EUROLINE ASSIC PHENOLIC / EVERGREEN
EUROLINE ASSIC PHENOLIC / EVERGREEN Before you begin, please note the following considerations: Safety First! Please use proper safety gear when performing any installation. Review all jobsite conditions for any compromises of safety and report all concerns to project superintendents. Verify that adequate blocking has been installed behind all walls for bracket attachments. Shop drawings provided will supply all compartment material type, hardware supplied, construction type, compartment widths, depths, ceiling heights, individual component sizes. You will need the shop drawings to determine centerline dimensions and drilling locations. Upon receipt of material and shake out, be certain that all items indicated on the hardware packing list and job list are included. B e sure to review Storage and Handling instructions enclosed for proper storage of this material. Page 1
Storage and Handling STORE ALL MATERIAL FLAT, ON A LEVEL ELEVATED SURFACE ABOVE FLOOR OR DECK. NEVER STORE PANELS VERTICALLY ON THE ENDS OR SIDES. NEVER STORE MATERIAL ON EDGE OR LEANING AGAINST A WALL. STORE ALL LARGER SIZE PIECES ON BOTTOM WITH SMALLER SIZE PIECES ON TOP TO PREVENT ANY OVERHANGING OR SAGGING AROUND EDGES. STORE IN A DRY EAN ENVIRONMENT WITH RELATIVE HUMIDITY BETWEEN 40% AND 60%. DO NOT SLIDE FACE OF ONE PIECE ON THE FACE OF ANOTHER. ANY HIGH PRESSURE LAMINATE MATERIAL WILL SWELL AND DELAMINATE WHEN DIRECTLY EXPOSED TO WATER AND MOISTURE. AVOID WATER CONTACT WITH MATERIAL. WARPAGE MAY OCCUR DURING THE HEATING SEASON UNTIL MATERIAL BECOMES CONDITIONED TO THE HUMIDITY AND TEMPERATURE OF THE BUILDING. MOST DOORS, PANELS AND STILES WILL REACH EQUILIBIRIUM & BECOME FLATTER AFTER THEY GO THROUGH THE COMPLETE HEATING AND COOLING CYE. AMPCO PRODUCTS LLC, RESERVES THE RIGHT TO DEFER REPLACEMENT FOR ONE YEAR FROM THE DATE OF SHIPMENT. WRONG WAY WRONG WAY CORRECT WAY Page 2
Recommended Tools Safety Glasses, Tape Measure, Chalk Line, Level, Drill, Allen Keys, Screw Drivers, Shims, 6-1/2" Support For Panel, s and Pilaster Installation, Hammer, T-27 drill bit (provided). Standard Hardware Euroline Phenolic/Evergreen Toilet Partitions Slide Latch w/ Indicator (Outswing s) Slide Latch w/ Indicator (Inswing s) Hinge Bracket and Hinge Base Pull (w/ Tee-nuts and Socket Set Screws) "L" Type Bracket (Pilasters) "U" Type Bracket (Panels) Coat Hook (s) Keeper (Inswing s) Flat Plate Keeper (Outswing s) Pedestal (Adjustable from 6-1/2" - 7-1/2") Corner Bumper (Inswing & Outswing s) Corner Bumper (Outswing s) Aluminum Angle Top Link Brace - 120" (Headrail) Fasteners Flat Head Socket Cap Screw (Panel Thru-Bolt & Hinge Base) Round Base Tee- Nut (Panel Thru-Bolt & Pedestal) Small Flat Head Phillips Machine Screw ("U" Panel Bracket to Pilaster Connections) Socket Set Screw (Pedestal and Hinge Base) #12 x 7/16" S.S. Pan Blunt Tip 6-Lobe Screw Part# 439-91530 (Aluminum Angle Bracing) #8-18 x 5/8" Flat Head Phillips Thread-Forming Screw Part# 439-96068A216 ( Keepers & "L" Type Brackets) Pointed Phillips Screw Part# 612-A311 (Coat Hooks & Corner Bumpers) Anchor Screw (Walls & Floor Connections) Anchors Red Plastic Anchor Page 3
