Sandvik Hyperion Metal Cutting Sawing Applications
Table of contents Page Circular Saw 03 Flying Saw Dry Cut Cold Saw Large Diameter Saw Hole Saw Page 05 Page Band Saw 06 Ball Cylinder Preformed Application Mapping Page 07 Grade Property Data Page 08 FAQ s Page 09 2
Circular Saw Application Flying Saw WIDTH THICKNESS MIN MAX SM 8.00 1.00 11.80 2.78 Ferrous App. MP40 SM25 Nonferrous App. SM20 Dry Cut WIDTH THICKNESS MIN MAX SM 5.00 1.00 11.80 2.00 Ferrous App. MP40 SM25 Nonferrous App. SM20 Metal cutting saw tips are manufactured to customer order. *Please contact your local Sandvik office/product specialist for minimum production quantity. 3
Circular Saw Application Cold Saw WIDTH THICKNESS MIN MAX SM 4.50 1.00 11.80 2.50 Ferrous App. Cermet Nonferrous App. Large Diameter Saw WIDTH THICKNESS MIN MAX SM 15.00 1.00 11.80 4.00 Ferrous App. MP40 SM25 Nonferrous App. SM20 Metal cutting saw tips are manufactured to customer order. *Please contact your local Sandvik office/product specialist for minimum production quantity. 4
Hole Saw Application Hole Saw WIDTH THICKNESS MIN MAX HC 5.70 1.00 11.80 2.00 H6N Hole Saw WIDTH MIN MAX THICKNESS HC Preformed H6N Metal cutting saw tips are manufactured to customer order. *Please contact your local Sandvik office/product specialist for minimum production quantity. 5
Band Saw Application This product is designed for use in the manufacture of Carbide tipped band saw blades, and covers the most popular used dimensions. Products can be supplied in preformed, cylinder & ball form, dependent on customer preference. Ball DIAMETER BLP mm (inch) 1.57 (0.062) 1.70 (0.067) 1.83 (0.072) 2.00 (0.079) 2.35 (0.093) 3.00 (0.118) 3.50 (0.138) H6F Cylinder DIAMETER BC mm (inch) mm (inch) 1.32 (0.052) 2.50 (0.098) 1.60 (0.063) 2.16 (0.085) 1.60 (0.063) 3.00 (0.118) 2.00 (0.079) 2.35 (0.093) 2.00 (0.079) 3.00 (0.118) 2.00 (0.079) 3.40 (0.134) 2.00 (0.079) 3.50 (0.138) H6F Preformed SM HEIGHT ANGLE (DEGREE) MIN MAX MIN MAX MIN MAX 1.50 3.00 1.50 4.00 45 90 Surface treatment industry std.: 5um ± 2um, 9um ± 3um. Please indicate if coating is required using Co or Ni as appropriate. Metal cutting saw tips are manufactured to customer order. *Please contact your local Sandvik office/product specialist for minimum production quantity. 6
The importance of Application Mapping Utilizing a market leading position in metal cutting, Sandvik Hyperion can offer the tool maker the latest high performance material. Key Factors in producing a high quality saw blade Saw plate Grade Selection based on cutting conditions Braze and grinding quality Geometry of saw tooth Coating of finished blade for specific applications How can Sandvik Hyperion Help the Toolmaker? A worldwide network of technical support specialists. A long term global Research and Development strategy. Ability to provide grade recommendations based on cutting machine type material and operating conditions Proven grade performance solutions 7
Grade Property Data CE05 ISO/US P10 - P30 C6 - C7 HARDNESS TRS Value Hv30 HRA Density g/cm3 1500 91.3 7.30 Alloyed Binder % N/mm2 psi 11 3000 435000 Binder % N/mm2 psi 2000 290000 S10F ISO/US P10 - P40 C5 - C7 HARDNESS Hv30 HRA Density g/cm3 1550 91.8 12.70 TRS Value ISO/US K20 - K30 C1 - C2 HARDNESS Hv30 HRA Density g/cm3 1600 92.1 14.45 TRS Value Binder % N/mm2 psi 10 4300 623000 SM20 ISO/US K20/C2 HARDNESS TRS Value Hv30 HRA Density g/cm3 1620 92.3 14.8 6 Binder % N/mm2 psi 9.5 3200 464000 Binder % N/mm2 psi 2800 406000 SM25 ISO/US P25/C6 All data shown are typical values. 8 HARDNESS Hv30 HRA Density g/cm3 1525 91.1 12.67 TRS Value
FAQ s 1 2 3 4 5 6 Does your product catalogue show all of the designs of tips for which you have manufacturing tools? No. The items shown are only a representative sample of some of the items commonly supplied. For additional information please contact your local Sandvik Hyperion product specialist. The products in the catalogue do not match exactly what I require. Can you manufacture tips to my own design? Yes. Sandvik Hyperion manufactures parts completely from their own production tooling. Please bear in mind that changes in grade can mean that additional tools are needed due to the variation in pressing characteristics. Do we need to purchase tips from Sandvik Hyperion with a surface treatment to improve the brazing characteristics? No. In many cases and using the latest automated induction brazing machines with high quality materials, it is not necessary to provide tips with a coating typically of Nickel. Our product specialists will be happy to give you guidance. Can Sandvik Hyperion provide non-standard products in a shortened manufacturing lead time? Yes. Having an extensive range of tools and a flexible manufacturing facility we can provide non-standard parts on average in 5-6 working weeks. We are developing a new range of saw blades for metal cutting. Can Sandvik Hyperion offer any technical support in grade selection and fabrication details? Yes. We have extensive research and development experience in Metal cutting, and can provide technical support to assist you in both the fabrication of tools along with a review of the finished saw quality. If I have a product failure, can Sandvik Hyperion provide technical assistance to identify the failure mode? Yes. For our key customers we provide technical support in particular relating to grinding and brazing quality. Do you still have questions? Just talk to us! 9
10 Sandvik Hyperion Metal Cutting Solutions
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SH-4004 ENG