Antti Marine Doors Instructions ASENNUS_EN ANTTI-TEOLLISUUS OY Koskentie 89 FIN-25340 Kanunki, Salo FINLAND Tel. +358 2 7744 700 Fax +358 2 7744 777 www.antti-teollisuus.fi
Read the installation instructions of the door before starting the installation. Note that the installation means and methods in this manual are indicative. Install the door taking into account this manual and the requirements on site.
Contents INSTALLATION INSTRUCTIONS Check the door aperture 4 Door frame installation 5 Frame installation and attachment on the side of hinges 5 Frame installation on the side of lock counterpart 6 Attachment of tin threshold strip to the bottom profile of the frame and assembly of protective plugs into the screw holes 10 Pin supported hinge adjustment 11 Tool required for adjustment 11 Adjusting of 2-D hinge (second hinge from top) 11 Installation of door hardware 13 Installation of door lock actuators, door closers and mouldings of door aperture 13 CLEANING INSTRUCTION General 14 Different surfaces and coatings 15 Painted surfaces 15 Pvc 15 Laminates 15 Stainless steel 15 Printed surfaces 16 Special surfaces 16 Recommended spare parts and quantities 18 Antti-Teollisuus Oy 3 ASENNUS_EN 18-09-2017
INSTALLATION INSTRUCTIONS Check the door aperture X1 = X2 X1 X2 X1 X2 α1... α4 = 90 α1... α4 90 α1 α2 α3 α4 Antti-Teollisuus Oy 4 ASENNUS_EN 18-09-2017
Door frame installation Frame installation and attachment on the side of hinges Screw d 4.8 6 pcs. d Ruler (water level) Door frame bottom profile Door aperture bottom profile 1 Picture 1. 1. Place the frame into the wall aperture. Lower the bottom profile of the frame onto the bottom edge profile of the aperture. Choose the installation depth of the frame in such a manner that the mouldings ordered by the customer could be fitted neatly. 2. Seal off, if required in the instructions of the customer. Picture 2. 1. Attach the frame on the side of hinges to the vertical profile by six d 4.8X19 ZN DIN7504-N screws. Place the screws in the middle of elongated holes of the frame to ensure the possibility for adjustment (detail 1). 2. Check the straightness of the attached edge of the frame by a ruler and the verticality by a water level (assembly in the hall). Antti-Teollisuus Oy 5 ASENNUS_EN 18-09-2017
Frame installation on the side of lock counterpart = 2 Picture 3. 1. Measure the diagonal dimensions of the frame aperture. 2. Move the vertical profile on the side of lock counterpart of the frame in such a way that the diagonal dimensions have exactly same length. 3. Brace the vertical profile in this position until it is fixed (figure 4). Picture 4. If the doorway is so wide that the vertical profile of the frame does not reach the side of the door aperture, then install suitable spacers (detail 2) in between, at the place of each screw. Antti-Teollisuus Oy 6 ASENNUS_EN 18-09-2017
Screw d 4.8 6 pcs. d! PLEASE NOTE! 2-D hinge is permanently lubricated. Do not use lubricants! 3 Hinge types Pivot bearing hinge With Without adjustment adjustment screw screw Locking screw Adjusting screw Female part Bushing Dummy washer Picture 5. 1. Attach the frame on the side of hinges to the vertical profile by six d 4.8X19 ZN DIN7504-N screws. Place the screws in the middle of elongated holes of the frame to ensure the possibility for adjustment (detail 1). 2. Check the straightness of the attached edge of the frame by a ruler and the verticality by a water level (assembly in the hall). Male part Picture 6. 1. Lift the door back into its place. Observe that the bushing of the pivot bearing hinge comes into the upper part of the hinge, and the hinge washer of both types comes onto the pivot of the lower part. Antti-Teollisuus Oy 7 ASENNUS_EN 18-09-2017
Picture 7. 1. Close the door and check that the door is pressed at the sides indicated by arrows, evenly at each point, against the sealing of the frame. 2. If this is not the case (i. e. the frame is not levelled), fix the position of the frame (see figure 8). Picture 8. 1. Slacken the screws of the vertical profile on the side of lock counterpart of the frame. (continued on next page) Antti-Teollisuus Oy 8 ASENNUS_EN 18-09-2017