Step 1 - Centerlines Using shop drawings provided, review layout to verify panel and pilaster positions. Using a chalk line, determine and mark panels and pilasters center lines on floor and walls. DIMENSION FROM FINISHED WALL TO CENTER OF BRACKETS. REFER TO SHOP DRAWINGS FOR COMPARTMENT WIDTH DIMENSIONS X X X X X X (From finished wall to center of panel) (Centerline to centerline dimension) (Centerline to centerline dimension) MARK LOCATION OF CENTER OF BRACKETS. (SEE AMPCO DRAWINGS) Page 4
Step 2 - Wall Brackets Use shop drawings provided and follow the height shown on elevation page of shop drawings. Then using the wall brackets as a template, mark the hole locations for mounting. Make sure there is adequate backing (blocking) in walls to support the weight of the system. Drill holes and use plastic anchors with anchor screws to secure brackets to walls. PLASTIC ANCHORS WALL SCREWS PILASTER WALL BRACKETS PLASTIC ANCHORS PANEL WALL BRACKETS WALL SCREWS EUROLINE BRACKETS (3) PER CONNECTION BRACKET DISTANCE AFF. (SEE ELEVATION PAGE OF SHOP DRAWINGS) 30" 30" Centerline of Panel Centerline of Panel Centerline of Panel 12-1/2" Page 5
Step 3 - Pedestal Location Determine the location of the pedestals from back wall by following the overall compartment depth and pilaster locations indicated on shop drawings. Remove pedestal base from main pedestal piece and place it on floor. Mark locations but DO NOT SECURE TO FLOOR AT THIS POINT. Make sure pedestals will not land on a drain or any exisiting critical floor condition. OVERALL COMPARTMENT DEPTH DIMENSION (SEE SHOP DRAWINGS) PEDESTAL BASE PEDESTAL BASE PEDESTAL BASE REFER TO SHOP DRAWINGS AND/OR PAGE 9 OF THESE INSTALLATION INSTRUCTIONS FOR PEDESTAL LOCATIONS EUROLINE PEDESTAL CENTERLINE OF PEDESTAL LOCATION WILL BE EQUAL TO THE OVERALL COMPARTMENT DEPTH DIMENSION (SEE SHOP DRAWINGS) ADJUSTABLE BASE REMOVE BASE FROM PEDESTAL USING ALLEN KEY AND PLACE IT ON FLOOR Page 6
Step 4 - Panel Placement Place 6-1/2" support on the floor to position panels in desired location. Position panels in the wall brackets previously installed. DO NOT SECURE AT THIS POINT. Level and align panels at top and front edge with the center lines marked on floor. Place markings on panels for tee nuts and socket cap screws (thru-bolts). Drill panels to receive thru-bolts and affix panels to all three(3) wall brackets. Tighten all set screws and thru-bolts. LEVELING TOOL EUROLINE PANEL FLOOR SUPPORT FOR PANELS 6-1/2" EUROLINE PANEL BRACKET ("U" TYPE) Round Base Tee- Nut Flat Head Socket Cap Screw Panel PANEL BRACKET INSTALLATION Page 7
Step 5 - Panel to Pilaster Bracket and Pedestal Installation Using the shop drawings provided, determine and mark the center line of "U" brackets on the inside face of pilaster where panels will be positioned. The height of the "U" bracket should match the height of the wall brackets shown on shop drawings provided. Use "U" brackets as a template to mark the location of the thread-forming screws. Drill pilot holes using a 1/8" drill bit approx. 7/16" deep. Mount "U" brackets on pilasters using thread-forming screws provided. Use two(2) per "U" bracket. Install pedestal to pilaster where indicated on shop drawings or by using the pedestal location guide on page 9 of these installation instructions. Use the T-nuts and set screws provided to attach the pedestals to each pilaster. PILASTERS PILASTERS Thread-Forming Screw (2) 30" 6" 30" PANEL TO PILASTER "U" BRACKET PANEL TO PILASTER "U" BRACKETS SEE SHOP DRAWINGS Tee- Nut PILASTER SEE SHOP DRAWINGS OR PAGE 9 OF INSTALLATION INSTRUCTIONS Socket Set Screw Inside of Stall Outside of Stall PEDESTAL (WITHOUT BASE) Page 8
