INSTALLATION AND CUSTOMER CARE INFORMATION FOR SC144-200 FREESTANDING STERILIZATION CENTERS General Information: Many Artizan Design Free-standing Sterilization Centers are custom designed and built to the customers specifications using our standard sterilization modules. Follow these general instructions using your specific order drawings to properly erect your sterilization center. Customer Service and Technical Support: 8:00 AM to 5:00 PM central (M-Th) 8:00 AM to 4:30 PM central (Fri) Phone: 800-257-7407 or 270-651-7407 Fax: 270-651-1732
INDEX PAGE 3 Parts List PAGE 9 Assembling the Clean Storage Tower (Step 7) PAGE 4 Assembling the base cabinets (Step 1) PAGE 5 Attaching side and back walls (Step 2) PAGE 10 Installing toe-kick / Locating wired circuits (Step 8) PAGE 6 Installing upper cabinets (Step 3) PAGE 11 Finalizing Installation PAGE 7 Installing task lights and service panel (Step 4) PAGE 12 Solid surface care and maintenance PAGE 8 Installing counter top and sink (Step 5) PAGE 8 Assembling the sterilizer tower (Step 6) PAGE 13-17 Circuit diagrams PAGE 18 Hardware adjustments PAGE 19-23 Airglide parts and schematics GENERAL DESCRIPTION OF CABINET SECTIONS Upper Wall Cabinets Clean Storage Tower Upper Wall Cabinets Sterilizer Tower Service Panel Service Panel Base Cabinets Base Cabinets Toe Kick page 2
PAGE 3 OF 23 SC144-200 Free-standing Sterilization - PARTS LIST - 24 - Leg Levelers SKU# H8480 4 - #6 X 1" Black Wood Screw (Used for Top Install) SKU# S19100 8 - #6 X 1 5/8" Black Wood Screw (Used for Top Install) SKU# S19102 85 - #8 X 3/4" Wood Screw (Located with Hang rail) SKU# S19106 74-1/4-20 X 1 1/4" Machine Screw (Used for Side Walls & Back Panels) SKU# S19151 16 - Euro Screws (Located with Slide out Shelves) SKU# 19000 16 - Connector Bolts SKU # 19074 6-5/8 Square Head Lights SKU # 19015 Note - Parts NOT shown actual size Note - Parts may vary according to cabinet configuration page 3
Free-standing Sterilization PAGE 4 OF 23 - Step #1 Assembling The Base cabinets - ATTACHING CABINETS TOGETHER USING CONNECTING SCREWS INSTALLING LEG LEVELERS LEVELING 5 1/8" - 5 1/4" Right Side View CLAMPS Back of Cabinet FLOOR 1. Remove all doors and drawers from cabinets. Check the floor area with a 4 foot level and determine the amount of fall. Lay the first cabinet on its back and tap legs in with a hammer. Pre-adjust legs to 5 1/8" 5 1/4". Stand the first cabinet and set upright. Repeat the process with the next cabinet and level it next to the first cabinet. 2. Hold or clamp the front edges together by using the through holes located at the top and bottom near the face of the cabinets and insert one end of the connecting screw into the hole and tap lightly with a hammer until seated against the side wall. Thread the other end into the adjacent hole and tighten using a phillips tip in a cordless screwgun or drill. Repeat with the through holes near the rear of the cabinet. 3. Continue setting and leveling cabinets using a 4 foot level. Check the entire run of cabinets after assembling. Make sure all legs are touching the floor and optimally are bearing an equal portion of the weight. Note - legs can be adjusted either by turning from the outside or by using a narrow flat blade screwdriver from inside the cabinet and through the center of the leg. Note - See page 17 for proper drawer removal procedure. 4. Assemble base cabinets together using the layout shown in your drawing. page 4