Picture 9. (continued from previous page) 2. Fix the position of the frame so that both of its vertical profiles are exactly parallel vertically. 3. Tighten several screws and try pressing the door against the sealings as described in paragraph 1 figure 7 on the previous page. 4. After you have fixed the position of the frame, tighten all the screws you slackened earlier.! NOTE! Do not fix the bottom profile of the frame with screws. The upper profile to be fixed with screws only in exceptional cases (ready-made holes). Antti-Teollisuus Oy 9 ASENNUS_EN 18-09-2017
Attachment of tin threshold strip to the bottom profile of the frame and assembly of protective plugs into the screw holes Surface tin strip of the threshold Picture 10. 1. Remove the protective films from the adhesive tapes of the surface tin strip of the threshold. 2. Attach the surface tin strip to the bottom profile of the frame. Observe that the slots in the surface tin strip correspond to the form of vertical profile of the frame! Be careful with the painted surface of the door frame when attaching the surface tin strip! 3. Carefully press the surface tin strip to attach it into the place. Plug 12 pcs. Picture 11. 1. Install 12 protective plugs into the screw holes in the vertical profiles of the frame. Install the sealing plugs with a flattopped tool (e. g. with the back end of a screwdriver), NOT with the thumb! Antti-Teollisuus Oy 10 ASENNUS_EN 18-09-2017
Tool required for adjustment Picture 11. Adjusting tool Pin supported hinge adjustment 3 mm hex tool Adjusting of 2-D hinge (second hinge from top) 2,2-6 mm Picture 12. 1. Use an hex tool to remove the hinge locking screw. 2. Use the hinge adjusting screw to adjust a 2,2-6 mm space between the upper and lower hinge. Use the same hex tool. 3. Reinstall the hinge locking screw and ensure the adjustment by tightening the locking screw against the adjusting screw. Check that the adjustment is not altered when the locking screw is tightened. (continued on next page) Antti-Teollisuus Oy 11 ASENNUS_EN 18-09-2017
(continued from previous page) Picture 13. 4. Check the adjustment of the hinge also in relation with the positioning of the bottom sealing. Case 1 shown in the figure: the door is adjusted too high - the bottom sealing of the door does not touch the threshold. Case 2 shown in the figure: the door is adjusted too low - the bottom sealing of the door collides with the threshold. Case 3 shown in the figure: the door has the correct height - the first lip of the bottom sealing of the door touches the threshold, and the second lip rests on the corner of the threshold. Antti-Teollisuus Oy 12 ASENNUS_EN 18-09-2017
Installation of door hardware Installation of door lock actuators, door closers and mouldings of door aperture Door closer Mouldings of door aperture Door lock actuators 1. Install the door lock actuators to the door. Proceed according to the instructions of the manufacturer. 2. Attach the components of the door closing device, if they are included into the installation plan. Proceed according to the instructions of the manufacturer. Picture 14. 3. Install the mouldings around the door aperture. Proceed according to the installation drawings of the customer who ordered the door. NOTE! The visual appearance and design of the components not always correspond to those in the pictures. Antti-Teollisuus Oy 13 ASENNUS_EN 18-09-2017
CLEANING INSTRUCTION With cleaning of Antti Marine Doors instructions given in this manual should be followed. The cleaning instructions for special materials shall be transmitted separately. General Antti Marine doors are manufactured for normal use from materials that are durable and anticorrosive. Door structures are made of zinc coated steel and some parts (e.g. hinges) are made of stainless steel. With cleaning of the door surfaces conventional cleaning methods and detergents can be used. Use of abrasive and corrosive methods and detergents (solvents) are not suggested. For cleaning should be used slightly moistured sweeping with soft cloth or equal. With cleaning of the door surfaces it is advised to use direction from bottom to top. This is to avoid flow stains. Antti-Teollisuus Oy 14 ASENNUS_EN 18-09-2017