Euroline Toilet Partitions EUROLINE PEDESTAL LOCATION GUIDE On 5" pilasters at wall connections, the center line of pedestal will be located 2" from finished wall. On intermediate pilasters 6" - 14" size, pedestals should be located in the middle of pilaster but not less than 3" from the edge of the pilaster where door is hinged. Panel 2" From finished wall to center of Pedestal LC Wall 3-1/4" 2-3/4" 0-1/4" Gap 0-1/4" Gap 5" LC 3" From edge of pilaster to center of pedestal. 6" Pilaster Panel 6" 8" 7" LC From edge of pilaster to center of pedestal. 14" Pilaster Intermediate Pilasters larger than 14" and with door hinging on it, will have two pedestals. Each pedestal will be located not less than 3" from edge of pilaster. Intermediate Pilasters without a door hinging on it, but where projection from panel is larger than 14" will also have two pedestals. Each pedestal will be located not less than 3" from edge of pilaster. Panel Panel 5" 19" Pilaster 3" Min. LC From edge of pilaster to center of pedestal. 5" 19" Pilaster 3" Min. LC From edge of pilaster to center of pedestal. 3" Min. From edge of pilaster to center of pedestal. LC 24" LC 3" Min. From edge of pilaster to center of pedestal. 24" Page 9
Step 6 - Pilaster Installation Commercial restroom floors are generally sloped towards floor drain. If this condition exists, begin installation with the pilaster that will be positioned at the highest point on floor. The height of this pilaster should be used as reference for the remainder of the pilasters to be installed. Move pilaster into position and align panel in "U" brackets already installed on pilaster. DO NOT DRILL FOR "U" BRACKETS ONTO PANELS AT THIS POINT. Check alignment of pedestal base locations on floor (previously marked in step 3) with pedestal mounted on pilaster (step 5). If necessary, make adjustments at this point. Use the pedestal leveling base to adjust the height of pilaster from finished floor making sure the top and bottom edge are aligned with panels. Pilaster has to be leveled and plumbed as well. Set 1/4" panel to pilaster gap and proceed to mark and drill thru-holes on panels for "U" brackets; but DO NOT SECURE AT THIS POINT. Remove pilaster from position and set mounting base of pedestal to the floor with provided anchors screws and plastic anchors. Reposition pilaster into place and fasten "U" brackets to panel with thru-bolts provided. Secure pedestals to mounting base by tightening both pieces using the appropriate allen key provided. EUROLINE PILASTER EUROLINE PANEL Flat Head Socket Cap Screw Round Base Barrel Nut EUROLINE PANEL Panel PANEL TO PILASTER "U" BRACKET PEDESTAL "U" BRACKET PEDESTAL USE ALLEN KEY TO TIGHTEN LEVELING BASE AND MOUNTING BASE TO PEDESTAL. LEVELING BASE PEDESTAL BASE 6-1/2" REMOVE BASE FROM PEDESTAL AND MOUNT DIRECTLY ON FLOOR FLOOR SUPPORT FOR PANEL C L PANEL CENTERLINE Page 10