PAGE 5 OF 23 Free-standing Sterilization - Step #2 Attaching Side and Back Walls - 1. Attach both of the side walls to the base cabinets using 1 1/4 x 1/4 x #20 flathead machine screws. Note - Side walls overlap the back of the base cabinets by approximately 3/4". STRAIGHT SIDE WALL PANEL 3/4" x #8 Wood Screws 2. Attach all back panels to base cabinets using 1 1/4 x 1/4 x #20 flathead machine screws. 3. Secure the back wall panels together by attaching the wall cabinet hang rail using 3/4" x #8 wood screws. Note: Back panels rest onto extended base cabinet bottom panels. Note: Back and side wall panels are held together at the top end by the attachment of the upper wall cabinets in the next step. Note: Hang Rail & Hang Rail Kits are located with the Side walls or Counter Tops. 1 1/4 x 1/4 x #20 flathead machine screws. page 5
PAGE 6 OF 23 1. Hang all uppers onto rail and secure one end cabinet to side wall using 1 1/4" flathead screws. Note: Side walls need to be loosened slightly in order for easy installation. INTERNAL ADJUSTMENT ARMS A B Important Note: Install this upper wall cabinet last. 1 Extend the adjustment arm outward enough to easily catch the top of the rail by turning the bottom screw counterclockwise. Note: Back panels rest onto extended base cabinet bottom panels. Adjustments: A - Top Screw - Up/Down B - Bottom Screw - In/Out Important Note: Do not over-tighten adjustment screws. ATTACHING CABINETS TOGETHER HANGING CABINETS 2. Align cabinets together using adjustment arms and secure with connecting screws provided. CLAMPS 3. Hold or clamp the front edges together by using the through holes located at the top and bottom near the face of the cabinets and insert one end of the connecting screws into the hole and tap lightly with a hammer until seated against side wall. Thread the other end into the adjacent hole and tighten using a phillips tip in a cordless screwgun or drill. Repeat with the through holes near the rear of the cabinet. page 6
The Service Panel is designed to provide a hidden chase for wires to run behind cabinets. PAGE 7 OF 23 1. Run task light wires downward into the floor of the sink compartment. DO NOT attach task lights at this time. SERVICE PANEL 2. Install service panel/s into notch on top of base cabinets and snap into clips mounted underneath upper wall cabinets. Be sure to leave task lights in front of service panels. Wire Raceway Note: Back panels rest onto extended base cabinet bottom panels. 3. Attach lights to bottom of wall cabinets by using the 5/8 Square Head Screws. Mounts behind tape dispenser alcove. Note: Back panels rest onto extended base cabinet bottom panels. page 7
PAGE 8 OF 23 1. Attach the countertop using 1 5/8 screws for base cabinets with a wood top panel and 1 wood screws for sink base cabinets with L-brackets. Note - if a laminate counter top is supplied, Apply silicone sealer to the under-side of sink flange prior to mounting. 1 5/8 wood screws Note: Sink Base Back panels rest onto extended base1 cabinet bottom panels. wood screws 1 5/8 wood screws 1 5/8 wood screws - Step #6 Assembling the Sterilizer Tower 1. Assemble the tower using the same procedure utilized in the past steps. 2.Attach the Sterilizer slide out shelves to the side walls using the supplied euro screws located with the slide out shelves. 3. Attach the Sterilizer tower to the other assembled cabinets using 1 1/4" x 1/4" x #20 flathead machine screws. Note - Side walls overlap the back of the base cabinets by approximately 3/4". page 8
Free-standing Sterilization PAGE 9 OF 23 - Step #7 Assembling the Clean Storage Tower - 1. Lay the clean storage tower on its back and tap legs in with a hammer. Pre-adjust legs to 5 1/8" - 5 1/4". Stand the clean storage tower and set upright. 2. Slide the clean storage tower into place next to the sterilizer tower. Level the tower using a 4 foot level. Make sure all legs are touching the floor and optimally are bearing an equal portion of the weight. 5 1/8" - 5 1/4" Right Side View Back of Cabinet FLOOR 3. Attach the clean storage tower to the other assembled cabinets using 1 1/4" x 1/4" x #20 flathead machine screws. Note - Side walls overlap the back of the base cabinets by approximately 3/4". page 9
