OWNER'S MANUAL TWIN OVER FULL BUNK BED MODEL #: TG-BTC01E ESPRESSO TG-BTC01W WHITE NOTE: THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION. PLEASE READ AND KEEP FOR FUTURE REFERENCE. DATE OF PURCHASE: RECEIPT OF PURCHASE: ATTACH HERE UPC CODE: TG-BTC01E 0-65857-14566-3 TG-BTC01W 0-65857-15044-5 DO NOT RETURN PRODUCT TO THE STORE. If a part is missing or damaged, contact our customer service department. We will replace the part FREE of charge. Tel # : 1-800-295-1980 E-Mail: das@dorel.com Fax #: 514-353-7819
CUSTOMER SERVICE If you are missing parts or have any questions about this product, contact our customer service representative first! CALL 1-800-295-1980 You can also order parts by writing to the address listed below. Please include the product model number, color and a detailed description of the part. Customer Service Department No. 413 12345 Albert-Hudon Boulevard, Suite 100 Montreal, Quebec Canada, H1G 3L1 E-MAIL: das@dorel.com WARNING STRANGULATION HAZARD - NEVER ATTACH OR HANG ITEMS TO ANY PART OF THE BUNK BED THAT ARE NOT DESIGNED FOR USE WITH THE BED; FOR EXAMPLE, BUT NOT LIMITED TO HOOKS, BELTS AND JUMP ROPES. FOLLOW THE INFORMATION ON THE WARNINGS APPEARING ON THE UPPER BUNK END STRUCTURE AND ON THE CARTON. DO NOT REMOVE WARNING LABEL FROM BED. THE MATTRESS PLATFORM IS DESIGNED TO SUPPORT A MATTRESS WITHOUT THE NEED FOR A POSTURE BOARD OR BOX SPRING. ALWAYS USE THE RECOMMENDED SIZE MATTRESS OR MATTRESS SUPPORT, OR BOTH, TO HELP PREVENT THE LIKELIHOOD OF ENTRAPMENT OR FALLS. USE ONLY COIL SPRING MATTRESSES ON BOTH THE UPPER AND LOWER BUNKS. FAILURE TO DO SO CAN RESULT IN INJURY. USE ONLY MATTRESSES WHICH ARE 74"-75" LONG AND 37 1/2" - 38 1/2" WIDE ON UPPER AND ON LOWER BUNKS. ENSURE THICKNESS OF MATTRESS DOES NOT EXCEED 6". SURFACE OF MATTRESS MUST BE AT LEAST 5" (127MM) BELOW THE UPPER EDGE OF GUARDRAILS. DO NOT ALLOW CHILDREN UNDER 6 YEARS OF AGE TO USE THE UPPER BUNK. ALWAYS USE GUARDRAILS ON BOTH LONG SIDES OF THE UPPER BUNK. IF THE BUNK BED WILL BE PLACED NEXT TO THE WALL, THE GUARDRAIL THAT RUNS THE FULL LENGTH OF THE BED SHOULD BE PLACED AGAINST THE WALL TO PREVENT ENTRAPMENT BETWEEN THE BED AND WALL (APPLICABLE FOR BUNK BEDS WITH FULL LENGTH GUARDRAILS ON ONE SIDE). PERIODICALLY CHECK AND ENSURE THAT THE GUARDRAIL, LADDER AND OTHER COMPONENTS ARE IN THEIR PROPER POSITION, FREE FROM DAMAGE, AND THAT ALL CONNECTORS ARE TIGHT. DO NOT ALLOW HORSEPLAY ON OR UNDER THE BED AND PROHIBIT JUMPING ON THE BED. DO NOT USE SUBSTITUTE PARTS. CONTACT CUSTOMER SERVICE FOR REPLACEMENT PARTS. USE OF A NIGHT LIGHT MAY PROVIDE ADDED SAFETY PRECAUTION FOR A CHILD USING THE UPPER BUNK. THE USE OF WATER OR SLEEP FLOTATION MATTRESSES IS PROHIBITED. ALWAYS USE THE LADDER FOR ENTERING AND LEAVING THE UPPER BUNK. PROHIBIT MORE THAN ONE PERSON ON UPPER BUNK. KEEP THESE INSTRUCTIONS FOR FUTURE USE.
