Kurt Versen Company Point Source Lighting Models with Round Apertures 10 Charles Street Westwood, New Jersey 1 PLEASE READ THIS ENTIRE INSTRUCTION SHEET BEFORE INSTALLATION. 2 DISCONNECT ELECTRICAL POWER BEFORE WIRING OR SERVICING FIXTURE. Telephone: 201 664 8200 Fax: 201 664 4801 INSTALLATION INSTRUCTIONS FOR FLUSH MOUNT FIXTURES 3 WARNING: DO NOT INSTALL INSULATION WITHIN THREE INCHES OF FIXTURE SIDES OR TOP TO ENTRAP HEAT. PLASTERING PLUG APERTURE PREPARATION 1 Remove plastering plug from aperture assembly. (See Fig. 1) 2 Loosen 3 screws and separate aperture assembly from fixture. (See Fig. 2) 3 NOTE: Protect plastering plug and aperture assembly from any damage by storing them in a safe place until ready for use. Fig. 1 CEILING THICKNESS 1 Place the rail assemblies (packed separately) on the fixture. The rail assemblies may be adjusted to accommodate the following ceiling thicknesses: 3/8, 1/2, 5/8, 3/4 & 7/8 2 Move rail assemblies to the proper slot as indicated on label and firmly tighten wing nuts. (See Figs. 3, 4 & 5) 1/2 3/4 3/8 5/8 7/8 SHEETROCK THICKNESS SETTING Fig. 2 Fig. 4 LABEL WING NUT STEEL WASHER SLOT Fig. 3 Fig. 5 1
MOUNTING FIXTURE TO CEILING 1 Determine the space where fixture is to be installed. 2 Measure the space between the joists or T-rails. (See Figs. 6 & 7) NOTE: T-rails must be suitable for gypboard applications. 3 Loosen 8 wing nuts (4 on each side of the rail assemblies) and set the rail lengths to fit the INSTALLATION INSTRUCTIONS WOOD JOISTFOR FLUSH MOUNT FIXTURES Fig. 6 (SUITABLE FOR GYPBOARD) measured space. (See Fig. 8) 4 Tighten 4 wing nuts at the top of the rail assemblies. (See Fig.11) 5 Insert fixture into ceiling space. NOTE: The perforated portions of the rail assemblies must lie flush with joists or T-rails. (See Fig. 10, 11 &12) 6 Anchor rail assemblies as described: For anchoring to wood joists: Hammer the forked tabs into joists then nail or screw rail ends to joists. (See Figs. 9 & 10) Nailing requires a minimum of 2 nails per rail end. (Continued on page 3) Fig. 7 WING NUTS FORKED TAB END WOOD JOIST DRYWALL (BY OTHERS) Fig. 8 PERFORATED PORTION OF Fig. 10 FORKED TAB LIGHTING FIXTURE WINGNUT WOOD JOIST SQUARE END PERFORATED Fig. 9 PORTION OF Fig. 11 A SQUARE MAY BE USED TO INSURE THAT BOTH OF THESE SURFACES ARE FLUSH WITH EACH OTHER 2
LIGHTING FIXTURE WING NUT MOUNTING FIXTURE TO CEILING (Continued from page 2) For anchoring to T-rails: Rail assemblies may be mounted parallel or perpendicular to T-rails. (See Figs. 13 & 15) Lock the rails in place with the supplied self-threading screws. (See Figs. 14 & 18) Fig. 12 A SQUARE MAY BE USED TO INSURE THAT BOTH OF THESE SURFACES ARE FLUSH WITH EACH OTHER SQUARE FINAL ADJUSTMENTS (See Fig. 16 & 17) 1 To re-position fixture, loosen 8 wing nuts on the rail assemblies. 2 Move the fixture along the length of the Rails to the desired location. 3 Firmly lock all 8 wing nuts. WINGNUT TOP OF WING NUT Fig. 13 Fig. 16 FIXTURE MAY BE MOVED SIDE - TO - SIDE WINGNUT Fig. 14 Fig. 17 Fig. 15 Fig. 18 3