PAGE 10 OF 23 Notch Facing away from legs Plastic Receivers with Metal clip 1. Lay the toe-board face down in front of attached levelers with the notch facing away from legs. Align plastic receivers with each leg and tap into the continuous notch on back side of toe-board. Install metal leg clips into receivers. Stand toeboard up-right and tap lightly on the face until clips snap against legs. ELECTRICAL All wires should terminate at the floor of the sink base and connections made by a licensed electrician in conjunction with local wiring codes. TABLE TOP OR OPTIONAL RECESSED ULTRASONIC STERILIZER 1 LIGHT CIRCUIT STERILIZER 2 ULTRASONIC Note: Back panels rest onto extended base cabinet bottom panels. ELECTRICAL STERILIZER 1 120V 20A STERILIZER 2 120V 20A LIGHT CIRCUIT ULTRASONIC 120V 20A 120V 20A page 10
PAGE 11 OF 23 Reinstall all drawers and doors removed in the first step. Install shelf pegs and insert shelving into appropriate compartments. Shelf pegs are located in each cabinet with adjustable shelves. Make final hinge adjustments. Note - Drawers are numbered starting at the top and run downward to insure they are returned to the same position. 21" RECESSED TASK LIGHT TABLE TOP OR OPTIONAL RECESSED ULTRASONIC AUTOCLAVE STATIM 21" RECESSED TASK LIGHT WRAP DRAWER 5" WRAP DRAWER 5" TIMER 9.00 5" 10.00 5" 5" 10.00 5" OPTIONAL TAPMASTER FAUCET FOOT CONTROL OPTIONAL AIRGLIDE KICK OPEN UPPER CABINET DOORS AND WASTE MODULE Note: See pages 20-23 for installation of optional Pneumatics page 11
PAGE 12 OF 23 Solid Surface Care & Maintenance CARE AND MAINTENANCE Caring for your Wilsonart Gibraltar Solid Surface countertop or surface is as simple as wiping the surface with a damp cloth. If a stain develops, wipe it away with soap and water. Or if you prefer wipe it clean with Windex. If a stain doesn t respond to soap and water, for a matte finish, apply an abrasive cleanser and buff with a Scotch-Brite pad using a circular motion. The same technique can be used for cigarette burns. If you have a gloss finish, please contact your dealer or fabricator before attempting repairs. For minor cuts and scratches, simply sand lightly with a medium (220 grit) sandpaper, then follow with a fine (320 grit) sandpaper. Finally, touch up the finish by buffing with a Scotch-Brite pad. PRECAUTIONS Do not expose the surface to harsh chemicals, such as paint remover, turpentine, nail polish remover or stove and drain cleaners. If these chemicals come in contact with the surface, immediately wash them off with water, using appropriate safety measures to avoid injury. Always use a cutting board instead of cutting directly on the surface. While minor cuts and scratches can be repaired, care should be taken to prevent them in order to keep the surface looking as good as new. page 12
PAGE 13 OF 23 Circuit Diagrams PREFABRICATED DENTAL ASSEMBLY FILE #E231530 Hospital Grade / Redundant Ground page 13
PAGE 14 OF 23 DUAL STERILIZER RECEPTACLE SEPARATE CIRCUITS (SAME BOX) WIRING DIAGRAM ITEM #EL-280 Mark for sterilizers 1 & 2 GREEN INSULATED GROUNDING WIRE STERILIZER #1 STERILIZER #2 HOSPITAL GRADE DUPLEX RECEPTACLE HOSPITAL GRADE DUPLEX RECEPTACLE + BLACK (HOT) + BLACK (HOT) ROUGH-IN BOX ROUGH-IN BOX RATED 120VOLT 20 AMP CIRCUIT RATED 120VOLT 20 AMP CIRCUIT page 14
PAGE 15 OF 23 FREE-STANDING STERILIZATION WIRING DIAGRAM ITEM #EL-250 LIGHT CIRCUIT SINK AREA (STANDARD) GREEN INSULATED GROUNDING WIRE FLORESCENT LIGHT FIXTURE HOSPITAL GRADE GFCI (GROUND FAULT) RECEPTACLE SINGLE POLE SWITCH TASK LIGHT MOUNTED UNDERNEATH UPPER CABINET LABEL DEDICATED LIGHT CIRCUIT 120VOLT, 20 AMP 12-2 WIRE ROUGH-IN BOX RATED 20 AMP CIRCUIT page 15