NOTES READ EACH STEP CAREFULLY BEFORE STARTING. IT IS VERY IMPORTANT THAT EACH STEP OF INSTRUCTION IS PERFORMED IN THE CORRECT ORDER. IF THESE STEPS ARE NOT FOLLOWED IN SEQUENCE, ASSEMBLY DIFFICULTIES WILL OCCUR AND CAN RESULT IN INJURY. ADULT ASSEMBLY REQUIRED. MAKE SURE ALL PARTS ARE INCLUDED. WORK IN SPACIOUS AREA, PREFERABLY ON A SMOOTH SOFT SURFACE. ASSEMBLY WILL REQUIRE TWO PEOPLE. MOST BOARD PARTS ARE LABELED OR STAMPED ON THE RAW EDGE. PHILLIPS HEAD SCREWDRIVER (NOT INCLUDED) IS REQUIRED. A RUBBER MALLET (NOT INCLUDED) IS RECOMMENDED TO FACILITATE ASSEMBLY. BED IS DESIGNED FOR CHILDREN RANGING FROM 6 YEARS OF AGE TO YOUNG TEENAGERS. CARE AND CLEANING Dust regularly with a soft, dry cloth. We do not recommend the use of chemical cleaners or wax on our lacquered furniture as it may damage the finish. Keep solvents, alcohol, nail polish and polish removers away from your hardwood furniture surfaces. MAINTENANCE Check bolts/screws periodically and tighten them if necessary. DOREL ASIA LIMITED WARRANTY DOREL ASIA warrants its product to be free from defects in material and workmanship and agrees to remedy any such defect. This warranty covers 1 year from the date of original purchase. This warranty is valid only upon presentation of proof of purchase. This is solely limited to the repair or replacement of defective furniture components and no assembly labor is included. This warranty does not apply to any product which has been improperly assembled, subjected to misuse or abuse or which has been altered or repaired in any way. This warranty gives you specific legal rights and you may also have other rights which vary from State to State WARNING: Should this product become damaged, and/or components are broken or missing, DO NOT USE.
TWIN OVER FULL BUNK BED HARDWARE LIST 1 2 1/4" x 100mm 6.5mm x 48mm JOINT CONNECTOR (4mm HEX HEAD) 16 PCS 3 4 WOOD JOINT CONNECTOR (4mm HEX HEAD) 8 PCS 6.5mm x 100mm WOOD JOINT CONNECTOR (4mm HEX HEAD) 24 PCS 5 6 4mm x 35mm FLAT HEAD SCREW 28 PCS 4mm x 30mm FLAT HEAD SCREW 3 PCS 7 8 10mm x 100mm METAL DOWEL 4 PCS 10mm x 50mm WOOD DOWEL 3 9 10 11.8mm x 15mm BARREL NUT 16 PCS 9mm x 17mm HEX KEY 1 PC 11 12 HEX CAP 4 PCS 13 4mm x 19mm FLAT HEAD SCREW 1/4" x 38mm JOINT CONNECTOR (4mm HEX HEAD) 7 PCS 1 STOPPER 44 PCS
TWIN OVER FULL BUNK BED PARTS LIST A B C D E F BOTTOM POST B BOTTOM POST P R A Q W N G C E F M K H X Y D O E S U O Z L T F 2
PARTS LIST TWIN OVER FULL BUNK BED G H I J TOP HEADBOARD TOP CROSS K TOP HEADBOARD BOTTOM CROSS L BOTTOM HEADBOARD TOP CROSS BOTTOM HEADBOARD BOTTOM CROSS M N TOP HEADBOARD SLAT 18 PCS O BOTTOM HEADBOARD SLAT 26 PCS TOP SIDE RAIL (WITH 4 HOLES) 1 PC TOP SIDE RAIL (WITH 1 HOLE) 1 PC P Q R BOTTOM SIDE RAIL (WITH NO HOLE) SHORT GUARDRAIL 3
PARTS LIST S TWIN OVER FULL BUNK BED T U V1 LEFT LADDER END 1 PC V2 RIGHT LADDER END 1 PC W LADDER STEP 4 PCS X LEFT SHORT GUARDRAIL POST 1 PC Y RIGHT SHORT GUARDRAIL POST 1 PC Z TOP SLAT 7 PCS A1 BOTTOM SLAT WITHOUT HOLE 4 PCS BOTTOM SLAT WITH 1 HOLE 3 PCS SUPPORT POST 3 PCS SPACE BLOCK 4