Step 7 - Pilaster to Wall Installation Use "L" brackets as a template to mark locations where thread-forming screws will be located. Drill pilot holes using a 1/8" drill bit approx. 7/16" deep. Fasten "L" type wall brackets at wall connections to pilaster with thread-forming screws. Make sure pilaster is aligned with all other pilasters at the front. EUROLINE PILASTER BRACKET ("L" TYPE) #8-18 x 5/8" Flat Head Phillips Thread-Forming Screw Part# 439-96068A216 DO NOT THRU-BOLT Pilaster COMPARTMENT INTERIOR VIEW Pilaster Panel FINISHED WALL Page 11
Step 8 - Aluminum Angle Brace Installation Aluminum Angles are supplied in 120" length. Using shop drawings, determine lengths required and cut as needed. After all pilasters have been aligned and installed, proceed to install aluminum angle brace (headrail). This will tie all pilasters and door infills together in place. Use 7/16" pan blunt-tip screws provided to attach aluminum angle brace (headrail) behind pilasters (two per pilaster connection). Ampco Part# 439-91530 #12 x 7/16" S.S. Pan Blunt-Tip Screw (Pre-drilled pilot holes required) ALUMINUM ANGLE BRACE (Headrail) Page 12
Step 9 - Hinge Installation Pilasters have been pre-drilled to receive the hinge base. Each pilaster has been marked with corresponding room. Note that the distance from the edge of the pilaster to the centerline of the hinge base is about 2-11/16". This should help identify and confirm the correct location of the door. Remove the hinge base from the "U" shape hinge bracket piece by unscrewing the top cam screw holding the hinge base and hinge bracket as shown on these installation drawings. Using only the hinge base, screw the socket set screw into the bottom threaded insert on pilaster. Then, set and tighten the top flat head socket cap screw into the top threaded insert on pilaster. For self-positioning of the door, make sure cams are aligned before installing door. Assemble hinge and install door by thru-bolting in hinge bracket. FLAT HEAD SOCKET CAP SCREW PILASTER 2-11/16" THREADED INSERTS INSTALLED AT FACTORY FOR TOP AND BOTTOM HOLES ON PILASTER FOR HINGE BASE INSTALLATION HINGE BASE SOCKET SET SCREW PILASTER PANEL HINGE BRACKET HINGE BRACKET CAM SCREW BARREL NUT Remove Bottom Pointed Screw before mounting door on hinge bracket ADJUSTABLE CAM PILASTER SOCKET CAP SCREW DOOR PILASTER HINGE BASE DOOR EDGE Page 13
Slide Latch with Indicator Assembly INDICATOR DOOR LATCH WITH INDICATOR EUROLINE LATCH OUTSIDE CASING DOOR EUROLINE DOOR LATCH INDICATOR DOORS HAVE BEEN PRE-DRILLED FOR EASY INSTALLATION Page 14
Step 10 - Infill Installation Identify and confirm the correct location of each infill door piece by using shop drawings provided. Infill door pieces are 3" x door opening width. Side edges on all infill pieces are not finished (laminated). Drill pilot holes for screws, then install infill pieces between pilasters with two(2) 7/16" pan blunt-tip screws to aluminum - angle brace (headrail). PANEL PILASTER EUROLINE DOOR INFILL PIECE EUROLINE DOOR EUROLINE INFILL PIECE (Attached to Aluminum Angle Headrail with two 7/16" pan blunt-tip screws) #12 x 7/16" S.S. Pan Blunt-Tip Screw (Pre-drilled pilot holes required) Part# 439-91530 ALUMINUM ANGLE BRACE (HEADRAIL) UNFINISHED (NOT LAMINATED) SIDE EDGE Page 16
EUROLINE ASSIC INSIDE COMPARTMENT VIEW ALUMINUM ANGLE BRACE (HEADRAIL) COAT HOOK/BUMPER 72" HIGH PANEL 72" HIGH PILASTER 72" HIGH DOOR DOOR INFILL S.S. FINISHED ALUMINUM "L" TYPE WALL BRACKETS S.S. FINISHED ALUMINUM "U" TYPE PANEL BRACKETS S.S. FINISHED ALUMINUM PEDESTALS INSWING DOOR LATCH OUTSWING SLIDE LATCH Page 17