Different surfaces and coatings Painted surfaces Wipe with soft cloth or equal. Use of conventional cleaning detergents is advised. Solvents can be used only with limitations. Solvents should be tested firstly on small unvisible test area. Solvents might cause decline of gloss or softening of the surface, both cause cleaning problems in the future and surface is more sensitive for dirt. A surface with loss of gloss can be polished with polishing agent e.g. wax. Pvc Wipe with soft cloth or equal. Use of conventional cleaning detergents is advised. Solvents can be used only with limitations. Solvents should be tested firstly on small unvisible test area. Solvents might cause decline of gloss or softening of the surface. Pvc-surface can be polished with polishing agent. Detailed instructions from manufacturers of pvc-foils. Laminates Wipe with soft cloth or equal. Use of conventional cleaning detergents is advised. Solvents can be used only with some limitations. Solvents should be tested firstly on small unvisible test area. Solvents might cause decline of gloss or softening of the surface. Laminate surface can be polished with polishing agent suitable for laminate surfaces. Detailed instructions from manufacturers of laminates. Stainless steel Wipe with soft cloth or equal. Use of conventional cleaning detergents is advised. Solvents can be used. It is especially noticed that stainless steel surface finishings (e.g. brushing) might change because of cleaning. Antti-Teollisuus Oy 15 ASENNUS_EN 18-09-2017
Printed surfaces Wipe with soft cloth or equal. Use of conventional cleaning detergents is advised. Solvents can be used only with limitations. Solvents should be tested firstly on small unvisible test area. Solvents might cause decline of gloss or softening of the surface. Special surfaces For the special surfaces cleaning method and detergents must be requested separately. As a general cleaning method wiping with slightly moistured soft cloth can be used. If needed light detergents can be used. Antti-Teollisuus Oy 16 ASENNUS_EN 18-09-2017
! Manufacturer is not responsible for damages on surfaces, if instructions given in this manual are not followed.! Manufacturer s responsibility does not cover normal wear of surfaces nor changes because of exposure of time and/or light.! Use of rubbing cleaning subtances are totally forbidden. They might cause scratches or wearing to cleanable surface. Antti-Teollisuus Oy 17 ASENNUS_EN 18-09-2017
Recommended spare parts and quantities See picture 6 on page 7 Item Name 1 Name 2 Finish Available Pcs / door 119200 Left frame hinge half, Left handed no adjustment doors Brushed In pieces 2 119201 Left door leaf hinge half, Left handed no adjustment doors Brushed In pieces 2 119202 Left frame hinge half, Left handed adjustable doors Brushed In pieces 1 119203 Left door leaf hinge half, Left handed adjustable doors Brushed In pieces 1 119210 Right frame hinge half, Right handed no adjustment doors Brushed In pieces 2 119211 Right door leaf hinge half, Right handed no adjustment doors Brushed In pieces 2 119212 Right frame hinge half, Right handed adjustable doors Brushed In pieces 1 119213 Right door leaf hinge half, Right handed adjustable doors Brushed In pieces 1 119300 Dummy washer for hinges with no adjustment - - In pieces 2 119310 Bushing for hinges - Black In pieces 3 119312 Adjusment screw (the lower) for middle hinge - - In pieces 1 119311 Locking screw (the upper visible one) for middle hinge - - In pieces 1 DBTIIV Gasket around the frame Black 200 meter ~5 m on three sides rolls / door 115617 Sill gasket under the door leaf 2-parts, Black 125 meter ~0,7 m 9x12+7x12 rolls / door Antti-Teollisuus Oy 18 ASENNUS_EN 18-09-2017
Notes
18-09-2017 ANTTI MARINE