TWIN OVER FULL BUNK BED G G K K A H H 3 STEP 1 One of the top headboard top cross (G) has a label on it. Use it in this step. Insert stoppers (13) and top headboard slats (K) into the holes of the top headboard bottom cross (H) and push down until firmly in place. Slide top headboard top cross (G) onto top headboard slats (K). Insert wood dowels (7) into ends of top headboard top cross (G) and bottom cross (H). Attach top posts (A & B) using wood joint connectors (3) as shown. NOTES: Top headboard top cross (G) and top headboard bottom cross (H) may require that they be pulled closer together or further apart in order to allow wood dowels (7) to align with holes in top posts (A and B). 5
TWIN OVER FULL BUNK BED J STEP 2 Repeat the previous step to assemble the remaining top headboard using top posts (C & D). Repeat Step #1 to assembly the bottom headboards using bottom headboard slats (L), bottom headboard top cross (I), bottom headboard bottom cross (J), and bottom posts (E & F). NOTE: Bottom headboard top cross (I) has 2 holes on it to insert metal dowels in Step 7. One hole is located near the center, the other is an end. Make sure that one bottom post (E) and one bottom post (F) are each attached to the end of one bottom top cross (I) with the metal dowel holes. Refer to above illustration for the exact location. 6
TWIN OVER FULL BUNK BED F E 8 E F STEP 3 Attach the two bottom headboards with bottom posts (E and F) to bottom side rails (O) using joint connectors (1) and barrel nuts (8) as shown. Note: This is the lower bunk. 7
SIDE Headboar I RAIL I DIAGRAM TWIN SLAT 1 DIAGRAM OVER J FULL Footboard 2 A BUNK BED H1 WOOD SCREWS NOTE: 4 14 PCS 12 3 PCS STEP 4 Attach a bottom slat without hole (X) onto bottom side rails (O) of the bottom bunk (as close to the headboard as possible) with flat head screws (4). Attach the other slats (X & Y) to the bottom side rails (O) with flat head screws (4) using a Phillips head screwdriver (not included). Use space block (A1) to space the slats out evenly as shown. Attach the support post (Z) to bottom slats with 1 hole (Y) of the bottom bunk with joint connectors (12) and hex key (9) as shown. NOTE: If you notice that any of the slats (X & Y) are not perfectly flat, be sure to assemble them so that the slats (X & Y) curves up in the middle and down on the ends. You've finished assmebling the lower bunk. 8
TWIN OVER FULL BUNK BED B M C D STEP 5 Insert a wood dowel (7) into each end of the long guardrails (P). Attach two long guardrails (P) and two top side rails (M and N) to top posts (A and B) & (C and D) as shown. Fasten top side rails (M and N) with joint connectors (1) and barrel nuts (8). Fasten long guardrails (P) with wood joint connectors (3). Use hex key (9) to tighten all joint connectors (1). 9
