Single Station Jaw arrier (1) Single Station xtended Travel overplate Hard Jaws not included. G Short Holding apacity (Min, Max) H Long Holding apacity (Max, Min = 0) imensions Holding apacity G H 5J 1040-XS-IN 098 (3.86) 166 (6.54) 217 (8.54) 116 (4.57) 028 (1.10) 051 (2.00) 152 (6.00) 102 (4.00) 5J 1550-XS-IN 190 (7.48) 287 (11.30) 135 (5.31) 038 (1.50) 097 (3.82) 208 (8.19) 110 (4.33) These steel hard jaws are perfect for one part applications. olt them onto HIK s jaw carriers and the system is ready to go. 1040 Workholding Systems JH4ST imensions 31 (1.22) Thickness 9 (0.35) 101 (3.99) 1550 Workholding Systems JH6ST imensions 44 (1.72) Thickness 12 (0.48) 152 (5.99) Jaw arriers are the optimal solution for one-time set-ups or small batch sizes. Jaw arriers are available in inch and metric as Single Station, Single Station eluxe and ual Station Sets for HIK s 1040 and 1550 workholding systems. ual Station Set Jaw arriers (2) Moveable Jaw arriers (1) ixed enter Jaw arrier (1) ual Station xtended Travel overplate Hard Jaws not included. ual Station ual Station Holding apacity (Max, Min = 0) imensions Holding apacity 5J 1040 -S-IN 098 (3.86) 116 (4.57) 0 028 (1.10) 52 (2.03) 5J 1550 -S-IN 151 (5.94) 046 (1.80) 038 (1.50) 054 (2.13) Thick 31 32 The Holding apacity dimensions are calculated using HIK s standard Hard Jaws. See Hard Jaws dimensional information to make adjustments. www.chick-workholding.com Phone: 724-772-1644 or 800-332-4425 mail: chick@chick-workholding.com
SSORIS (Qwikhange TM ) SYSTM 5 onversion aceplates Maximize your flexibility with the onversion aceplates. onversion aceplates are ideal for those manufacturer s required to machine a variety of part sizes. onversion aceplates can easily convert a system that can hold one 10 part or convert to 10 small systems that hold 20 4 parts. Grippers onversion aceplates System s Vertical onversion aceplates 2 Systems Holding ap Horizontal onversion aceplates 6 Systems Holding ap 1030 1040 NOT PPLIL 51040-20-02V 419 (16.50) 88 (3.46) 85 (3.35) 51030-20-06H NOT PPLIL 298 (11.73) 88 (3.46) 85 (3.35) 1540 1550 51540-20-02V 51550-20-02V 419 (16.50) 498 (19.61) 98 (3.86) 81 (3.19) 85 (3.35) 85 (3.35) NOT PPLIL NOT PPLIL ccessories (onversion aceplates and Grippers) HIK Grippers are ideal for heavy machining applications in which fixture wear is a major concern. The hardened steel surface provides a clamping interface that eliminates wearing caused by rough cast irons, tool steels, or other hard metals. The HIK Grippers also increase the holding power of your fixture, since the serrated surface bites into the part, for more aggressive workpiece clamping. Holding apacity Vertical onversion aceplates Horizontal onversion aceplates 8 Systems Holding ap 10 Systems Holding ap NOT PPLIL NOT PPLIL 51040-20-08H 398 (15.67) 84 (3.31) 85 (3.35) NOT PPLIL 51540-20-08H 398 (15.67) 84 (3.31) 85 (3.35) NOT PPLIL NOT PPLIL 51550-20-10H 498 (19.61) 81 (3.19) 85 (3.35) imensions include standard dual station 0520 Qwikhange machinable jaws. Grippers Thickness Grippers Gripper #3 Gripper #4 Gripper #5 Gripper #6 imensions ( x x Thickness) hick Gripper Plain hick Gripper Serrated 9 x 9 x 8 005-2531 005-2532 12 x 12 x 4.6 005-2541 005-2542 15 x 15 x 5 005-2551 005-2552 19 x 19 x 6 005-2561 005-2562 33 34 www.chick-workholding.com Phone: 724-772-1644 or 800-332-4425 mail: chick@chick-workholding.com