PAGE 16 OF 23 FREE-STANDING STERILZATION WIRING DIAGRAM ITEM #212 DUAL RECEPTACLE CIRCUIT SINK AREA (OPTIONAL) GREEN INSULATED GROUNDING WIRE GFCI RECEPTACLE REGULAR RECEPTACLE HOSPITAL GRADE GFCI DUPLEX RECEPTACLE HOSPITAL GRADE DUPLEX RECEPTACLE LABEL COMBINE WITH LIGHT CIRCUIT ITEM #EL-240 120VOLT, 20 AMP 12-2 WIRE ROUGH-IN BOX RATED 20 AMP CIRCUIT page 16
PAGE 17 OF 23 FREE-STANDING STERILZATION WIRING DIAGRAM ITEM #220 ULTRASONIC RECEPTACLE CIRCUIT (OPTIONAL) GREEN INSULATED GROUNDING WIRE REGULAR RECEPTACLE HOSPITAL GRADE GFCI DUPLEX RECEPTACLE LABEL DEDICATED ULTRASONIC 120VOLT, 20 AMP 12-2 WIRE ROUGH-IN BOX RATED 20 AMP CIRCUIT page 17
D 3 GA1106 GA1105 Drawer Removal, Installation and Adjustment Drawer Removal A) Open drawer completely. B) Lift up on the drawer front until the front of the box releases from the glide. C) Pull out on the drawer slightly. D) Lower the drawer back down while pulling out on the drawer. Drawer Installation A) Fully extend drawer glides from the cabinet. (Optional) B) Place the drawer on the glides. C) Push the drawer in completely. D) Cycle drawer a couple times to ensure that the drawer is securely attached to the glides. A B C Full Extension Glide Removal & Installation... 2 Removal A) Extend the glide to its outermost position. Push the release levers in and remove the drawer member of the sides. 4 5 Drawer Member PULL PUSH Cabinet Member Installation A) Line up the drawer member to the cabinet member and push the drawer into its compartment. GA1107 Drawer Front Adjustment and Removal 1) Remove the cover caps on the drawer side by hand. 2) Height Adjustment: Rotate in either direction to adjust the drawer front vertically. 3) Tilt Adjustment: Adjust after the drawer front is installed to ensure the drawer sides meet square with the drawer front. (Only available on large drawer boxes.) 4) Side Adjustment: Adjusts the drawer front horizontally. Turn in either direction. 5) Tension/Removal: For large drawers, turn the screw toward the front of the drawer until the front detaches from the box. Repeat this procedure on both sides of the drawer. For small and medium drawer boxes, turn the screw toward the back of the drawer to remove the front.
D Door Removal, Installation, and Adjustment Hinge 1 & 2 Adjustments Use a phillips head screw driver for the following steps... A) Screw A adjusts the door in direction A seen in the Adjustment Direction Guide B) Screw B adjusts the door in direction B. Equal adjustment must be made to all hinges on the door for it to move the desired distance. C) Screw C adjusts the door in the C direction. Make adjustments to top and bottom hinge as necessary. Note: Use a level to ensure the door is level and plumb. Preferred gaps are approximately 1/8 between doors and 1/16 between accents and doors. Hinge 1, 2, & 3 Installation F) Hook the hinge to the mounting block at point F G) Latch at point G by pressing the hinge against the hinge block. 180 Hinge Adjustments D) Loosen screw D and adjust door gap and angle using a level. Tighten screw D when positioned correctly, 180 Hinge Hinge 1 & 2 Removal E) Press button at point E at the back of the hinge and pull away from cabinet. G F B Hinge 1 Hinge 1 & 2 Adjustment Direction Guide E A C A E Hinge 2 C B A C Hinge 3 C A B GA1044 E B Soft Close Switch Door Removal
PAGE 19 OF 23 ARTIZAN page 19
page 20
page 21
page 22
page 23
Midmark Corporation Glasgow Office 115 G.L. Comer Rd. Glasgow, KY 42141 (270)651-7407 (800)257-7407 Fax (270)651-1732 www.midmark.com REVISED 04-2010