SIDE Headboar I RAIL I H1 DIAGRAM TWIN SLAT 1 DIAGRAM OVER J FULL Footboard 2 A BUNK WOOD SCREWS NOTE: BED STEP 6 Insert wood dowel (7) into each end of the short guardrails (Q). Attach two short guardrails (Q) to short guardrail posts (V1 & V2) with wood joint connectors (3) as shown. Attach the short guardrail posts (V1 & V2) to top side rail (M) with joint connectors (12) and hex cap (10) as shown. Attach a top slat (W) onto top side rails (M & N) of the top bunk (as close to the headboard as possible) with flat head screws (4). Attach the other slats (W) to the top side rails (M & N) with flat head screws (4). Use space block (A1) to space them out evenly. NOTE: If you notice that any of the slats (W) are not perfectly flat, be sure to assemble them so that the slats (W) curves up in the middle and down on the ends. 10
SIDE Headboar I RAIL TWIN I H1 DIAGRAM SLAT 1 DIAGRAM OVER FULL J 2Footboard ABUNK BED WOOD SCREWS NOTE: 5 3 PCS 6 4 PCS STEP 7 Insert four metal dowels (6) into the holes in the bottom headboard top crosses (I). With the help if another peson, stack the top bunk onto the bottom bunk. Attach the guardrail leg (R) to long guardrails (P) and top side rail (N) with flat head screws (5). 11
Headboard SIDE Headboard I RAIL TWIN I H1 DIAGRAM OVER SLAT 1 DIAGRAM FULL J Footboard BUNK 2A BED WOOD SCREWS NOTE: STEP 8 To assemble the ladder, insert wood dowels (7) into the end of the ladder steps (U). Attach left ladder end (S) and right ladder end (T) to ladder steps (U) with wood joint connectors (2) and hex key (9). 12
SIDE Headboar I RAIL TWIN I H1 DIAGRAM SLAT 1 DIAGRAM OVER FULL J 2Footboard ABUNK BED WOOD SCREWS NOTE: M 11 11 STEP 9 Attach the ladder to the top side rail (M) with flat head screw (11) as shown. 13
TWIN OVER FULL BUNK BED To be used as the headboard for twin bed To be used as the headboard for full bed To be used as the headboard for twin bed To be used as the headboard for full bed full bed twin bed To convert the bunk bed into a twin bed and full size bed, remove the ladder and all the guardrails. With the help of another person, remove the top bunk from the lower bunk. 14
TWIN OVER FULL BUNK BED DO NOT ALLOW HORSEPLAY ON OR UNDER THE BED AND PROHIBIT JUMPING ON THE BED. DO NOT ALLOW CHILDREN UNDER 6 YEARS OF AGE OR WEIGHING MORE THAN 150 LBS TO USE THE UPPER BUNK. BED IS DESIGNED FOR CHILDREN RANGING FROM 6 YEARS OF AGE TO YOUNG TEENAGERS. USE ONLY MATTRESSES WHICH ARE 74"-75" LONG AND 37 1/2" - 38 1/2" WIDE ON UPPER BUNK AND AT LEAST 27 1/4" BY 51 5/8" ON LOWER BUNK. ENSURE THICKNESS OF MATTRESS DOES NOT EXCEED 6". DO NOT RETURN PRODUCT TO THE STORE. If a part is missing or damaged, contact our customer service department. We will replace the part FREE of charge. 15 Tel # : 1-800-295-1980 E-Mail: das@dorel.com Fax #: 514-353-7819
MODEL #: BA B EC B D Customer Service PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE PLEASE CONTACT CUSTOMER SERVICE REPRESENTATIVES AT THE FOLLOWING NUMBERS SHOULD THERE BE ANY MISSING OR DEFECTIVE PART(S). Customer Service Phone Number 1-800-295-1980 Customer Service Fax Number 514-353-7819 Email: das@dorel.com Request Date: Name: Shipping Address: Street & Number: City & State: Zip Code: Day Time Phone Number: (including area code) Date & Place of Purchase: Part(s) description and quantity: (Please be sure to list model number or SKN number) Customer Service Representative Mailing Address: Customer Service Department No. 413, 12345 Albert-Hudon Boulevard, Suite 100, Montreal, QC, Canada, H1G 3L1