SSORIS (Mounting) SYSTM 5 Qwik-Loks Mounting Qwik-Loks can mount either to HIK s oundation or to your T-Slotted table. oundation omplete fixturing change over in minutes. Take advantage of HIK s Round and iamond Pin Set for location and then bolt the system in place. T-Slotted Table Select the appropriate Locating Keys and a set of Toe lamps to mount to the machine s T-Slotted table. Round and iamond Pin Set MPIN12S Round and iamond Pin Sets are used to locate Qwik-Loks Systems (pgs. 9-10) quickly and accurately. These ø12 pins utilize an expanding ball lock mechanism for fastening. When mounting directly to the foundation. 50 systems require an adapter (# 081-0900). 1 2 Toe lamps 005-0254 HIK Toe lamps (four per set) provide the quickest and most secure means of mounting a Qwik-Lok to a T- Slotted VM table. Toe clamps are designed to be used with either 1/2-13 or M12 socket head cap screws. Locating Keys Order # elow Locating Keys (two keys per set) are used to provide positive location when mounting Qwik- Loks to T-Slotted VM tables. These keys utilize a ball lock mechanism to fasten on to the underside of all Qwik-Lok bases. MK10 10 MK12 12 MK14 x 18 14 & 18 MK16 16 MK20 20 MK500.500 MK562.562 MK625.625 MK688.688 MK750.750 MK812.812 Nested Subplates Qwikhange TM five 50 Qwik-Loks in minutes. Simply bolt the Qwik-Loks to the Subplate and mount the Subplate to either a HIK oundation or a T-Slotted table. System s 0520 and 0525 083-2305 083-2505 ccessories (Mounting - Qwik-Loks) Nested Subplates The 50 Qwik-Loks have an additional mounting option - - The Nested Subplate - - which gives the ability to mount five 50 Qwik-Loks side by side. WITH imensions epth 250 (9.84) 200 (7.87) 035 (1.38) epth 250 (9.84) 250 (9.84) 035 (1.38) 2 1 35 36 www.chick-workholding.com Phone: 724-772-1644 or 800-332-4425 mail: chick@chick-workholding.com
SSORIS (Mounting) SYSTM 5 Multi-Loks (aseplates) ll HIK Multi-Loks require the use of a aseplate. aseplates serve two purposes: 1. Rigidly securing a Multi-Lok to the pallet. 2. Positioning a Multi-Lok in the machine envelope. ustom aseplates HIK offers ustom aseplates designed to fit your application or machining center criteria. When ordering a ustom aseplate you may want to consider the following: Location Standard aseplates HIK offers a number of standard size aseplates for 1030/1040 and 1540/1550 4 Sided Multi-Loks. These aseplates are designed to interface with HM pallets which follow JIS and IN standards. Multi-Lok Workholding System ccessories (Mounting - aseplates) 7 (.28) dge enter (Standard) 35 (1.38) 20 Pallet overage MP10-10M12 and MP10-10M16 have 8 mounting holes, all others have 4 mounting holes; one at each corner MPP50 50 pilot plug centrally locates Multi-Lok to pallet 49.94 0.01 1.9669.0002 System s or 1030 and 1040 4 Sided Multi-Loks ull Partial (Standard) imensions MP10-08M12 MP10-08M16 MP10-10M12 MP10-10M16 200 (7.87) 200 (7.87) 240 (9.45) 240 (9.45) 027-0600 Thickness 080 (3.15) 016 (0.63) M12 X 25 080 (3.15) 024 (0.93) M16 X 35 100 (3.94) 016 (0.63) M12 X 25 100 (3.94) 024 (0.93) M16 X 35 System s or 1540 and 1550 4 Sided Multi-Loks Raised for easy access 35 (1.38 ) (Standard) imensions 5P15-08M12 5P15-08M16 5P15-10M12 5P15-10M16 208 (8.19) 208 (8.19) 240 (9.45) 240 (9.45) HIK s Hoist Ring bolts to the top of the Multi-Lok to ease lifting of the Multi-Lok ssembly. To order a ustom aseplate, contact HIK. 080 (3.15) 016 (0.63) M12 X 25 080 (3.15) 024 (0.93) M16 X 35 100 (3.94) 016 (0.63) M12 X 25 100 (3.94) 024 (0.93) M16 X 35 37 38 www.chick-workholding.com Phone: 724-772-1644 or 800-332-4425 mail: chick@chick-workholding.com