KV4569 Fig. 19 DISTANCE WILL VARY PER MODEL OF FIXTURE LABEL EDGE OF APERTURE PAN PERFORATED PORTION OF (DRYWALL TO BE DRIVEN INTO THIS AREA) Fig. 20 GYPBOARD DRYWALL (BY OTHERS) WIRING 1 Disconnect electrical power before wiring. 2 All electrical connections must be in accordance with local codes and the National Electrical Code. 3 Fixture must be grounded. 4 See fixture installation instruction sheet for specific wiring instructions and/or wiring diagrams. GYPBOARD CEILING INSTALLATION 1 Please read the label located on fixture aperture pan BEFORE installing gypboard. The label indicates where the drywall screws (by others) are to be driven through the gypboard and into the perforated portion of the rail assembly. (See Figs. 19 & 20) 2 Opening in gypboard should be cut to provide ½ clearance around aperture pan throat. 3 Mount gypboard to ceiling structure so that the fixture s aperture pan throat is centered in the ceiling opening. 4 Fasten gypboard to ceiling structure. 5 Drive 2 drywall screws (by others) through the gypboard and into perforated portion of each rail assembly. (See Figs. 20 & 21) CAUTION: Driving screws into areas other than the perforated portions of the rail assemblies may cause permanent damage to the fixture and/or undesirable aesthetic effects. NOTE: Use 3 drywall screws (by others) per rail assembly on fixtures with larger apertures. APERTURE INSTALLATION 1 Insert aperture assembly into aperture pan. (See Fig. 22) 2 Butt aperture assembly up to gypboard face. 3 Lock in place with 3 screws (provided). (See Figs. 22 & 23) Fig. 21 Fig. 22 APERTURE Fig. 23 4
Fig. 24 JOINT TAPE (BY OTHERS) APERTURE SCREEN PLASTERING PLUG SPACKLING COMPOUND APPLICATION 1 Apply joint tape so half of the tape covers the gypboard and the other half covers the aperture assembly screen. (See Fig. 24) 2 Insert plastering plug into aperture assembly. (See Figs. 25 & 26) 3 Apply spackling compound over aperture assembly flange up to aperture edge and feather it out onto gypboard to present a a smooth blended appearance. (See Fig. 26) 4 NOTE: It is MOST IMPORTANT to allow spackling compound to DRY THOROUGHLY. COMPLETION 1 To avoid cracking of plaster, score the edges of the plastering plug BEFORE pulling it out of the aperture. 2 Plug may be cleaned and re-inserted to avoid over-spray into the fixture while painting the ceiling. 3 Insert trim into fixture aperture. (See Fig. 27) Fig. 25 Fig. 26 PLASTERING PLUG Fig. 27 5
Fig. 28 TORSION SPRING BRACKET REMOVAL AFTER INSTALLATION 1 Disconnect power to fixture before servicing. 2 Allow trim to cool. 3 NOTE: Gloves should be worn to avoid marking the trim with fingerprints. Place finger on top edge of trim and gently pull the trim downward. (See Fig. 28) 3 Squeeze the torsion spring legs together to clear the torsion spring bracket and pull the trim completely out of the fixture. (See Fig. 29) 4 To remove lensed trim from fixture, insert trim removal tool between lens and top edge of trim, then gently pull the trim downward until the trim flange is exposed. (See Fig. 30) 5 Grab trim by the flange and continue pulling the trim downward until it is completely out of the fixture. TORSION SPRING LEG Fig. 29 FLANGE TOP EDGE OF LENS Fig. 30 REMOVAL TOOL QUALITY CONTROL Every effort is made to assure that our products reach the job in perfect condition. We welcome your comments. Kurt Versen Company may change construction periodically without notice as part of its program for product improvement. Every effort is made to insure accuracy in our literature but error or omission could occur. 6